ESU10012 OWNER’S MANUAL Read this manual carefully before operating this vehicle.
U8HK11E0.book Page 1 Thursday, April 9, 2009 8:43 AM ESU10041 Read this manual carefully before operating this vehicle. This manual should stay with this vehicle if it is sold.
U8HK11E0.book Page 1 Thursday, April 9, 2009 8:43 AM Introduction ESU10121 Congratulations on your purchase of a Yamaha snowmobile. This model is the result of Yamaha’s vast experience in the production of fine sporting and touring snowmobiles. It represents the high degree of craftsmanship and reliability that have made Yamaha a leader in these fields. This manual will give you an understanding of the operation, inspection, and basic maintenance of this snowmobile.
U8HK11E0.book Page 1 Thursday, April 9, 2009 8:43 AM Important manual information ESU10151 Particularly important information is distinguished in this manual by the following notations. This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death. EWS00021 WARNING A WARNING indicates a hazardous situation which, if not avoided, could result in death or serious injury.
U8HK11E0.book Page 1 Thursday, April 9, 2009 8:43 AM Contents Location of the important labels ..... 1 Safety information ............................ 5 Description ........................................ 7 Control functions ............................ 10 Main switch .................................. 10 Throttle lever ................................ 10 Throttle override system (T.O.R.S.) .................................. 10 Speedometer unit ......................... 11 High beam indicator light ......
U8HK11E0.book Page 2 Thursday, April 9, 2009 8:43 AM Contents Troubleshooting ............................. 70 Storage ............................................ 73 Specifications ................................. 75 Consumer information.................... 77 Identification number records ....... 77 Vehicle Emission Control Information label ........................ 78 YAMAHA MOTOR CORPORATION, U.S.A. SNOWMOBILE LIMITED WARRANTY............................... 79 YAMAHA EXTENDED SERVICE (Y.E.S.).........
U8HK11E0.book Page 1 Thursday, April 9, 2009 8:43 AM Location of the important labels ESU10215 Read and understand all of the labels on your vehicle. They contain important information for safe and proper operation of your vehicle. Never remove any labels from your vehicle. If a label becomes difficult to read or comes off, a replacement label is available from your Yamaha dealer.
U8HK11E0.book Page 2 Thursday, April 9, 2009 8:43 AM Location of the important labels 1 2 3 FX10RTRS TUNE-UP SPECIFICATIONS DRIVE 1. CHAIN CASE OIL Q’TY 2. CHAIN CASE OIL TYPE 200 cm³ (6.8 oz) GL-3 75W or 80W 3. TRACK TENSION 30 ~ 35 mm (1.18 ~ 1.38 in)/100 N (10 kg, 22 lb) * FOR MORE INFO: SEE SERVICE MANUAL FOR THIS MODEL. * SPECIFICATIONS SUBJECT TO CHANGE WITHOUT NOTICE. SPECIFICATIONS DE LA MISE AU POINT ENTRAÎNEMENT 1. CAPACITÉ D’HUILE DU CARTER DE CHAÎNE 200 cm³ 2.
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U8HK11E0.book Page 4 Thursday, April 9, 2009 8:43 AM Location of the important labels ANADA • •C VAC • NS 506 T RA T • CMVSS 10 NSPO R This spark ignition system meets all requirements of the Canadian Interference Causing Equipment Regulations. 11 FX10XT 12 Ce système d’allumage par étincelle de véhicule respecte toutes les exigences du Règlement sur le matériel brouilleur du Canada. 3JK-82377-10 11 FX10RTRS WARNING This unit contains high pressure nitrogen gas.
U8HK11E0.book Page 5 Thursday, April 9, 2009 8:43 AM Safety information ESU10183 As the vehicle’s owner, you are responsible for the safe and proper operation of your snowmobile. When you ride your snowmobile, you must know and use the following for your safety. Severe injury or death may result if you ignore any of the following. ● While using your snowmobile ● Before you operate your snowmobile ● ● Read the Owner’s Manual and all labels.
U8HK11E0.book Page 6 Thursday, April 9, 2009 8:43 AM Safety information ● Many surfaces such as ice and hardpacked snow require much longer stopping distances. Be alert, plan ahead and begin decelerating early. The best braking method on most surfaces is to release the throttle and apply the brake gently—not suddenly. Avoid carbon monoxide poisoning All engine exhaust contains carbon monoxide, a deadly gas.
U8HK11E0.book Page 7 Thursday, April 9, 2009 8:43 AM Description ESU10260 FX10RTRS 1,2,3 4 5,6,7,8 9 11 10 FX10XT 1,2,3 4 5,6,7,8 11 9 10 1. Storage pouch 2. Tool kit 3. Coolant reservoir 4. Air filter 5. Battery 6. Main fuse 7. Oil filler cap 8. Fuse box 9. Tail/brake light 10. Slide rail suspension 11.
