ESU10012 OWNER’S MANUAL Read this manual carefully before operating this vehicle.
U8HK13E0.book Page 1 Monday, May 9, 2011 4:06 PM ESU10041 Read this manual carefully before operating this vehicle. This manual should stay with this vehicle if it is sold.
U8HK13E0.book Page 1 Monday, May 9, 2011 4:06 PM Introduction ESU10121 Congratulations on your purchase of a Yamaha snowmobile. This model is the result of Yamaha’s vast experience in the production of fine sporting and touring snowmobiles. It represents the high degree of craftsmanship and reliability that have made Yamaha a leader in these fields. This manual will give you an understanding of the operation, inspection, and basic maintenance of this snowmobile.
U8HK13E0.book Page 1 Monday, May 9, 2011 4:06 PM Important manual information ESU10151 Particularly important information is distinguished in this manual by the following notations. This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death. EWS00021 WARNING A WARNING indicates a hazardous situation which, if not avoided, could result in death or serious injury.
U8HK13E0.book Page 1 Monday, May 9, 2011 4:06 PM Contents Location of the important labels ..... 1 Safety information ............................ 5 Description ........................................ 8 Control functions ............................ 10 Main switch .................................. 10 Throttle lever ................................ 10 Throttle override system (T.O.R.S.) .................................. 10 Multi-function meter unit ............... 11 High beam indicator light ...........
U8HK13E0.book Page 2 Monday, May 9, 2011 4:06 PM Contents Battery .......................................... 79 Replacing a fuse .......................... 80 Troubleshooting ............................. 82 Storage ............................................ 85 Specifications ................................. 87 Consumer information.................... 89 Identification number records ....... 89 Vehicle Emission Control Information label ........................ 90 YAMAHA MOTOR CORPORATION, U.S.A.
U8HK13E0.book Page 1 Monday, May 9, 2011 4:06 PM Location of the important labels ESU10216 Read and understand all of the labels on your vehicle. They contain important information for safe and proper operation of your vehicle. Never remove any labels from your vehicle. If a label becomes difficult to read or comes off, a replacement label is available from your Yamaha dealer.
U8HK13E0.book Page 2 Monday, May 9, 2011 4:06 PM Location of the important labels 1 FX10M53S/FX10M62S 2 3 4 FX10/FX10XT TUNE-UP SPECIFICATIONS DRIVE 1. CHAIN CASE OIL Q’TY 2. CHAIN CASE OIL TYPE 200 cm³ (6.8 oz) GL-3 75W or 80W 3. TRACK TENSION 25 ~ 30 mm (0.98 ~ 1.18 in)/100 N (10 kg, 22 lb) * FOR MORE INFO: SEE SERVICE MANUAL FOR THIS MODEL. * SPECIFICATIONS SUBJECT TO CHANGE WITHOUT NOTICE. SPECIFICATIONS DE LA MISE AU POINT ENTRAÎNEMENT 1. CAPACITÉ D’HUILE DU CARTER DE CHAÎNE 200 cm³ 2.
U8HK13E0.book Page 3 Monday, May 9, 2011 4:06 PM Location of the important labels 5 TUNE-UP SPECIFICATIONS ENGINE 1.SPARK PLUG 2.SPARK PLUG GAP 3.IDLE SPEED SPECIFICATIONS DE LA MISE AU POINT MOTEUR CR9E(NGK) 0.7 ~ 0.8 mm (0.028 ~ 0.031 in) 1500 ± 50 r/min 8GL 1.TYPE DE BOUGIE CR9E(NGK) 2.ECARTEMENT DES ÉLECTRODES 0.7 ~ 0.8 mm 3.
U8HK13E0.book Page 4 Monday, May 9, 2011 4:06 PM Location of the important labels ANADA • •C VAC • NS 506 T RA T • CMVSS 12 NSP OR FX10/FX10XT 13,14 This spark ignition system meets all requirements of the Canadian Interference Causing Equipment Regulations. Ce système d’allumage par étincelle de véhicule respecte toutes les exigences du Règlement sur le matériel brouilleur du Canada. 3JK-82377-10 FX10RTRS 13 14 WARNING This unit contains high pressure nitrogen gas.
