OWNER’S MANUAL FZ1-S FZ1-SA 3C3-28199-E2
U3C3E2E0.book Page 1 Friday, July 6, 2007 9:09 AM EAU26944 YAMAHA MOTOR ELECTRONICS CO., LTD. 1450-6, Mori, Mori-machi, Shuchi-gun, Shizuoka-ken, 437-0292 Japan DECLARATION of CONFORMITY We Company: YAMAHA MOTOR ELECTRONICS CO., LTD. Address: 1450-6, Mori, Mori-Machi, Shuchi-gun, Shizuoka-Ken, 437-0292 Japan Hereby declare that the product: Kind of equipment: IMMOBILIZER Type-designation: 5SL-00 is in compliance with following norm(s) or documents: R&TTE Directive(1999/5/EC) EN300 330-2 v1.1.
U3C3E2E0.book Page 1 Friday, July 6, 2007 9:09 AM INTRODUCTION EAU10100 Welcome to the Yamaha world of motorcycling! As the owner of the FZ1-S/FZ1-SA, you are benefiting from Yamaha’s vast experience and newest technology regarding the design and manufacture of high-quality products, which have earned Yamaha a reputation for dependability. Please take the time to read this manual thoroughly, so as to enjoy all advantages of your FZ1-S/FZ1-SA.
U3C3E2E0.book Page 1 Friday, July 6, 2007 9:09 AM IMPORTANT MANUAL INFORMATION EAU10151 Particularly important information is distinguished in this manual by the following notations: The Safety Alert Symbol means ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED! WARNING Failure to follow WARNING instructions could result in severe injury or death to the motorcycle operator, a bystander, or a person inspecting or repairing the motorcycle.
U3C3E2E0.book Page 2 Friday, July 6, 2007 9:09 AM IMPORTANT MANUAL INFORMATION EAU10200 FZ1-S/FZ1-SA OWNER’S MANUAL ©2007 by Yamaha Motor Co., Ltd. 1st edition, June 2007 All rights reserved. Any reprinting or unauthorized use without the written permission of Yamaha Motor Co., Ltd. is expressly prohibited. Printed in Japan.
U3C3E2E0.book Page 1 Friday, July 6, 2007 9:09 AM TABLE OF CONTENTS SAFETY INFORMATION ..................1-1 DESCRIPTION ..................................2-1 Left view ..........................................2-1 Right view ........................................2-2 Controls and instruments.................2-3 INSTRUMENT AND CONTROL FUNCTIONS .......................................3-1 Immobilizer system .........................3-1 Main switch/steering lock ................
U3C3E2E0.book Page 2 Friday, July 6, 2007 9:09 AM TABLE OF CONTENTS Replacing a turn signal light bulb ...........................................6-35 Replacing the license plate light bulb ...........................................6-35 Replacing an auxiliary light bulb ...6-36 Front wheel (FZ1-S) ......................6-36 Rear wheel (FZ1-S) .......................6-38 Troubleshooting ............................6-39 Troubleshooting charts .................6-40 MOTORCYCLE CARE AND STORAGE ...............
U3C3E2E0.book Page 1 Friday, July 6, 2007 9:09 AM SAFETY INFORMATION EAU10281 1 MOTORCYCLES ARE SINGLE TRACK VEHICLES. THEIR SAFE USE AND OPERATION ARE DEPENDENT UPON THE USE OF PROPER RIDING TECHNIQUES AS WELL AS THE EXPERTISE OF THE OPERATOR. EVERY OPERATOR SHOULD KNOW THE FOLLOWING REQUIREMENTS BEFORE RIDING THIS MOTORCYCLE. HE OR SHE SHOULD: ● OBTAIN THOROUGH INSTRUCTIONS FROM A COMPETENT SOURCE ON ALL ASPECTS OF MOTORCYCLE OPERATION.
U3C3E2E0.book Page 2 Friday, July 6, 2007 9:09 AM SAFETY INFORMATION ● ● due to EXCESSIVE SPEED or undercornering (insufficient lean angle for the speed). • Always obey the speed limit and never travel faster than warranted by road and traffic conditions. • Always signal before turning or changing lanes. Make sure that other motorists can see you. The posture of the operator and passenger is important for proper control.
U3C3E2E0.book Page 3 Friday, July 6, 2007 9:09 AM SAFETY INFORMATION 1 Loading The total weight of the operator, passenger, accessories and cargo must not exceed the maximum load limit. Maximum load: FZ1-S 190 kg (419 lb) FZ1-SA 184 kg (406 lb) When loading within this weight limit, keep the following in mind: ● Cargo and accessory weight should be kept as low and close to the motorcycle as possible.
U3C3E2E0.book Page 4 Friday, July 6, 2007 9:09 AM SAFETY INFORMATION ● tor and may limit control ability, therefore, such accessories are not recommended. Use caution when adding electrical accessories. If electrical accessories exceed the capacity of the motorcycle’s electrical system, an electric failure could result, which could cause a dangerous loss of lights or engine power. Gasoline and exhaust gas ● GASOLINE IS HIGHLY FLAMMABLE: • Always turn the engine off when refueling.
U3C3E2E0.book Page 1 Friday, July 6, 2007 9:09 AM DESCRIPTION EAU10410 Left view 2 1. 2. 3. 4. 5. 6. 7. 8. 9. Shock absorber assembly rebound damping force adjusting screw (page 3-22) 10.Shift pedal (page 3-14) 11.Idle adjusting screw (page 6-16) 12.Engine oil drain bolt (page 6-9) 13.
U3C3E2E0.book Page 2 Friday, July 6, 2007 9:09 AM DESCRIPTION EAU10420 Right view 2 1. 2. 3. 4. 5. 6. 7. 8. 9. Engine oil level check window (page 6-9) 10.Brake pedal (page 3-15) 11.Coolant reservoir (page 6-12) 12.