U8HK11E0.book Page 8 Thursday, April 9, 2009 8:43 AM Description 1 2 3 4 5 6 7 8 14 12 13 15 16 11 17 18 10 9 23 22 21 20 19 1. Brake lever 2. Parking brake lever 3. Grip/thumb warmer adjustment switch 4. Headlight beam switch 5. Engine stop switch 6. Throttle lever 7. Main switch 8. Shift lever 9. “RESET” button 10. “SELECT” button 11. Fuel level warning indicator “ ” 12. Oil level warning indicator “ ” 13. Coolant temperature warning indicator “ 8 14.
U8HK11E0.book Page 9 Thursday, April 9, 2009 8:43 AM Description TIP ● ● The snowmobile you have purchased may differ slightly from those shown in the figures of this manual. Design and specifications are subjected to change without notice.
U8HK11E0.book Page 10 Thursday, April 9, 2009 8:43 AM Control functions ESU10292 Main switch The main switch controls the ignition and lighting systems. The various positions are described below. 1. Throttle lever ESU10346 Throttle override system (T.O.R.S.) EWS00041 1. Off 2. On 3. Start Off The ignition circuit is switched off. The key can be removed only in this position. On The ignition circuit is switched on. WARNING If the T.O.R.S.
U8HK11E0.book Page 11 Thursday, April 9, 2009 8:43 AM Control functions TIP If the T.O.R.S. is activated, the warning light and self-diagnosis warning indicator will flash, and the two-digit code “84” will flash in the meter display. If this occurs, have a Yamaha dealer check the system as soon as possible. When the key is turned to the on position, the warning light, the low coolant temperature indicator light, and all segments of the meter display come on and go off.
U8HK11E0.book Page 12 Thursday, April 9, 2009 8:43 AM Control functions ESU10472 Low coolant temperature indicator light “ ” 1 The low coolant temperature indicator light comes on when the coolant temperature is low and informs the rider that the snowmobile should be warmed up. After the engine is started, warm it up until the indicator light goes off. 1.
U8HK11E0.book Page 13 Thursday, April 9, 2009 8:43 AM Control functions Grip/thumb warmer level indicator 1. Fuel meter and grip/thumb warmer level indicator When the grip warmer side of the grip/thumb warmer adjustment switch is pressed, the grip warmer indicator comes on and the display switches to the grip warmer level. When the thumb warmer side of the grip/thumb warmer adjustment switch is pressed, the thumb warmer indicator comes on and the display switches to the thumb warmer level.
U8HK11E0.book Page 14 Thursday, April 9, 2009 8:43 AM Control functions ● When the engine is started, the grip/thumb warmer levels are set to the levels selected when the engine was last stopped. ESU10452 Fuel level warning indicator “ ” The fuel level warning indicator indicates a malfunctioning sensor, disconnected coupler, broken lead, or short circuit when detected by the self-diagnosis device of the snowmobile.
U8HK11E0.book Page 15 Thursday, April 9, 2009 8:43 AM Control functions 3 2 1. Coolant temperature warning indicator “ 2. Warning light “ ” ” ECS00041 NOTICE Do not continue to operate the engine if it is overheating. ESU12684 Self-diagnosis device This model is equipped with a self-diagnosis device for various electrical circuits.
U8HK11E0.book Page 16 Thursday, April 9, 2009 8:43 AM Control functions ESU13520 Brake lever The snowmobile is stopped by braking the entire drive system. Squeeze the brake lever towards the handlebar grip to stop the snowmobile. 1. Headlight beam switch “LIGHTS” 2. High beam “HI” 3. Low beam “LO” ESU10674 Grip/thumb warmer adjustment switch The grip/thumb warmer adjustment switch controls the electrically heated handlebar grips and throttle lever. 1.
U8HK11E0.book Page 17 Thursday, April 9, 2009 8:43 AM Control functions ESU10581 Parking brake lever When parking the snowmobile or starting the engine, apply the parking brake by moving the parking brake lever to the left. 1. Shift lever 1. Parking brake lever To release the parking brake, move the parking brake lever to the right. 1. Pull out. 2. Slide to “FWD” (forward). 3. Push in. ESU13032 Shift lever The shift lever is used to put the snowmobile into forward or reverse.
U8HK11E0.book Page 18 Thursday, April 9, 2009 8:43 AM Control functions ESU10722 ECS00830 Shroud and covers NOTICE Securely fasten the shroud and covers before operating the snowmobile. (See page 44 for removal and installation procedures.) Never run the engine with the V-belt removed. Clutch components can be damaged. 1 2 The drive guard is designed to protect the Vbelt clutch and V-belt in case parts break or come loose. The drive guard is located behind the left side cover.
U8HK11E0.book Page 19 Thursday, April 9, 2009 8:43 AM Control functions 1 1. Storage pouch 1. Drive guard 2. Align the slots in the rear of the drive guard with the projections on the drive guard rear holder, and then insert the drive guard locking pin into the holder. To remove the storage pouch Unhook the swivel hook from the storage pouch bracket, and then pull out the storage pouch as shown. 1 2 1. Drive guard 2. Drive guard locking pin 1. Swivel hook 2.