U8HK13E0.book Page 5 Monday, May 9, 2011 4:06 PM Safety information ESU10183 As the vehicle’s owner, you are responsible for the safe and proper operation of your snowmobile. When you ride your snowmobile, you must know and use the following for your safety. Severe injury or death may result if you ignore any of the following. Before you operate your snowmobile ● ● Read the Owner’s Manual and all labels. Become familiar with all of the operating controls and their function.
U8HK13E0.book Page 6 Monday, May 9, 2011 4:06 PM Safety information ● ● Always ride with other snowmobilers when going on a ride. You may need help if you run out of fuel, have an accident, or damage your snowmobile. Many surfaces such as ice and hardpacked snow require much longer stopping distances. Be alert, plan ahead and begin decelerating early. The best braking method on most surfaces is to release the throttle and apply the brake gently—not suddenly.
U8HK13E0.book Page 7 Monday, May 9, 2011 4:06 PM Safety information clothes dryers, and the like. Allow the engine to cool off before storing the snowmobile in an enclosed space.
U8HK13E0.book Page 8 Monday, May 9, 2011 4:06 PM Description ESU10261 FX10 1,2,3 4 5,6,7,8,9 11 13 12 FX10M53S/FX10M62S 1,2,3 4 5,6,7,8,9 10 13 1. 2. 3. 4. 5. 6. 7. 8. 9. 8 Storage pouch Tool kit Coolant reservoir Air filter Battery Main fuse Fuel injection system fuse Oil filler cap Fuse box FX10RTRS 1,2,3 4 5,6,7,8,9 12 13 11 FX10XT 1,2,3 4 11 12 5,6,7,8,9 13 11 12 10. Strap (FX10M53S/FX10M62S) 11. Tail/brake light 12. Slide rail suspension 13.
U8HK13E0.book Page 9 Monday, May 9, 2011 4:06 PM Description 1 2 3 4 5 67 9 8 1. 2. 3. 4. 5. Brake lever Parking brake lever Grip/thumb warmer adjusting switch Auxiliary DC jack (FX10M53S/FX10M62S) Main switch 6. 7. 8. 9. Engine stop switch Throttle lever Shift lever Headlight beam switch TIP ● ● The snowmobile you have purchased may differ slightly from those shown in the figures of this manual. Design and specifications are subjected to change without notice.
U8HK13E0.book Page 10 Monday, May 9, 2011 4:06 PM Control functions ESU10292 Main switch The main switch controls the ignition and lighting systems. The various positions are described below. 1 2 throttle is spring-loaded, the snowmobile will decelerate, and the engine will return to idle when it is released. 3 1. Throttle lever ESU10347 1. Off 2. On 3. Start Off The ignition circuit is switched off. The key can be removed only in this position. On The ignition circuit is switched on.
U8HK13E0.book Page 11 Monday, May 9, 2011 4:06 PM Control functions Idling Riding Malfunction Throttle lever Released Squeezed Released Throttle valve Closed Open Open T.O.R.S. Engine runs properly. Engine runs properly. T.O.R.S. will be activated. TIP If the T.O.R.S. is activated, the warning light and engine trouble warning indicator will flash, and the two-digit code “84” will flash in the meter display. If this occurs, have a Yamaha dealer check the system as soon as possible.
U8HK13E0.book Page 12 Monday, May 9, 2011 4:06 PM Control functions Odometer, tripmeter, and engine speed meter modes 1 1. High beam indicator light “ ” ESU10473 1. Odometer/tripmeter/engine speed meter Pushing the “SELECT” button switches the display between the odometer mode “ODO”, tripmeter mode “TRIP”, and engine speed meter mode “r/min” in the following order: ODO → TRIP → r/min → ODO To reset the tripmeter, push the “RESET” button for at least 1 second while the tripmeter is displayed.