U3C3E2E0.book Page 3 Friday, July 6, 2007 9:09 AM DESCRIPTION EAU10430 Controls and instruments 2 1. 2. 3. 4. 5. 6. 7.
U3C3E2E0.book Page 1 Friday, July 6, 2007 9:09 AM INSTRUMENT AND CONTROL FUNCTIONS EAU10974 Immobilizer system 1. Code re-registering key (red bow) 2. Standard keys (black bow) This vehicle is equipped with an immobilizer system to help prevent theft by re-registering codes in the standard keys. This system consists of the following.
U3C3E2E0.book Page 2 Friday, July 6, 2007 9:09 AM INSTRUMENT AND CONTROL FUNCTIONS ● Keep other immobilizer system keys away from the main switch as they may cause signal interference. EAU10471 Main switch/steering lock 3 The main switch/steering lock controls the ignition and lighting systems, and is used to lock the steering. NOTE: Be sure to use the standard key (black bow) for regular use of the vehicle.
U3C3E2E0.book Page 3 Friday, July 6, 2007 9:09 AM INSTRUMENT AND CONTROL FUNCTIONS To lock the steering To unlock the steering EAU10941 (Parking) The steering is locked, and the taillight, license plate light and auxiliary lights are on. The hazard lights and turn signal lights can be turned on, but all other electrical systems are off. The key can be removed. The steering must be locked before the key can be turned to “ ”. ECA11020 1. Push. 2. Turn. 1. Turn the handlebars all the way to the left. 2.
U3C3E2E0.book Page 4 Friday, July 6, 2007 9:09 AM INSTRUMENT AND CONTROL FUNCTIONS EAU11003 Indicator and warning lights EAU11060 Neutral indicator light “ ” This indicator light comes on when the transmission is in the neutral position. EAU11080 High beam indicator light “ ” This indicator light comes on when the high beam of the headlight is switched on. 3 ● This model is also equipped with a self-diagnosis device for the oil level detection circuit.
U3C3E2E0.book Page 5 Friday, July 6, 2007 9:09 AM INSTRUMENT AND CONTROL FUNCTIONS ECA10020 CAUTION: Do not operate the engine if it is overheated.
U3C3E2E0.book Page 6 Friday, July 6, 2007 9:09 AM INSTRUMENT AND CONTROL FUNCTIONS Coolant temperature Display Conditions What to do Under 39 °C (Under 103 °F) Message “Lo” is displayed. OK. Go ahead with riding. 40–116 °C (104–242 °F) Temperature is displayed. OK. Go ahead with riding. 117–139 °C (243–283 °F) Temperature display flashes. Warning light comes on. Stop the vehicle and allow it to idle until the coolant temperature goes down. If the temperature does not go down, stop the engine.
U3C3E2E0.book Page 7 Friday, July 6, 2007 9:09 AM INSTRUMENT AND CONTROL FUNCTIONS EAU11530 Engine trouble warning light “ ” This warning light comes on or flashes when an electrical circuit monitoring the engine is defective. When this occurs, have a Yamaha dealer check the selfdiagnosis system. (See page 3-8 for an explanation of the self-diagnosis device.) The electrical circuit of the warning light can be checked by turning the key to “ON”.
U3C3E2E0.book Page 8 Friday, July 6, 2007 9:09 AM INSTRUMENT AND CONTROL FUNCTIONS EAU39426 Multi-function meter unit ● ● ● ● 3 1. Coolant temperature display/air intake temperature display 2. Speedometer 3. Tachometer 4. Odometer/tripmeter/fuel reserve tripmeter 5. “SELECT” button 6. “RESET” button 7. Clock 8. Fuel meter EWA12421 WARNING Be sure to stop the vehicle before making any setting changes to the multi-function meter unit.
U3C3E2E0.book Page 9 Friday, July 6, 2007 9:09 AM INSTRUMENT AND CONTROL FUNCTIONS Clock 4. Push the “SELECT” button, and the minute digits will start flashing. 5. Push the “RESET” button to set the minutes. 6. Push the “SELECT” button and then release it to start the clock. Odometer and tripmeter modes 1. Clock 2. Speedometer The clock displays when the key is turned to “ON”.
U3C3E2E0.book Page 10 Friday, July 6, 2007 9:09 AM INSTRUMENT AND CONTROL FUNCTIONS Fuel meter go off for approximately 3 seconds. If this occurs, have a Yamaha dealer check the electrical circuit. ECA10020 CAUTION: Do not operate the engine if it is overheated. Coolant temperature mode Air intake temperature mode 3 1. Fuel meter The fuel meter indicates the amount of fuel in the fuel tank. The display segments of the fuel meter disappear towards “E” (Empty) as the fuel level decreases.
U3C3E2E0.book Page 11 Friday, July 6, 2007 9:09 AM INSTRUMENT AND CONTROL FUNCTIONS ● ● When the key is turned to “ON”, the coolant temperature is automatically displayed, even if the air intake temperature was displayed prior to turning the key to “OFF”. When the air intake temperature display is selected, “A” is displayed for one second, and then the air intake temperature is displayed.
U3C3E2E0.book Page 12 Friday, July 6, 2007 9:09 AM INSTRUMENT AND CONTROL FUNCTIONS LCD and tachometer brightness control mode 4. Push the “RESET” button to select the desired brightness level. 5. Push the “SELECT” button to confirm the selected brightness level. The display will return to the odometer or tripmeter mode. 3 1. 2. 3. 4.
U3C3E2E0.book Page 13 Friday, July 6, 2007 9:09 AM INSTRUMENT AND CONTROL FUNCTIONS EAU12347 Handlebar switches position. To cancel the turn signal lights, push the switch in after it has returned to the center position. Right Left EAU12500 Horn switch “ ” Press this switch to sound the horn. EAU12660 1. Engine stop switch “ 2. Start switch “ ” 1. 2. 3. 4. 5.