U8HK11E0.book Page 20 Thursday, April 9, 2009 8:43 AM Control functions 2. TIP When installing the storage pouch, make sure that the swivel hook is securely hooked onto the bracket. Do not overfill the fuel tank. Stop filling when the fuel reaches the bottom of the filler tube. Because fuel expands when it heats up, heat from the engine or the sun can cause fuel to spill out of the fuel tank. Storing the spare V-belt Keep a spare V-belt for emergency use in the storage pouch.
U8HK11E0.book Page 21 Thursday, April 9, 2009 8:43 AM Control functions EWS00680 WARNING Gasoline is poisonous and can cause injury or death. Handle gasoline with care. Never siphon gasoline by mouth. If you should swallow some gasoline or inhale a lot of gasoline vapor, or get some gasoline in your eyes, see your doctor immediately. If gasoline spills on your skin, wash with soap and water. If gasoline spills on your clothing, change your clothes.
U8HK11E0.book Page 22 Thursday, April 9, 2009 8:43 AM Control functions the spring preload and thereby soften the suspension, turn the adjusting nut in direction (b). 3 ESU12553 Adjusting the air pressure of the front shock absorbers (FX10RTRS) EWS00730 WARNING 1 The air pressure of the left and right shock absorbers must be adjusted to the same setting. Uneven settings can cause poor handling and loss of stability. (a) 2 (b) 1. Locknut 2. Distance A 3.
U8HK11E0.book Page 23 Thursday, April 9, 2009 8:43 AM Control functions 2. 3. rapidly, check to make sure that the pump is properly connected and tightened onto the air valve. To decrease the air pressure, push the black bleed valve button. NOTICE: Do not exceed 1034 kPa (10.3 kgf/cm², 150 psi). [ECS00732] Lift the front of the snowmobile onto a suitable stand to raise the skis off the ground. Remove the air valve cap from the shock absorber. 1 1. Air valve cap 4.
U8HK11E0.book Page 24 Thursday, April 9, 2009 8:43 AM Control functions FX10RTRS TIP When removing the connector, the sound of air escaping may be heard, but this is from the pump hose, not the shock absorber. 7. Install the air valve cap. TIP If the front shock absorber bottoms too easily or rolls too much during cornering, increase the air pressure by 34 kPa (0.3 kgf/cm², 5 psi). If the shock absorber is too firm and you want a more compliant ride, decrease the air pressure by 34 kPa (0.
U8HK11E0.book Page 25 Thursday, April 9, 2009 8:43 AM Control functions To increase the rebound damping force, turn the adjusting knob in direction (a). To decrease the rebound damping force, turn the adjusting knob in direction (b). FX10RTRS TIP The damping forces will not decrease past the minimum levels even if the adjusting knobs are turned out more than the minimum settings.
U8HK11E0.book Page 26 Thursday, April 9, 2009 8:43 AM Control functions Spring preload setting*: Minimum (soft): FX10RTRS 75.4 mm (2.97 in) FX10XT 106.1 mm (4.18 in) Standard: FX10RTRS 84.4 mm (3.32 in) FX10XT 122.1 mm (4.81 in) Maximum (hard): FX10RTRS 91.4 mm (3.60 in) FX10XT 132.1 mm (5.20 in) * Distance A changes 1.5 mm (0.06 in) with each full turn of the adjusting nut. 3. (a) 1 1. Spring preload adjuster Tighten the locknut to the specified torque.
U8HK11E0.book Page 27 Thursday, April 9, 2009 8:43 AM Control functions Center shock absorber To increase the compression damping force, turn the adjusting screw in direction (a). To decrease the compression damping force, turn the adjusting screw in direction (b). (b) 1 (a) 1.
U8HK11E0.book Page 28 Thursday, April 9, 2009 8:43 AM Control functions Compression damping force setting (for slow compression damping): Minimum (soft): 16 click(s) in direction (b)* Standard: 6 click(s) in direction (b)* Maximum (hard): 1 click(s) in direction (b)* * With the adjusting screw fully turned in direction (a) To increase the rebound damping force, turn the adjusting dial in direction (a). To decrease the rebound damping force, turn the adjusting dial in direction (b). 1 (b) (a) 1.
U8HK11E0.book Page 29 Thursday, April 9, 2009 8:43 AM Control functions 1. Red paint area 2. Adjustable range 3. Standard position 3. Tighten the locknut while holding the adjusting nut in place. NOTICE: Always tighten the locknut against the adjusting nut, and then tighten the locknut to the specified torque. [ECS00860] Locknut tightening torque: 25 Nm (2.5 m·kgf, 18 ft·lbf) 1. Locknut 2. Control rod adjusting nut 2.
U8HK11E0.book Page 30 Thursday, April 9, 2009 8:43 AM Pre-operation checks ESU11071 Inspect your vehicle each time you use it to make sure the vehicle is in safe operating condition. Always follow the inspection and maintenance procedures and schedules described in the Owner’s Manual. EWS00191 WARNING Failure to inspect or maintain the vehicle properly increases the possibility of an accident or equipment damage. Do not operate the vehicle if you find any problem.