U8HK13E0.book Page 13 Monday, May 9, 2011 4:06 PM Control functions ESU10434 Fuel meter and grip/thumb warmer level indicator The fuel meter and grip/thumb warmer level indicator have eight segments which show the amount of fuel remaining in the fuel tank, the grip warmer level, or the thumb warmer level. 1. Fuel meter and grip/thumb warmer level indicator Fuel meter The display segments of the fuel meter disappear towards “E” (Empty) as the fuel level decreases.
U8HK13E0.book Page 14 Monday, May 9, 2011 4:06 PM Control functions ESU10463 TIP ● ● The grip/thumb warmer level is displayed for 5 seconds after releasing the grip/thumb warmer adjusting switch, then the display switches to the fuel meter. When the engine is started, the grip/thumb warmer levels are set to the levels selected when the engine was last stopped. Oil level warning indicator “ ” The oil level warning indicator and the warning light come on when the engine oil level is low.
U8HK13E0.book Page 15 Monday, May 9, 2011 4:06 PM Control functions 3 2 1. Coolant temperature warning indicator “ 2. Warning light “ ” ” ECS00041 NOTICE Do not continue to operate the engine if it is overheating. ESU12686 Self-diagnosis device This model is equipped with a self-diagnosis device for various electrical circuits. If a problem is detected in any of those circuits, the warning light and the engine trouble warning indicator flash, and an error code flashes slowly in the meter display.
U8HK13E0.book Page 16 Monday, May 9, 2011 4:06 PM Control functions See “Fuel meter and grip/thumb warmer level indicator” on page 13 for detailed information. ESU10696 Auxiliary DC jack (FX10M53S/FX10M62S) The auxiliary DC jack is located in the front panel and can be used for accessories. TIP 1. Headlight beam switch “LIGHTS” 2. High beam “HI” 3. Low beam “LO” ESU10676 Grip/thumb warmer adjusting switch The auxiliary DC jack can only be used if the engine is running. To use the auxiliary DC jack 1.
U8HK13E0.book Page 17 Monday, May 9, 2011 4:06 PM Control functions Do not use an automotive cigarette lighter or other accessory with a plug that gets hot because the jack can be damaged. ● Maximum rated capacity: DC 12 V, 2.5 A (30 W) ESU13523 Brake lever The snowmobile is stopped by braking the entire drive system. Squeeze the brake lever towards the handlebar grip to stop the snowmobile. 1. Locknut 2. Adjusting bolt 3. Tighten the locknut securely after adjusting the brake lever position.
U8HK13E0.book Page 18 Monday, May 9, 2011 4:06 PM Control functions ESU13032 Shift lever The shift lever is used to put the snowmobile into forward or reverse. Before shifting, wait for the snowmobile to come to a complete stop with the engine idling. Pull the shift lever out, slide it to “FWD” or to “REV” until it stops, and then push it back in. 1. Pull out. 2. Slide to “REV” (reverse). 3. Push in.
U8HK13E0.book Page 19 Monday, May 9, 2011 4:06 PM Control functions The drive guard is located behind the left side cover. (See page 52 for removal procedures.) 1 To remove the drive guard 1. Pull out the drive guard locking pin from the drive guard rear holder. 1 2 1. Drive guard 2. 1. Drive guard 2. Drive guard locking pin 2. Align the slots in the rear of the drive guard with the projections on the drive guard rear holder, and then insert the drive guard locking pin into the holder as shown.
U8HK13E0.book Page 20 Monday, May 9, 2011 4:06 PM Control functions TIP When installing the storage pouch, make sure that the swivel hook is securely hooked onto the bracket. Storing the spare V-belt Keep a spare V-belt for emergency use in the storage pouch. TIP 1. Storage pouch To remove the storage pouch Unhook the swivel hook from the storage pouch bracket, and then pull out the storage pouch as shown.