U3C3E2E0.book Page 14 Friday, July 6, 2007 9:09 AM INSTRUMENT AND CONTROL FUNCTIONS EAU44710 The engine trouble warning light and ABS warning light (ABS model only) will come on when the key is turned to “ON” and the start switch is pushed, but this does not indicate a malfunction. EAU12820 EAU12870 Clutch lever Shift pedal 1. Clutch lever 1. Shift pedal The clutch lever is located at the left handlebar grip. To disengage the clutch, pull the lever toward the handlebar grip.
U3C3E2E0.book Page 15 Friday, July 6, 2007 9:09 AM INSTRUMENT AND CONTROL FUNCTIONS EAU26822 Brake lever EAU12941 Brake pedal EAU26792 ABS (for ABS models) The brake lever is located at the right handlebar grip. To apply the front brake, pull the lever toward the handlebar grip. The Yamaha ABS (Anti-lock Brake System) features a dual electronic control system, which acts on the front and rear brakes independently.
U3C3E2E0.book Page 16 Friday, July 6, 2007 9:09 AM INSTRUMENT AND CONTROL FUNCTIONS ● 3 This ABS has a test mode which allows the owner to experience the pulsating at the brake lever or brake pedal when the ABS is operating. However, special tools are required, so please consult your Yamaha dealer when performing this test. EAU13072 NOTE: The fuel tank cap cannot be closed unless the key is in the lock. In addition, the key cannot be removed if the cap is not properly closed and locked.
U3C3E2E0.book Page 17 Friday, July 6, 2007 9:09 AM INSTRUMENT AND CONTROL FUNCTIONS EAU13220 Fuel ECA10070 CAUTION: Immediately wipe off spilled fuel with a clean, dry, soft cloth, since fuel may deteriorate painted surfaces or plastic parts. EAU13320 1. Fuel tank filler tube 2. Fuel level Make sure that there is sufficient fuel in the tank. When refueling, be sure to insert the pump nozzle into the fuel tank filler hole and to fill the tank to the bottom of the filler tube as shown.
U3C3E2E0.book Page 18 Friday, July 6, 2007 9:09 AM INSTRUMENT AND CONTROL FUNCTIONS EAU39450 Fuel tank breather/overflow hose EAU13442 Catalytic converters EAU39322 Seats This vehicle is equipped with catalytic converters in the exhaust system. Passenger seat EWA10860 WARNING The exhaust system is hot after operation. Make sure that the exhaust system has cooled down before doing any maintenance work. 3 To remove the passenger seat 1.
U3C3E2E0.book Page 19 Friday, July 6, 2007 9:09 AM INSTRUMENT AND CONTROL FUNCTIONS NOTE: Make sure that the seats are properly secured before riding. 3 2. Remove the key. Rider seat To remove the rider seat 1. Remove the passenger seat. 2. Push the rider seat lock lever, located under the back of the rider seat, to the right as shown, and then pull the seat off. 1. Rider seat lock lever To install the rider seat 1.
U3C3E2E0.book Page 20 Friday, July 6, 2007 9:09 AM INSTRUMENT AND CONTROL FUNCTIONS EAU14412 EAU39332 Storage compartment Adjusting the front fork Each front fork leg is equipped with a spring preload adjusting bolt, the right front fork leg is equipped with a rebound damping force adjusting screw and the left front fork leg with a compression damping force adjusting screw. 3 EWA14670 1. Storage compartment This storage compartment is designed to hold an optional genuine Yamaha CYCLELOK.
U3C3E2E0.book Page 21 Friday, July 6, 2007 9:09 AM INSTRUMENT AND CONTROL FUNCTIONS To increase the spring preload and thereby harden the suspension, turn the adjusting bolt on each fork leg in direction (a). To decrease the spring preload and thereby soften the suspension, turn the adjusting bolt on each fork leg in direction (b). NOTE: Align the appropriate groove on the adjusting mechanism with the top of the front fork cap bolt. Spring preload setting: Minimum (soft): 8 Standard: 5.
U3C3E2E0.book Page 22 Friday, July 6, 2007 9:09 AM INSTRUMENT AND CONTROL FUNCTIONS force and thereby harden the compression damping, turn the adjusting screw in direction (a). To decrease the compression damping force and thereby soften the compression damping, turn the adjusting screw in direction (b). 3 NOTE: Be sure to perform this adjustment on the left front fork leg.
U3C3E2E0.book Page 23 Friday, July 6, 2007 9:09 AM INSTRUMENT AND CONTROL FUNCTIONS To increase the spring preload and thereby harden the suspension, turn the adjusting ring in direction (a). To decrease the spring preload and thereby soften the suspension, turn the adjusting ring in direction (b). NOTE: ● Align the appropriate notch in the adjusting ring with the position indicator on the shock absorber. ● Use the special wrench included in the owner’s tool kit to make the adjustment.
U3C3E2E0.book Page 24 Friday, July 6, 2007 9:09 AM INSTRUMENT AND CONTROL FUNCTIONS ● ● 3 ● Do not subject the shock absorber to an open flame or other high heat sources, otherwise it may explode due to excessive gas pressure. Do not deform or damage the gas cylinder in any way, as this will result in poor damping performance. Always have a Yamaha dealer service the shock absorber.
U3C3E2E0.book Page 25 Friday, July 6, 2007 9:09 AM INSTRUMENT AND CONTROL FUNCTIONS EAU15301 Sidestand The sidestand is located on the left side of the frame. Raise the sidestand or lower it with your foot while holding the vehicle upright. below and have a Yamaha dealer repair it if it does not function properly. NOTE: The built-in sidestand switch is part of the ignition circuit cut-off system, which cuts the ignition in certain situations.