U8HK11E0.book Page 31 Thursday, April 9, 2009 8:43 AM Pre-operation checks ITEM CHECKS PAGE Front shock absorbers (FX10RTRS) • Check air pressure. • Adjust if necessary. 22 Drive track • • • • 63 Slide runners • Check for wear and damage. • If necessary, have Yamaha dealer replace slide runners. 63 Steering • Check for excessive free play. 62 Lights, signals and switches • Check operation. • Correct if necessary.
U8HK11E0.book Page 32 Thursday, April 9, 2009 8:43 AM Operation ESU13500 Read the Owner’s Manual carefully to become familiar with all controls. If there is a control or function you do not understand, ask your Yamaha dealer. EWS00201 WARNING Failure to familiarize yourself with the controls can lead to loss of control, which could cause an accident or injury. 2.
U8HK11E0.book Page 33 Thursday, April 9, 2009 8:43 AM Operation ECS00340 NOTICE ● ● 1. Start 4. 5. Warm up the engine until it runs smoothly. Be sure the low coolant temperature indicator light has gone out before operation. (See page 12 for detailed information about the indicator light.) ESU11310 Break-in There is never a more important period in the life of your engine than the period between 0 and 500 km (300 mi). For this reason, you should read the following material carefully.
U8HK11E0.book Page 34 Thursday, April 9, 2009 8:43 AM Operation Pay particular attention to the safety information on page 5. Please read all warning and notice labels on your snowmobile. Also, read the Snowmobiler’s Safety Handbook that is supplied with your snowmobile. Braking EWS00220 WARNING ● Learning to ride your snowmobile Before you ride, always perform the pre-operation checks listed on page 30.
U8HK11E0.book Page 35 Thursday, April 9, 2009 8:43 AM Operation Improper riding techniques such as abrupt throttle changes, excessive braking, incorrect body movements, or too much speed for the sharpness of the turn may cause the snowmobile to tip. If your snowmobile begins to tip while turning, lean more into the turn to regain balance. If necessary, gradually let off on the throttle or steer to the outside of the turn.
U8HK11E0.book Page 36 Thursday, April 9, 2009 8:43 AM Operation Traversing a slope EWS00251 WARNING pens, steer in the direction of the slide if there are no obstacles in your path. As you regain proper balance, gradually steer again in the direction you wish to travel. If your snowmobile starts to tip, steer down the hill to regain balance.
U8HK11E0.book Page 37 Thursday, April 9, 2009 8:43 AM Operation ● Bare pavement Other surfaces that should be avoided for the sake of drive track and slide runner life are: ● Glare ice surfaces ● Snow mixed with a lot of dirt and sand All of the above surfaces have one thing in common in regard to drive track and slide runners: little or no lubricating ability. Drive track and all slide rail systems require lubrication (snow or water) between the slide runners and the slide metal.
U8HK11E0.book Page 38 Thursday, April 9, 2009 8:43 AM Operation ESU13221 Driving EWS00300 WARNING Be sure to read the “SAFETY INFORMATION” section on page 5 and the “Riding your snowmobile” section on page 33 carefully before operating the snowmobile. TIP Make sure that the engine is warmed up enough before riding. 1. Pull out. 2. Slide to “FWD” (forward). 3. Push in. EWS00310 WARNING ● ● ● ● Make sure that the throttle lever is fully released and the snowmobile is at a full stop before shifting.
U8HK11E0.book Page 39 Thursday, April 9, 2009 8:43 AM Operation 3. 4. 5. 6. Squeeze the throttle lever slowly to start out. Turn the handlebar in the desired direction. Squeeze the brake lever to stop the snowmobile. Apply the parking brake by moving the parking brake lever to the left. ESU11411 Stopping the engine ● Turn the main switch to the off position to stop the engine. ● for your snowmobile is best.
U8HK11E0.book Page 40 Thursday, April 9, 2009 8:43 AM Periodic maintenance and adjustment ESU11451 Periodic inspection, adjustment, and lubrication will keep your snowmobile in the safest and most efficient condition possible. Safety is an obligation of the vehicle owner/operator. The most important points of vehicle inspection, adjustment, and lubrication are explained on the following pages.
U8HK11E0.book Page 41 Thursday, April 9, 2009 8:43 AM Periodic maintenance and adjustment INITIAL EVERY 1 month or 800 km (500 mi) (40 hr) Seasonally or 4000 km (2500 mi) (200 hr) ITEM REMARKS PAGE * Crankcase breather system • Check breather hose for cracks or damage. • Replace if necessary. — * Fuel line • Check fuel hose for cracks or damage. • Replace if necessary. — * Fuel injection • Check synchronization. • Adjust if necessary. — * Exhaust system • Check for leakage.