U8HK13E0.book Page 21 Monday, May 9, 2011 4:06 PM Control functions 2. Do not overfill the fuel tank. Stop filling when the fuel reaches the bottom of the filler tube. Because fuel expands when it heats up, heat from the engine or the sun can cause fuel to spill out of the fuel tank. EWS00680 WARNING Gasoline is poisonous and can cause injury or death. Handle gasoline with care. Never siphon gasoline by mouth.
U8HK13E0.book Page 22 Monday, May 9, 2011 4:06 PM Control functions ESU10874 Suspension The suspension can be adjusted to suit rider preference. Softer settings, for example, may provide greater rider comfort, while harder settings may allow more precise handling and control over certain types of terrain or riding conditions. If you are not familiar with suspension adjustments, have a Yamaha dealer make these adjustments. Adjust the spring preload as follows. 1. Loosen the locknut. 2.
U8HK13E0.book Page 23 Monday, May 9, 2011 4:06 PM Control functions Tightening torque: Locknut: 42 Nm (4.2 m·kgf, 30 ft·lbf) ESU13711 Adjusting the air pressure of the front shock absorbers (FX10RTRS/FX10M53S/FX10M62S) ECS00710 NOTICE Make sure that there is no load on the shock absorbers and that they are fully extended before making any air pressure adjustments. 1. EWS00730 WARNING The air pressure of the left and right shock absorbers must be adjusted to the same setting.
U8HK13E0.book Page 24 Monday, May 9, 2011 4:06 PM Control functions 1. Hose connector 1. Bleed valve button Air pressure range: FX10RTRS 345–1034 kPa (3.5–10.3 kgf/cm², 50–150 psi) Recommended air pressure: FX10RTRS 621 kPa (6.2 kgf/cm², 90 psi) TIP If the shock absorber has no air pressure, the gauge reading will be zero. 5. To increase the air pressure, operate the pump a few times. The pressure should increase slowly.
U8HK13E0.book Page 25 Monday, May 9, 2011 4:06 PM Control functions FX10M53S/FX10M62S A shock absorber pump is provided with your snowmobile to adjust the air pressure of the shock absorbers. This pump is equipped with an air pressure gauge. One side of the gauge has a low-pressure meter and the other side of the gauge has a high-pressure meter. Use the low-pressure meter to adjust the front shock absorbers. 3. Remove the air valve cap from the shock absorber.
U8HK13E0.book Page 26 Monday, May 9, 2011 4:06 PM Control functions rapidly, check to make sure that the pump is properly connected and tightened onto the air valve. To decrease the air pressure, push the black bleed valve button. NOTICE: Do not exceed 1034 kPa (10.3 kgf/cm², 150 psi). [ECS00733] TIP To allow pressure to escape from the pump and the shock absorber, push the button halfway down and hold it.
U8HK13E0.book Page 27 Monday, May 9, 2011 4:06 PM Control functions To increase the compression damping force, turn the adjusting knob in direction (a). To decrease the compression damping force, turn the adjusting knob in direction (b). FX10RTRS Rebound damping force The rebound damping force of each shock absorber can be adjusted by turning its rebound damping force adjusting knob. To increase the rebound damping force, turn the adjusting knob in direction (a).
U8HK13E0.book Page 28 Monday, May 9, 2011 4:06 PM Control functions Rebound damping setting: Minimum (soft): FX10/FX10XT 20 FX10RTRS 19 click(s) in direction (b)* Standard: FX10/FX10XT 11 FX10RTRS 10 click(s) in direction (b)* Maximum (hard): FX10/FX10XT 3 FX10RTRS 1 click(s) in direction (b)* * With the adjusting knob fully turned in direction (a) 1 2 3 (a) (b) 1. Spring preload adjusting nut 2. Distance A 3.