U3C3E2E0.book Page 26 Friday, July 6, 2007 9:09 AM INSTRUMENT AND CONTROL FUNCTIONS With the engine turned off: 1. Move the sidestand down. 2. Make sure that the engine stop switch is turned on. 3. Turn the key on. 4. Shift the transmission into the neutral position. 5. Push the start switch. Does the engine start? NOTE: This check is most reliable if performed with a warmed-up engine. 3 YES NO The neutral switch may be defective. The motorcycle should not be ridden until checked by a Yamaha dealer.
U3C3E2E0.book Page 1 Friday, July 6, 2007 9:09 AM PRE-OPERATION CHECKS EAU15593 The condition of a vehicle is the owner’s responsibility. Vital components can start to deteriorate quickly and unexpectedly, even if the vehicle remains unused (for example, as a result of exposure to the elements). Any damage, fluid leakage or loss of tire air pressure could have serious consequences. Therefore, it is very important, in addition to a thorough visual inspection, to check the following points before each ride.
U3C3E2E0.book Page 2 Friday, July 6, 2007 9:09 AM PRE-OPERATION CHECKS EAU15605 Pre-operation check list ITEM 4 CHECKS PAGE Fuel • Check fuel level in fuel tank. • Refuel if necessary. • Check fuel line for leakage. 3-17 Engine oil • Check oil level in engine. • If necessary, add recommended oil to specified level. • Check vehicle for oil leakage. 6-9 Coolant • Check coolant level in reservoir. • If necessary, add recommended coolant to specified level. • Check cooling system for leakage.
U3C3E2E0.book Page 3 Friday, July 6, 2007 9:09 AM PRE-OPERATION CHECKS ITEM CHECKS PAGE Throttle grip • Make sure that operation is smooth. • Check cable free play. • If necessary, have Yamaha dealer adjust cable free play and lubricate cable and grip housing. Control cables • Make sure that operation is smooth. • Lubricate if necessary. Drive chain • • • • Check chain slack. Adjust if necessary. Check chain condition. Lubricate if necessary. Wheels and tires • • • • Check for damage.
U3C3E2E0.book Page 1 Friday, July 6, 2007 9:09 AM OPERATION AND IMPORTANT RIDING POINTS EAU15950 EAU44720 Starting the engine EWA10270 WARNING ● ● 5 ● Become thoroughly familiar with all operating controls and their functions before riding. Consult a Yamaha dealer regarding any control or function that you do not thoroughly understand. Never start the engine or operate it in a closed area for any length of time.
U3C3E2E0.book Page 2 Friday, July 6, 2007 9:09 AM OPERATION AND IMPORTANT RIDING POINTS serve the battery. Do not crank the engine more than 10 seconds on any one attempt. ● ECA16040 CAUTION: ● ● ● If the oil level warning light flickers or remains on after starting, immediately stop the engine, and then check the engine oil level and the vehicle for oil leakage. If necessary, add engine oil, and then check the warning light again.
U3C3E2E0.book Page 3 Friday, July 6, 2007 9:09 AM OPERATION AND IMPORTANT RIDING POINTS ECA10260 CAUTION: ● 5 ● Even with the transmission in the neutral position, do not coast for long periods of time with the engine off, and do not tow the motorcycle for long distances. The transmission is properly lubricated only when the engine is running. Inadequate lubrication may damage the transmission.
U3C3E2E0.book Page 4 Friday, July 6, 2007 9:09 AM OPERATION AND IMPORTANT RIDING POINTS ECA10301 EAU17212 CAUTION: Parking After 1000 km (600 mi) of operation, the engine oil must be changed and the oil filter cartridge or element replaced. When parking, stop the engine, and then remove the key from the main switch. 1600 km (1000 mi) and beyond The vehicle can now be operated normally. EWA10310 WARNING ● ECA10310 CAUTION: ● ● Keep the engine speed out of the tachometer red zone.
U3C3E2E0.book Page 1 Friday, July 6, 2007 9:09 AM PERIODIC MAINTENANCE AND MINOR REPAIR EAU17240 EAU17490 Owner’s tool kit 6 Safety is an obligation of the owner. Periodic inspection, adjustment and lubrication will keep your vehicle in the safest and most efficient condition possible. The most important points of inspection, adjustment, and lubrication are explained on the following pages.
U3C3E2E0.book Page 2 Friday, July 6, 2007 9:09 AM PERIODIC MAINTENANCE AND MINOR REPAIR EAU1770A Periodic maintenance and lubrication chart NOTE: ● The annual checks must be performed every year, except if a kilometer-based maintenance, or for the UK, a mileage-based maintenance, is performed instead. ● From 50000 km (30000 mi), repeat the maintenance intervals starting from 10000 km (6000 mi).
U3C3E2E0.book Page 3 Friday, July 6, 2007 9:09 AM PERIODIC MAINTENANCE AND MINOR REPAIR ODOMETER READING NO. ITEM 8 * Brake hoses CHECK OR MAINTENANCE JOB 1000 km (600 mi) • Check for cracks or damage. 10000 km (6000 mi) 20000 km (12000 mi) 30000 km (18000 mi) 40000 km (24000 mi) √ √ √ √ • Replace. • Check runout and for damage. √ √ √ √ 10 * Tires • Check tread depth and for damage. • Replace if necessary. • Check air pressure. • Correct if necessary.
U3C3E2E0.book Page 4 Friday, July 6, 2007 9:09 AM PERIODIC MAINTENANCE AND MINOR REPAIR ODOMETER READING NO. ITEM CHECK OR MAINTENANCE JOB 1000 km (600 mi) 10000 km (6000 mi) 20000 km (12000 mi) 30000 km (18000 mi) 40000 km (24000 mi) ANNUAL CHECK 18 Clutch lever pivot shaft • Lubricate with lithium-soap-based grease. √ √ √ √ √ 19 Shift pedal pivot shaft • Lubricate with lithium-soap-based grease. √ √ √ √ √ 20 Sidestand, centerstand • Check operation. • Lubricate.