U8HK11E0.book Page 42 Thursday, April 9, 2009 8:43 AM Periodic maintenance and adjustment ESU11561 General maintenance and lubrication chart ITEM REMARKS INITIAL EVERY 1 month or 800 km (500 mi) (40 hr) Seasonally or 4000 km (2500 mi) (200 hr) PAGE Engine oil • Change (warm engine before draining). * Engine oil filter cartridge • Replace. * Cooling system • Check coolant level. • Air bleed the cooling system if necessary. 54 • Check engagement and shift speed. • Adjust if necessary.
U8HK11E0.book Page 43 Thursday, April 9, 2009 8:43 AM Periodic maintenance and adjustment ITEM REMARKS INITIAL EVERY 1 month or 800 km (500 mi) (40 hr) Seasonally or 4000 km (2500 mi) (200 hr) PAGE * Skis and ski runners • Check for wear and damage. • Replace if necessary. 62 * Steering system • Check toe-out. • Adjust if necessary. 62 * Steering bearings • Check bearing assemblies for looseness. • Lubricate with specified grease.
U8HK11E0.book Page 44 Thursday, April 9, 2009 8:43 AM Periodic maintenance and adjustment ESU13001 Tool kit The service information included in this manual and the tools provided in the owner’s tool kit are intended to assist you in the performance of preventive maintenance and minor repairs. However, additional tools such as a torque wrench may be necessary to perform certain maintenance work correctly. Shroud To remove the shroud Loosen the fasteners, and then slide the shroud forward. 1.
U8HK11E0.book Page 45 Thursday, April 9, 2009 8:43 AM Periodic maintenance and adjustment Left and right side covers ● To remove a side cover 1. Remove the shroud. (See above for removal procedures.) 2. Loosen the fasteners, and then remove the side cover as shown. 1 2 2 2 1. Left side cover 2. Fastener To install a side cover 1.
U8HK11E0.book Page 46 Thursday, April 9, 2009 8:43 AM Periodic maintenance and adjustment is too long, overheating and engine damage may result. If the reach is too short, spark plug fouling and poor performance may result. Also, if the reach is too short, carbon will form on the exposed threads resulting in combustion chamber hot spots and thread damage. Always use a spark plug with the specified reach. Spark plug reach: 19.0 mm (0.
U8HK11E0.book Page 47 Thursday, April 9, 2009 8:43 AM Periodic maintenance and adjustment ● ● Make sure that the parking brake is applied. Do not rev the engine to the point that the clutch engages. Check the T.O.R.S. for proper operation. 1. Start the engine. TIP Refer to the “Starting the engine” section on page 32. 2.
U8HK11E0.book Page 48 Thursday, April 9, 2009 8:43 AM Periodic maintenance and adjustment 1. 2. Remove the shroud, the left side cover, and the right side cover. (See page 44 for removal procedures.) Remove the headlight unit stay quick fasteners and disconnect the air temperature sensor coupler. 1. Air filter case cover 5. Lift up the air filter element frame and check the air filter element.
U8HK11E0.book Page 49 Thursday, April 9, 2009 8:43 AM Periodic maintenance and adjustment 8. 9. Connect the air temperature sensor coupler and install the headlight unit stay quick fasteners. Install the right side cover, the left side cover, and the shroud. ESU11931 High-altitude settings Operating at high altitude reduces the performance of a gasoline engine about 3% for every 305 m (1000 ft) of elevation. This is because there is less air as altitude increases.
U8HK11E0.book Page 50 Thursday, April 9, 2009 8:43 AM Periodic maintenance and adjustment 5. 2. Remove the oil filler cap, wipe the dipstick clean, insert it back into the oil filler hole (without screwing it in), and then remove it again to check the oil level. Start the engine, warm it up for 10–15 minutes, and then turn it off. TIP The engine can also be warmed up by driving the snowmobile for 10–15 minutes.
U8HK11E0.book Page 51 Thursday, April 9, 2009 8:43 AM Periodic maintenance and adjustment 7. Insert the dipstick into the oil filler hole, and then tighten the oil filler cap. 8. Connect the oil level gauge coupler. 9. Install the right side cover and the shroud. To change the engine oil (with or without oil filter cartridge replacement) 1. Place the snowmobile on a level surface and apply the parking brake. 2. Start the engine, warm it up for several minutes, and then turn it off. 3.
U8HK11E0.book Page 52 Thursday, April 9, 2009 8:43 AM Periodic maintenance and adjustment 7. Remove the oil filler cap, cylinder head cap, and drain bolt to drain the oil from the oil tank. TIP ● ● ● A “ ” mark is stamped on the crankcase near the engine oil drain bolt. Dispose of used oil according to local regulations. Skip steps 10–12 if the oil filter cartridge is not being replaced. 10. Remove the oil filter cartridge with an oil filter wrench. 1. Cylinder head cap 1.