U8HK13E0.book Page 29 Monday, May 9, 2011 4:06 PM Control functions the low-pressure meter to adjust the center shock absorber and the high-pressure meter to adjust the rear shock absorber. 3 1 150 20 0 10 15 5 50 250 The left and right spring preloads must be adjusted to the same setting. Uneven settings can cause poor handling and loss of stability.
U8HK13E0.book Page 30 Monday, May 9, 2011 4:06 PM Control functions ened onto the air valve. To decrease the air pressure, push the black bleed valve button. NOTICE: Do not exceed 1406 kPa (14.1 kgf/cm², 200 psi). [ECS00981] 1 1 50 60 40 psi 70 30 80 20 90 10 100 0 1. Air valve cap 4.
U8HK13E0.book Page 31 Monday, May 9, 2011 4:06 PM Control functions TIP 1 To allow pressure to escape from the pump and the shock absorber, push the button halfway down and hold it. To allow only a small amount of pressure to escape, push the button all the way down and quickly release it. 6. Push the hose connector lock lever down, and then remove the hose connector from the air valve. 1.
U8HK13E0.book Page 32 Monday, May 9, 2011 4:06 PM Control functions ened onto the air valve. To decrease the air pressure, push the black bleed valve button. NOTICE: Do not exceed 1406 kPa (14.1 kgf/cm², 200 psi). [ECS00981] TIP To allow pressure to escape from the pump and the shock absorber, push the button halfway down and hold it. To allow only a small amount of pressure to escape, push the button all the way down and quickly release it. 6.
U8HK13E0.book Page 33 Monday, May 9, 2011 4:06 PM Control functions FX10RTRS The compression and rebound damping forces can be adjusted by turning the adjusting bolt, dial, knob, or screw. Center shock absorber To increase the compression damping force, turn the adjusting screw in direction (a). To decrease the compression damping force, turn the adjusting screw in direction (b). 1. Rebound damping force adjusting dial (b) 1 (a) 1.
U8HK13E0.book Page 34 Monday, May 9, 2011 4:06 PM Control functions (a) 1 2 (b) 1. Compression damping force adjusting bolt (for fast compression damping) 2.
U8HK13E0.book Page 35 Monday, May 9, 2011 4:06 PM Control functions Compression damping force setting: Minimum (soft): 12 click(s) in direction (b)* Standard: 6 click(s) in direction (b)* Maximum (hard): 2 click(s) in direction (b)* * With the adjusting screw fully turned in direction (a) FX10XT The compression damping force can be adjusted by turning the adjusting knob. To increase the compression damping force, turn the adjusting knob in direction (a).
U8HK13E0.book Page 36 Monday, May 9, 2011 4:06 PM Control functions ting, indicated by red paint; otherwise, they could be damaged, which could lead to an accident or injury. [EWS00173] 1 2 3 5 1. 2. 3. 4. 5. 3. 4 Locknut Control rod adjusting nut Standard position Adjustable range Red paint area Tighten the locknut while holding the adjusting nut in place. NOTICE: Always tighten the locknut against the adjusting nut, and then tighten the locknut to the specified torque.
U8HK13E0.book Page 37 Monday, May 9, 2011 4:06 PM Pre-operation checks ESU11071 Inspect your vehicle each time you use it to make sure the vehicle is in safe operating condition. Always follow the inspection and maintenance procedures and schedules described in the Owner’s Manual. EWS00191 WARNING Failure to inspect or maintain the vehicle properly increases the possibility of an accident or equipment damage. Do not operate the vehicle if you find any problem.
U8HK13E0.book Page 38 Monday, May 9, 2011 4:06 PM Pre-operation checks ITEM CHECKS PAGE Front shock absorbers (FX10RTRS) Front, center and rear shock absorbers (FX10M53S/FX10M62S) • Check air pressure. • Adjust if necessary. Drive track • • • • Slide runners • Check for wear and damage. • If necessary, have Yamaha dealer replace slide runners. 74 Steering • Check for excessive free play. 73 Strap (FX10M53S/FX10M62S) • Check for damage. • Replace if necessary.