U3C3E2E0.book Page 5 Friday, July 6, 2007 9:09 AM PERIODIC MAINTENANCE AND MINOR REPAIR ODOMETER READING NO. 30 ITEM Moving parts and cables Throttle grip hous31 * ing and cable 6 CHECK OR MAINTENANCE JOB 1000 km (600 mi) ANNUAL CHECK 10000 km (6000 mi) 20000 km (12000 mi) 30000 km (18000 mi) 40000 km (24000 mi) • Lubricate. √ √ √ √ √ • Check operation and free play. • Adjust the throttle cable free play if necessary. • Lubricate the throttle grip housing and cable.
U3C3E2E0.book Page 6 Friday, July 6, 2007 9:09 AM PERIODIC MAINTENANCE AND MINOR REPAIR • Replace the brake hoses every four years and if cracked or damaged.
U3C3E2E0.book Page 7 Friday, July 6, 2007 9:09 AM PERIODIC MAINTENANCE AND MINOR REPAIR EAU18771 Removing and installing panels The panels shown need to be removed to perform some of the maintenance jobs described in this chapter. Refer to this section each time a panel needs to be removed and installed. 1. Panel C EAU40030 Panels A and B To remove one of the panels Remove the bolts and the screws, and then pull the panel off as shown. 6 1. Panel A 2.
U3C3E2E0.book Page 8 Friday, July 6, 2007 9:09 AM PERIODIC MAINTENANCE AND MINOR REPAIR FZ1-S 1. Panel C 2. Screw EAU19652 Checking the spark plugs The spark plugs are important engine components, which should be checked periodically, preferably by a Yamaha dealer. Since heat and deposits will cause any spark plug to slowly erode, they should be removed and checked in accordance with the periodic maintenance and lubrication chart.
U3C3E2E0.book Page 9 Friday, July 6, 2007 9:09 AM PERIODIC MAINTENANCE AND MINOR REPAIR Before installing a spark plug, the spark plug gap should be measured with a wire thickness gauge and, if necessary, adjusted to specification. EAU19872 NOTE: If a torque wrench is not available when installing a spark plug, a good estimate of the correct torque is 1/4–1/2 turn past finger tight. However, the spark plug should be tightened to the specified torque as soon as possible.
U3C3E2E0.book Page 10 Friday, July 6, 2007 9:09 AM PERIODIC MAINTENANCE AND MINOR REPAIR NOTE: The engine oil should be between the minimum and maximum level marks. 2. Place an oil pan under the engine to collect the used oil. 3. Remove the engine oil filler cap and drain bolt to drain the oil from the crankcase. 1. Oil filter wrench 2. Oil filter cartridge 1. 2. 3. 4. Engine oil filler cap Engine oil level check window Maximum level mark Minimum level mark 4.
U3C3E2E0.book Page 11 Friday, July 6, 2007 9:09 AM PERIODIC MAINTENANCE AND MINOR REPAIR Recommended engine oil: See page 8-1. Oil quantity: Without oil filter cartridge replacement: 2.90 L (3.07 US qt) (2.55 Imp.qt) With oil filter cartridge replacement: 3.10 L (3.28 US qt) (2.73 Imp.qt) 1. O-ring NOTE: Make sure that the O-ring is properly seated. 6 6. Install the new oil filter cartridge with an oil filter wrench, and then tighten it to the specified torque with a torque wrench. 1.
U3C3E2E0.book Page 12 Friday, July 6, 2007 9:09 AM PERIODIC MAINTENANCE AND MINOR REPAIR 9. Start the engine, and then let it idle for several minutes while checking it for oil leakage. If oil is leaking, immediately turn the engine off and check for the cause. NOTE: After the engine is started, the engine oil level warning light should go off if the oil level is sufficient.
U3C3E2E0.book Page 13 Friday, July 6, 2007 9:09 AM PERIODIC MAINTENANCE AND MINOR REPAIR ● If water has been added to the coolant, have a Yamaha dealer check the antifreeze content of the coolant as soon as possible, otherwise the effectiveness of the coolant will be reduced. EWA10380 WARNING Never attempt to remove the radiator cap when the engine is hot. 1. Coolant reservoir cap Coolant reservoir capacity (up to the maximum level mark): 0.25 L (0.26 US qt) (0.22 Imp.
U3C3E2E0.book Page 14 Friday, July 6, 2007 9:09 AM PERIODIC MAINTENANCE AND MINOR REPAIR ● EAU40051 Replacing the air filter element The air filter element should be replaced at the intervals specified in the periodic maintenance and lubrication chart. Replace the air filter element more frequently if you are riding in unusually wet or dusty areas. 1. Remove the rider seat. (See page 3-18.) 2. Remove panels A and B. (See page 6-7.) 3. Remove the cowling bolts, and then pull the cowling off.
U3C3E2E0.book Page 15 Friday, July 6, 2007 9:09 AM PERIODIC MAINTENANCE AND MINOR REPAIR EWA11360 WARNING ● 1. Air filter element 2. Air intake manifold ● 8. Insert a new air filter element into the air filter case. ECA10480 6 CAUTION: ● ● Make sure that the air filter element is properly seated in the air filter case. The engine should never be operated without the air filter element installed, otherwise the piston(s) and/or cylinder(s) may become excessively worn. 9.
U3C3E2E0.book Page 16 Friday, July 6, 2007 9:09 AM PERIODIC MAINTENANCE AND MINOR REPAIR EAU34301 Adjusting the engine idling speed The engine idling speed must be checked and, if necessary, adjusted as follows at the intervals specified in the periodic maintenance and lubrication chart. The engine should be warm before making this adjustment. Check the engine idling speed and, if necessary, adjust it to specification by turning the idle adjusting screw.