U8HK11E0.book Page 53 Thursday, April 9, 2009 8:43 AM Periodic maintenance and adjustment 14. Add 2.0 L (2.11 US qt, 1.76 Imp.qt) of the recommended engine oil to the oil tank, and then install and tighten the oil filler cap and the cylinder head cap. 15. Start the engine, warm it up for several minutes, and then turn it off. 16. Add sufficient oil of the recommended type to raise it to the “H” level mark on the dipstick. (See above for the checking procedure.
U8HK11E0.book Page 54 Thursday, April 9, 2009 8:43 AM Periodic maintenance and adjustment ing sound has stopped, press down on the cap while turning counterclockwise and remove it. 1 1. Left lower cover 1. Radiator cap 1 1. Left lower cover 21. Install the drive guard, the right side cover, the left side cover, and the shroud. ESU12826 Cooling system The coolant level should be checked before each ride.
U8HK11E0.book Page 55 Thursday, April 9, 2009 8:43 AM Periodic maintenance and adjustment 1. “FULL” mark 2. “LOW” mark Bleeding the cooling system The cooling system must be bled if the coolant reservoir becomes empty, if air can be seen in the cooling system, or if there is a cooling system leak. Consult a Yamaha dealer. ECS00500 NOTICE Operating the engine with an improperly bled cooling system can cause overheating and severe engine damage. 1.
U8HK11E0.book Page 56 Thursday, April 9, 2009 8:43 AM Periodic maintenance and adjustment ESU12065 New V-belt width: 34.1 mm (1.34 in) V-belt wear limit width: 32.5 mm (1.28 in) V-belt EWS00401 WARNING ● ● Coming in contact with the rotating Vbelt or clutch parts can cause severe injury or death. Never run the engine with the drive guard removed.
U8HK11E0.book Page 57 Thursday, April 9, 2009 8:43 AM Periodic maintenance and adjustment 1. Secondary sliding sheave 2. Secondary fixed sheave 4. Pull the V-belt up over the secondary fixed sheave. 1. Edge of the secondary sheave assembly 2. V-belt position Standard V-belt position: From 1.5 mm (0.06 in) above the edge of the secondary sheave assembly to 0.5 mm (0.02 in) below the edge 1. V-belt 5. 6. Remove the V-belt from the secondary sheave assembly and primary sheave assembly.
U8HK11E0.book Page 58 Thursday, April 9, 2009 8:43 AM Periodic maintenance and adjustment 10. Rotate the secondary sliding sheave clockwise and push it so that it separates from the secondary fixed sheave. 1. Secondary sliding sheave 2. Secondary fixed sheave 11. Install the V-belt between the secondary sliding and fixed sheaves. 1. V-belt position adjusting bolt 2. Spacer V-belt position Adjustment More than 1.5 mm (0.06 in) above the edge Remove spacer From 1.5 mm (0.06 in) above the edge to 0.
U8HK11E0.book Page 59 Thursday, April 9, 2009 8:43 AM Periodic maintenance and adjustment 1. Dipstick 4. Remove the dipstick and check that the oil level is within the range shown at the bottom of the dipstick. If the oil does not reach the bottom of the dipstick, add sufficient oil of the recommended type to raise it to the correct level. NOTICE: Make sure that no foreign material enters the drive chain housing. [ECS00531] 5. Install the dipstick. 6. Install the right side cover and the shroud.
U8HK11E0.book Page 60 Thursday, April 9, 2009 8:43 AM Periodic maintenance and adjustment Test the brake at a low speed when starting out to make sure that it is working properly. If the brake does not provide proper braking performance, inspect the brake for wear or brake fluid leakage. (See the following section for more details.) 2. Check the parking brake pads for wear by measuring the thickness of the pads. If the parking brake pads reach the wear limit, ask a Yamaha dealer to replace them.
U8HK11E0.book Page 61 Thursday, April 9, 2009 8:43 AM Periodic maintenance and adjustment 8. Install the right side cover and the shroud. Checking the brake fluid level EWS00460 WARNING Be careful that water does not enter the master cylinder when refilling. Water will significantly lower the boiling point of the fluid and may result in vapor lock. If the brake fluid level goes down, consult a Yamaha dealer. 1. 2. 3. 4. 5.
U8HK11E0.book Page 62 Thursday, April 9, 2009 8:43 AM Periodic maintenance and adjustment Brake fluid replacement is necessary when the following components are replaced during the periodic maintenance or if they are damaged or leaking. ● All oil seals of the master cylinder and caliper cylinder ● The brake hose ECS00560 NOTICE Avoid scratching the skis when loading and unloading the snowmobile, when riding in areas with little or no snow, or on sharp edges such as concrete, curbs, etc.
U8HK11E0.book Page 63 Thursday, April 9, 2009 8:43 AM Periodic maintenance and adjustment 2. Turn the handlebar slightly to the right and left. Checking the drive track EWS00490 WARNING Do not operate the snowmobile if you find damage to the drive track, or if it has been maladjusted. Drive track damage or failure could result in loss of braking ability and snowmobile control, which could cause an accident. If excessive free play is felt, consult a Yamaha dealer.