U8HK13E0.book Page 39 Monday, May 9, 2011 4:06 PM Operation ESU13500 Read the Owner’s Manual carefully to become familiar with all controls. If there is a control or function you do not understand, ask your Yamaha dealer. EWS00201 WARNING Failure to familiarize yourself with the controls can lead to loss of control, which could cause an accident or injury. 2. ESU13212 TIP This model is equipped with: ● an engine oil pressure switch to stop the engine in case an engine oil pressure drop is detected.
U8HK13E0.book Page 40 Monday, May 9, 2011 4:06 PM Operation ECS00340 1 NOTICE ● ● 1. Start 4. 5. Warm up the engine until it runs smoothly. Be sure the low coolant temperature indicator light has gone out before operation. (See page 12 for detailed information about the indicator light.) ESU11310 Break-in There is never a more important period in the life of your engine than the period between 0 and 500 km (300 mi). For this reason, you should read the following material carefully.
U8HK13E0.book Page 41 Monday, May 9, 2011 4:06 PM Operation Pay particular attention to the safety information on page 5. Please read all warning and notice labels on your snowmobile. Also, read the Snowmobiler’s Safety Handbook that is supplied with your snowmobile. Learning to ride your snowmobile Before you ride, always perform the pre-operation checks listed on page 37. The short time spent checking the condition of the snowmobile will be rewarded with added safety and a more reliable snowmobile.
U8HK13E0.book Page 42 Monday, May 9, 2011 4:06 PM Operation er speeds or in tighter curves. Lean more as the turn gets sharper or is made at higher speeds. Improper riding techniques such as abrupt throttle changes, excessive braking, incorrect body movements, or too much speed for the sharpness of the turn may cause the snowmobile to tip. If your snowmobile begins to tip while turning, lean more into the turn to regain balance.
U8HK13E0.book Page 43 Monday, May 9, 2011 4:06 PM Operation Traversing a slope EWS00251 WARNING Driving across the face of a slope (“sidehilling”) can lead to overturn or loss of control if proper techniques are not used. Follow these instructions to reduce your risk of an accident. Do not try steeper or more difficult inclines until you have developed your skill on gentle slopes. Traversing a slope requires you to properly position your weight to maintain proper balance.
U8HK13E0.book Page 44 Monday, May 9, 2011 4:06 PM Operation track, slide runners, and drive sprockets.
U8HK13E0.book Page 45 Monday, May 9, 2011 4:06 PM Operation around the already weakened area. To minimize possible damage, consult your stud manufacturer for installation and stud pattern recommendations. Yamaha does not recommend track studding. ESU11360 Strap (FX10M53S/FX10M62S) The strap should be used only by experienced operators to assist them when traverse (sidehill) riding. ● Do not use the strap as a mounting point for cargo or accessories.
U8HK13E0.book Page 46 Monday, May 9, 2011 4:06 PM Operation 1. Pull out. 2. Slide to “FWD” (forward). 3. Push in. 3. 4. 5. 6. Squeeze the throttle lever slowly to start out. Turn the handlebar in the desired direction. Squeeze the brake lever to stop the snowmobile. Apply the parking brake by moving the parking brake lever to the left. ESU11411 Stopping the engine ● Turn the main switch to the off position to stop the engine. 1. Pull out. 2. Slide to “REV” (reverse). 3. Push in.
U8HK13E0.book Page 47 Monday, May 9, 2011 4:06 PM Operation ESU11430 Transporting When transporting your snowmobile on a trailer or in a truck, observe the following recommendations to help protect it from damage: ● If transporting the snowmobile in an open trailer or truck, put a tight fitting cover on the snowmobile. A cover specifically designed for your snowmobile is best.
U8HK13E0.book Page 48 Monday, May 9, 2011 4:06 PM Periodic maintenance and adjustment ESU11452 Periodic inspection, adjustment, and lubrication will keep your snowmobile in the safest and most efficient condition possible. Safety is an obligation of the vehicle owner/operator. The most important points of vehicle inspection, adjustment, and lubrication are explained on the following pages.