U3C3E2E0.book Page 17 Friday, July 6, 2007 9:09 AM PERIODIC MAINTENANCE AND MINOR REPAIR EAU21401 EAU21771 Valve clearance Tires The valve clearance changes with use, resulting in improper air-fuel mixture and/or engine noise. To prevent this from occurring, the valve clearance must be adjusted by a Yamaha dealer at the intervals specified in the periodic maintenance and lubrication chart.
U3C3E2E0.book Page 18 Friday, July 6, 2007 9:09 AM PERIODIC MAINTENANCE AND MINOR REPAIR ● ● ● ● ● NEVER OVERLOAD THE MOTORCYCLE! Operation of an overloaded motorcycle may result in tire damage, loss of control, or severe injury. Make sure that the total weight of rider, passenger, cargo, and accessories does not exceed the specified maximum load for the vehicle. Do not carry along loosely packed items, which can shift during a ride.
U3C3E2E0.book Page 19 Friday, July 6, 2007 9:09 AM PERIODIC MAINTENANCE AND MINOR REPAIR This motorcycle is equipped with cast wheels and tubeless tires with valves. EWA10480 WARNING ● ● ● 6 ● The front and rear tires should be of the same make and design, otherwise the handling characteristics of the motorcycle cannot be guaranteed. After extensive tests, only the tires listed below have been approved for this model by Yamaha Motor Co., Ltd.
U3C3E2E0.book Page 20 Friday, July 6, 2007 9:09 AM PERIODIC MAINTENANCE AND MINOR REPAIR EAU21960 Cast wheels To maximize the performance, durability, and safe operation of your vehicle, note the following points regarding the specified wheels. ● The wheel rims should be checked for cracks, bends or warpage before each ride. If any damage is found, have a Yamaha dealer replace the wheel. Do not attempt even the smallest repair to the wheel. A deformed or cracked wheel must be replaced.
U3C3E2E0.book Page 21 Friday, July 6, 2007 9:09 AM PERIODIC MAINTENANCE AND MINOR REPAIR Checking the front and rear brake pads the point that a wear indicator almost touches the brake disc, have a Yamaha dealer replace the brake pads as a set. The front and rear brake pads must be checked for wear at the intervals specified in the periodic maintenance and lubrication chart.
U3C3E2E0.book Page 22 Friday, July 6, 2007 9:09 AM PERIODIC MAINTENANCE AND MINOR REPAIR EAU43111 Checking the brake fluid level Rear brake (FZ1-SA) ● Front brake ● 1. Minimum level mark 1. Minimum level mark Rear brake (FZ1-S) 1. Minimum level mark Insufficient brake fluid may allow air to enter the brake system, possibly causing it to become ineffective. Before riding, check that the brake fluid is above the minimum level mark and replenish if necessary.
U3C3E2E0.book Page 23 Friday, July 6, 2007 9:09 AM PERIODIC MAINTENANCE AND MINOR REPAIR ● As the brake pads wear, it is normal for the brake fluid level to gradually go down. However, if the brake fluid level goes down suddenly, have a Yamaha dealer check the cause. EAU22730 EAU22760 Changing the brake fluid Drive chain slack Have a Yamaha dealer change the brake fluid at the intervals specified in the NOTE after the periodic maintenance and lubrication chart.
U3C3E2E0.book Page 24 Friday, July 6, 2007 9:09 AM PERIODIC MAINTENANCE AND MINOR REPAIR Drive chain slack: 25.0–35.0 mm (0.98–1.38 in) Tightening torques: Locknut: 16 Nm (1.6 m·kgf, 11 ft·lbf) Axle nut: 150 Nm (15.0 m·kgf, 110 ft·lbf) 5. If the drive chain slack is incorrect, adjust it as follows. EAU34311 To adjust the drive chain slack 1. Loosen the axle nut and the locknut on each side of the swingarm. 2.
U3C3E2E0.book Page 25 Friday, July 6, 2007 9:09 AM PERIODIC MAINTENANCE AND MINOR REPAIR EAU23022 Cleaning and lubricating the drive chain The drive chain must be cleaned and lubricated at the intervals specified in the periodic maintenance and lubrication chart, otherwise it will quickly wear out, especially when riding in dusty or wet areas. Service the drive chain as follows.
U3C3E2E0.book Page 26 Friday, July 6, 2007 9:09 AM PERIODIC MAINTENANCE AND MINOR REPAIR EAU23111 Checking and lubricating the throttle grip and cable EAU44271 Checking and lubricating the brake and shift pedals Recommended lubricant: Lithium-soap-based grease The operation of the throttle grip should be checked before each ride. In addition, the cable should be lubricated at the intervals specified in the periodic maintenance chart.
U3C3E2E0.book Page 27 Friday, July 6, 2007 9:09 AM PERIODIC MAINTENANCE AND MINOR REPAIR EAU23142 Checking and lubricating the brake and clutch levers Brake lever EAU23212 Recommended lubricants: Brake lever: Silicone grease Clutch lever: Lithium-soap-based grease Checking and lubricating the centerstand and sidestand The operation of the centerstand and sidestand should be checked before each ride, and the pivots and metal-tometal contact surfaces should be lubricated if necessary.
U3C3E2E0.book Page 28 Friday, July 6, 2007 9:09 AM PERIODIC MAINTENANCE AND MINOR REPAIR EAU23271 EAU23280 Checking the front fork Checking the steering The condition and operation of the front fork must be checked as follows at the intervals specified in the periodic maintenance and lubrication chart. Worn or loose steering bearings may cause danger. Therefore, the operation of the steering must be checked as follows at the intervals specified in the periodic maintenance and lubrication chart. 1.