U8HK11E0.book Page 64 Thursday, April 9, 2009 8:43 AM Periodic maintenance and adjustment 4. TIP Measure the gap between the slide runner and the edge of the track window. Measure both sides. Check the drive track alignment with the slide runners. If the alignment is incorrect, align the drive track by turning the left and right adjusting nuts. 2 1 1. Slide runner 1. Drive track deflection 2. Slide runner Standard drive track deflection: FX10RTRS 30.0–35.0 mm (1.18–1.38 in) FX10XT 25.0–30.0 mm (0.
U8HK11E0.book Page 65 Thursday, April 9, 2009 8:43 AM Periodic maintenance and adjustment Shifted to right 6. 7. 8. Recheck alignment and deflection. If necessary, repeat steps 3 to 5 until the proper adjustment is achieved. Lower the snowmobile to the ground. Tighten the rear axle nut. Rear axle nut tightening torque: 75 Nm (7.5 m·kgf, 54 ft·lbf) Slide runners 1. 2. 3. 4. 5. Check the slide runners for wear and damage. If the slide runners reach the wear limit, they should be replaced.
U8HK11E0.book Page 66 Thursday, April 9, 2009 8:43 AM Periodic maintenance and adjustment FX10RTRS EWS00511 WARNING 1 Do not grease the throttle cable because it could become frozen, which could cause loss of control. Apply a dab of grease onto the cable end only. Lubricants: Brake lever: Silicone grease Other lubrication points: Low-temperature grease 1. Lubrication point FX10XT 1 1 1 1. Lubrication point 1. Lubrication point ESU12852 Replacing a headlight bulb 1. 2. 3. Remove the shroud.
U8HK11E0.book Page 67 Thursday, April 9, 2009 8:43 AM Periodic maintenance and adjustment 4. Unhook the headlight bulb holder, and then remove the burnt-out bulb. 2. Turn the headlight beam adjusting screw in or out to adjust the headlight beams. To lower the headlight beams, turn the headlight beam adjusting screw in direction (a). To raise the headlight beams, turn the headlight beam adjusting screw in direction (b). 1. Bulb holder 5.
U8HK11E0.book Page 68 Thursday, April 9, 2009 8:43 AM Periodic maintenance and adjustment INTERNAL: Drink large quantities of water or milk. Follow with milk of magnesia, beaten egg, or vegetable oil. Call physician immediately. ● EYES: Flush with water for 15 minutes and get prompt medical attention. Batteries produce explosive gases. Keep sparks, flame, cigarettes, etc. away. Ventilate when charging or using in an enclosed space. Always shield your eyes when working near batteries.
U8HK11E0.book Page 69 Thursday, April 9, 2009 8:43 AM Periodic maintenance and adjustment Specified fuses: Main fuse: 40.0 A Fuel injection system fuse: 10.0 A Headlight fuse: 20.0 A Signaling system fuse: 3.0 A Auxiliary DC jack fuse: 3.0 A Ignition fuse: 20.0 A Radiator fan fuse: 10.0 A Helmet shield heater jack fuse: 3.0 A Spare fuses: 20.0 A, 10.0 A, 3.0 A 1. Main fuse 2. Spare fuse 3. Fuel injection system fuse 1 2 3 4 5 6 4. 5. 7 Connect the negative battery lead.
U8HK11E0.book Page 70 Thursday, April 9, 2009 8:43 AM Troubleshooting ESU12886 Engine turns over but does not start 1. Fuel system No fuel supplied to combustion chamber • No fuel in tank: Supply fuel. ↓ • Clogged fuel line: Clean fuel line. ↓ • Clogged injector: Ask a Yamaha dealer to inspect. ● Fuel supplied to combustion chamber • Flooded engine: Crank engine or wipe the spark plugs dry.
U8HK11E0.book Page 71 Thursday, April 9, 2009 8:43 AM Troubleshooting 3. 4. 5. 6. Connect the red (+) jumper cable to the positive (+) terminal of the discharged battery. Connect the other end of the red (+) jumper cable to the positive (+) terminal of the booster battery. Connect the black (–) jumper cable to the negative (–) terminal of the booster battery. Connect the other end of the black (–) jumper cable to the negative (–) terminal of the discharged battery.
U8HK11E0.book Page 72 Thursday, April 9, 2009 8:43 AM Troubleshooting 2. 3. Drive track does not move: Foreign object is caught in the drive track, or slide runners have melted to the slide metal due to lack of lubrication. Tight, loose, or broken drive chain: Ask a Yamaha dealer to inspect. V-belt twists 1. 2. 3. Improper V-belt: Replace with the correct V-belt. Incorrect V-belt clutch offset: Ask a Yamaha dealer to inspect. Loose or broken engine mount(s): Ask a Yamaha dealer to inspect.
U8HK11E0.book Page 73 Thursday, April 9, 2009 8:43 AM Storage ESU12433 Long-term storage requires some preventive procedures to guard against deterioration. marks. If the windshield is scratched, use a quality plastic polishing compound after washing. Cleaning Lubrication Thoroughly clean the snowmobile, inside and out, to remove the corrosive salts and acids that can accumulate. Use Yamaha Mud, Grease, and Engine Cleaner, or an equivalent product, to loosen mud, grease, and grime.
U8HK11E0.book Page 74 Thursday, April 9, 2009 8:43 AM Storage Surface protection Apply a coat of wax to painted surfaces. Apply suitable protectants to the exterior of the engine, drive track, and to other metal, plastic, and rubber parts. Battery Remove the battery from the snowmobile. Store it in a cool, dry place that is above 0 °C (32 °F), but less than 30 °C (90 °F). Check the condition of the battery once a month, and charge it as necessary. NOTICE: Always keep the battery charged.
U8HK11E0.book Page 75 Thursday, April 9, 2009 8:43 AM Specifications ESU12468 Dimensions: Overall length: FX10RTRS 2805 mm (110.4 in) FX10XT 3045 mm (119.9 in) Overall width: 1180 mm (46.5 in) Overall height: FX10RTRS 1140 mm (44.9 in) FX10XT 1160 mm (45.7 in) Dry weight: FX10RTRS 240.0 kg (529 lb) FX10XT 246.0 kg (542 lb) Ski stance: 1050 mm (41.3 in) Engine: Type: Liquid cooled 4-stroke, 12 valves Cylinder arrangement: Backward-inclined parallel 3-cylinder Displacement: 1049 cm³ Bore × stroke: 82.
U8HK11E0.book Page 76 Thursday, April 9, 2009 8:43 AM Specifications Fuel tank capacity: 27.7 L (7.32 US gal, 6.09 Imp.gal) Engine oil quantity: With oil filter cartridge replacement: 3.2 L (3.38 US qt, 2.82 Imp.qt) Without oil filter cartridge replacement: 3.0 L (3.17 US qt, 2.64 Imp.qt) Total amount: 3.9 L (4.12 US qt, 3.43 Imp.
U8HK11E0.book Page 77 Thursday, April 9, 2009 8:43 AM Consumer information ESU12480 Identification number records Record the frame serial number, engine serial number (Primary ID), and key identification number in the spaces provided for assistance when ordering spare parts from a Yamaha dealer. Also, record and keep the ID numbers in a separate place in case the snowmobile is stolen. Frame serial number 1.
U8HK11E0.book Page 78 Thursday, April 9, 2009 8:43 AM Consumer information ESU13460 Vehicle Emission Control Information label 1 1. Vehicle Emission Control Information label The Vehicle Emission Control Information label is affixed at the location in the illustration. This label shows specifications related to exhaust emissions as required by federal law, state law and Environment Canada.
U8HK11E0.book Page 79 Thursday, April 9, 2009 8:43 AM Consumer information ESU12500 YAMAHA MOTOR CORPORATION, U.S.A. SNOWMOBILE LIMITED WARRANTY Yamaha Motor Corporation, U.S.A. hereby warrants that new Yamaha snowmobiles purchased from an authorized Yamaha snowmobile dealer in the continental United States will be free from defects in material and workmanship for the period of time stated herein, subject to certain stated limitations. WARRANTY PERIOD: 1.
U8HK11E0.book Page 80 Thursday, April 9, 2009 8:43 AM Consumer information YAMAHA MOTOR CORPORATION, U.S.A. MAKES NO OTHER WARRANTY OF ANY KIND, EXPRESSED OR IMPLIED. ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE WHICH EXCEED THE OBLIGATIONS AND TIME LIMITS STATED IN THIS WARRANTY ARE HEREBY DISCLAIMED BY YAMAHA MOTOR CORPORATION, U.S.A. AND EXCLUDED FROM THIS WARRANTY.
U8HK11E0.book Page 81 Thursday, April 9, 2009 8:43 AM Consumer information Q. What responsibility does my dealer have under this warranty? A. Each Yamaha snowmobile dealer is expected to: 1. Completely set up every new machine before sale. 2. Explain the operation, maintenance, and warranty requirements to your satisfaction at the time of sale, and upon your request at any later date. 3. In addition, each Yamaha snowmobile dealer is held responsible for his setup, service and warranty repair work. Q.
U8HK11E0.book Page 82 Thursday, April 9, 2009 8:43 AM Consumer information ESU12510 YAMAHA EXTENDED SERVICE (Y.E.S.
U8HK11E0.book Page 1 Thursday, April 9, 2009 8:43 AM Index A Air filter, checking..................................... 47 B Battery...................................................... 67 Brake and parking brake .......................... 59 Brake lever ............................................... 16 Break-in.................................................... 33 C Center and rear shock absorbers, or rear shock absorber, adjusting damping forces ....................................................
U8HK11E0.book Page 2 Thursday, April 9, 2009 8:43 AM Index V Valve clearance........................................ 49 V-belt........................................................ 56 Vehicle Emission Control Information label ......................................................
U8HK11E0.
ESU12520 YAMAHA MOTOR CO., LTD. PRINTED IN JAPAN 2009.04-0.