U3C3E2E0.book Page 29 Friday, July 6, 2007 9:09 AM PERIODIC MAINTENANCE AND MINOR REPAIR EAU23290 Checking the wheel bearings EAU33650 Battery The front and rear wheel bearings must be checked at the intervals specified in the periodic maintenance and lubrication chart. If there is play in the wheel hub or if the wheel does not turn smoothly, have a Yamaha dealer check the wheel bearings. 1. Positive battery lead (red) 2. Negative battery lead (black) 3.
U3C3E2E0.book Page 30 Friday, July 6, 2007 9:09 AM PERIODIC MAINTENANCE AND MINOR REPAIR ● ● working near batteries. In case of contact, administer the following FIRST AID. • EXTERNAL: Flush with plenty of water. • INTERNAL: Drink large quantities of water or milk and immediately call a physician. • EYES: Flush with water for 15 minutes and seek prompt medical attention. Batteries produce explosive hydrogen gas. Therefore, keep sparks, flames, cigarettes, etc.
U3C3E2E0.book Page 31 Friday, July 6, 2007 9:09 AM PERIODIC MAINTENANCE AND MINOR REPAIR EAU43131 Replacing the fuses FZ1-SA FZ1-S 1. 2. 3. 4. 1. 2. 3. 4. 5. The main fuse, the fuel injection system fuse, and the fuse boxes, which contain the fuses for the individual circuits, are located under the rider seat. (See page 3-18.) FZ1-S Main fuse Fuse box Fuel injection system fuse Fuel injection system spare fuse 6 1. 2. 3. 4. 6. 7. 8. 9.
U3C3E2E0.book Page 32 Friday, July 6, 2007 9:09 AM PERIODIC MAINTENANCE AND MINOR REPAIR FZ1-SA 1. 2. 3. 4. Ignition fuse Signaling system fuse Taillight fuse Backup fuse (for odometer, clock and immobilizer system) 5. Right radiator fan fuse 6. Left radiator fan fuse 7. Spare fuse 8. ABS motor spare fuse 9. ABS control unit fuse 10.Headlight fuse 11.ABS motor fuse 2. Unhook the battery band, and then remove the battery cover. 1. Battery band 2. Battery cover 1.
U3C3E2E0.book Page 33 Friday, July 6, 2007 9:09 AM PERIODIC MAINTENANCE AND MINOR REPAIR 4. Turn the key to “ON” and turn on the electrical circuit in question to check if the device operates. 5. If the fuse immediately blows again, have a Yamaha dealer check the electrical system. 6. Install the battery cover, and then hook the battery band onto the holder. EAU23930 Replacing a headlight bulb This model is equipped with quartz bulb headlights. If a headlight bulb burns out, replace it as follows. 1.
U3C3E2E0.book Page 34 Friday, July 6, 2007 9:09 AM PERIODIC MAINTENANCE AND MINOR REPAIR ● ● Headlight bulb Do not touch the glass part of the headlight bulb to keep it free from oil, otherwise the transparency of the glass, the luminosity of the bulb, and the bulb life will be adversely affected. Thoroughly clean off any dirt and fingerprints on the headlight bulb using a cloth moistened with alcohol or thinner. Headlight lens Do not affix any type of tinted film or stickers to the headlight lens.
U3C3E2E0.book Page 35 Friday, July 6, 2007 9:09 AM PERIODIC MAINTENANCE AND MINOR REPAIR EAU24202 Replacing a turn signal light bulb 1. Remove the turn signal light lens by removing the screw. 6 1. Screw 2. Remove the defective bulb by pushing it in and turning it counterclockwise. 3. Insert a new bulb into the socket, push it in, and then turn it clockwise until it stops. 4. Install the lens by installing the screw. EAU24310 Replacing the license plate light bulb 1.
U3C3E2E0.book Page 36 Friday, July 6, 2007 9:09 AM PERIODIC MAINTENANCE AND MINOR REPAIR EAU27011 Replacing an auxiliary light bulb This model is equipped with two auxiliary lights. If an auxiliary light bulb burns out, replace it as follows. 1. Remove panel B (if replacing the left auxiliary light bulb) or panel A (if replacing the right auxiliary light bulb). (See page 6-7.) 2. Remove the auxiliary light socket (together with the bulb) by turning the socket counterclockwise. 5.
U3C3E2E0.book Page 37 Friday, July 6, 2007 9:09 AM PERIODIC MAINTENANCE AND MINOR REPAIR 3. Install the brake caliper on each side by installing the bolts. NOTE: Make sure that there is enough space between the brake pads before installing the brake calipers onto the brake discs. 1. Front wheel axle pinch bolt 2. Wheel axle 6 3. Remove the brake hose holder on each side by removing the bolt and nut. 4. Remove the brake caliper on each side by removing the bolts. 1. 2. 3. 4.
U3C3E2E0.book Page 38 Friday, July 6, 2007 9:09 AM PERIODIC MAINTENANCE AND MINOR REPAIR EAU44800 NOTE: ● If the drive chain is difficult to remove, remove the wheel axle first, and then lift the wheel upward enough to remove the drive chain from the rear sprocket. ● The drive chain cannot be disassembled. Rear wheel (FZ1-S) EWA14840 WARNING For the ABS model, have a Yamaha dealer remove and install the wheel.
U3C3E2E0.book Page 39 Friday, July 6, 2007 9:09 AM PERIODIC MAINTENANCE AND MINOR REPAIR ECA11070 EAU25870 CAUTION: Troubleshooting Do not apply the brake after the wheel has been removed together with the brake disc, otherwise the brake pads will be forced shut. Although Yamaha motorcycles receive a thorough inspection before shipment from the factory, trouble may occur during operation. Any problem in the fuel, compression, or ignition systems, for example, can cause poor starting and loss of power.
U3C3E2E0.book Page 40 Friday, July 6, 2007 9:09 AM PERIODIC MAINTENANCE AND MINOR REPAIR EAU42500 Troubleshooting charts Starting problems or poor engine performance EWA10840 WARNING Keep away open flames and do not smoke while checking or working on the fuel system. 1. Fuel There is enough fuel. Check the compression. There is no fuel. Supply fuel. There is compression. Check the ignition. There is no compression. Have a Yamaha dealer check the vehicle. Check the fuel level in the fuel tank.
U3C3E2E0.book Page 41 Friday, July 6, 2007 9:09 AM PERIODIC MAINTENANCE AND MINOR REPAIR Engine overheating EWAT1040 WARNING ● ● Do not remove the radiator cap when the engine and radiator are hot. Scalding hot fluid and steam may be blown out under pressure, which could cause serious injury. Be sure to wait until the engine has cooled. Place a thick rag, like a towel, over the radiator cap, and then slowly rotate the cap counterclockwise to the detent to allow any residual pressure to escape.
U3C3E2E0.book Page 1 Friday, July 6, 2007 9:09 AM MOTORCYCLE CARE AND STORAGE EAU37833 Matte color caution ucts onto seals, gaskets, sprockets, the drive chain and wheel axles. Always rinse the dirt and degreaser off with water. EAU26012 Care ECA15192 CAUTION: Some models are equipped with matte colored finished parts. Be sure to consult a Yamaha dealer for advice on what products to use before cleaning the vehicle.
U3C3E2E0.book Page 2 Friday, July 6, 2007 9:09 AM MOTORCYCLE CARE AND STORAGE ● ● 7 contact with strong or abrasive cleaning products, solvent or thinner, fuel (gasoline), rust removers or inhibitors, brake fluid, antifreeze or electrolyte.
U3C3E2E0.book Page 3 Friday, July 6, 2007 9:09 AM MOTORCYCLE CARE AND STORAGE 4. To prevent corrosion, it is recommended to apply a corrosion protection spray on all metal, including chrome- and nickel-plated, surfaces. 5. Use spray oil as a universal cleaner to remove any remaining dirt. 6. Touch up minor paint damage caused by stones, etc. 7. Wax all painted surfaces. 8. Let the motorcycle dry completely before storing or covering it.
U3C3E2E0.book Page 4 Friday, July 6, 2007 9:09 AM MOTORCYCLE CARE AND STORAGE 7 3. Perform the following steps to protect the cylinders, piston rings, etc. from corrosion. a. Remove the spark plug caps and spark plugs. b. Pour a teaspoonful of engine oil into each spark plug bore. c. Install the spark plug caps onto the spark plugs, and then place the spark plugs on the cylinder head so that the electrodes are grounded. (This will limit sparking during the next step.) d.
U3C3E2E0.book Page 1 Wednesday, July 18, 2007 9:51 AM SPECIFICATIONS Dimensions: Overall length: 2140 mm (84.3 in) Overall width: 770 mm (30.3 in) Overall height: 1205 mm (47.4 in) Seat height: 815 mm (32.1 in) Wheelbase: 1460 mm (57.5 in) Ground clearance: 135 mm (5.31 in) Minimum turning radius: 3000 mm (118.1 in) Weight: With oil and fuel: FZ1-S 220.0 kg (485 lb) FZ1-SA 226.
U3C3E2E0.book Page 2 Friday, July 6, 2007 9:09 AM SPECIFICATIONS Gear ratio: 1st: 38/15 (2.533) 2nd: 33/16 (2.063) 3rd: 37/21 (1.762) 4th: 35/23 (1.522) 5th: 27/20 (1.350) 6th: 29/24 (1.208) Chassis: Frame type: Diamond Caster angle: 25.00 ° Trail: 109.0 mm (4.
U3C3E2E0.book Page 3 Friday, July 6, 2007 9:09 AM SPECIFICATIONS Wheel travel: 130.0 mm (5.12 in) Electrical system: Ignition system: Transistorized coil ignition (digital) Charging system: AC magneto Battery: Model: YTZ14S Voltage, capacity: 12 V, 11.2 Ah Headlight: Bulb type: Halogen bulb Bulb voltage, wattage × quantity: Headlight: 12 V, 60 W/55.0 W × 2 Tail/brake light: 12 V, 5.0 W/21.0 W × 1 Front turn signal light: 12 V, 10.0 W × 2 Rear turn signal light: 12 V, 10.
U3C3E2E0.book Page 1 Friday, July 6, 2007 9:09 AM CONSUMER INFORMATION EAU26351 Identification numbers EAU26381 EAU26400 Key identification number Vehicle identification number 1. Key identification number 2. Code re-registering key (red bow) 3. Standard keys (black bow) 1.
U3C3E2E0.book Page 2 Friday, July 6, 2007 9:09 AM CONSUMER INFORMATION EAU26470 Model label 1. Model label The model label is affixed to the frame under the rider seat. (See page 3-18.) Record the information on this label in the space provided. This information will be needed when ordering spare parts from a Yamaha dealer.
U3C3E2E0.book Page 1 Friday, July 6, 2007 9:09 AM INDEX A ABS (for ABS models) .......................... 3-15 ABS warning light (for ABS models) ....... 3-7 Air filter element, replacing ................... 6-14 Anti-theft alarm (optional)...................... 3-12 Auxiliary light bulb, replacing ................ 6-36 D Dimmer switch ...................................... 3-13 Drive chain, cleaning and lubricating .... 6-25 Drive chain slack................................... 6-23 E Engine break-in....
U3C3E2E0.book Page 2 Friday, July 6, 2007 9:09 AM INDEX Tool kit .................................................... 6-1 Troubleshooting.................................... 6-39 Troubleshooting charts ......................... 6-40 Turn signal indicator lights ...................... 3-4 Turn signal light bulb, replacing............ 6-35 Turn signal switch................................. 3-13 V Valve clearance .................................... 6-17 Vehicle identification number..................
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YAMAHA MOTOR CO., LTD. PRINTED ON RECYCLED PAPER PRINTED IN JAPAN 2007.07-0.