U8HK13E0.book Page 49 Monday, May 9, 2011 4:06 PM Periodic maintenance and adjustment ESU11461 Periodic maintenance chart for the emission control system Items marked with an asterisk should be performed by a Yamaha dealer as they require special tools, data and technical skills. ITEM REMARKS INITIAL EVERY 1 month or 800 km (500 mi) (40 hr) Seasonally or 4000 km (2500 mi) (200 hr) PAGE Spark plugs • Check condition. • Adjust gap and clean. • Replace if necessary.
U8HK13E0.book Page 50 Monday, May 9, 2011 4:06 PM Periodic maintenance and adjustment ESU11564 General maintenance and lubrication chart ITEM REMARKS Engine oil • Change (warm engine before draining). * Engine oil filter cartridge • Replace. * Cooling system • Check coolant level. • Bleed the cooling system if necessary. • Check engagement and shift speed. • Adjust if necessary.
U8HK13E0.book Page 51 Monday, May 9, 2011 4:06 PM Periodic maintenance and adjustment ITEM REMARKS INITIAL EVERY 1 month or 800 km (500 mi) (40 hr) Seasonally or 4000 km (2500 mi) (200 hr) PAGE * Extrovert drive sprocket (FX10RTRS/ FX10M53S/ FX10M62S) • Check for wear and damage. • Replace if necessary. 71 * Slide runners • Check for wear and damage. • Replace if necessary. 74 * Skis and ski runners • Check for wear and damage. • Replace if necessary.
U8HK13E0.book Page 52 Monday, May 9, 2011 4:06 PM Periodic maintenance and adjustment ESU13003 ESU14230 Tool kit Recommended equipment The owner’s tool kit is located in the storage pouch. (See page 19 for more information about the storage pouch.) The service information included in this manual and the tools provided in the owner’s tool kit are intended to assist you in the performance of preventive maintenance and minor repairs.
U8HK13E0.book Page 53 Monday, May 9, 2011 4:06 PM Periodic maintenance and adjustment 2 1 1 1 1 1. Shroud To install the shroud Hook the end of the shroud onto the front cover, insert the projections on the shroud into the slots in the headlight unit stay, and then tighten the fasteners. 1. Fastener 2. Left side cover To install a side cover 1.
U8HK13E0.book Page 54 Monday, May 9, 2011 4:06 PM Periodic maintenance and adjustment ESU11784 Checking the spark plugs The spark plugs are important engine components and are easy to inspect. The condition of the spark plugs can indicate the condition of the engine. Check the coloration on the white porcelain insulator around the center electrode. The ideal coloration at this point is a medium-tolight tan color for a snowmobile that is being ridden normally.
U8HK13E0.book Page 55 Monday, May 9, 2011 4:06 PM Periodic maintenance and adjustment ESU13663 Adjusting the throttle lever free play 1. 2. 3. FX10M53S/FX10M62S 1 3 (b) Slide the rubber cover back. Loosen the locknut. To increase the throttle lever free play, turn the adjusting nut in direction (a). To decrease the throttle lever free play, turn the adjusting nut in direction (b). (a) 2 FX10/FX10RTRS/FX10XT 1 2 3 (b) (a) 4 1. 2. 3. 4.
U8HK13E0.book Page 56 Monday, May 9, 2011 4:06 PM Periodic maintenance and adjustment ● Do not rev the engine to the point that the clutch engages. Check the T.O.R.S. for proper operation. 1. Start the engine. TIP Refer to the “Starting the engine” section on page 39. 2. Hold the pivot point of the throttle lever away from the throttle switch by putting your thumb (above) and forefinger (below) between the throttle lever pivot and the engine stop switch housing.
U8HK13E0.book Page 57 Monday, May 9, 2011 4:06 PM Periodic maintenance and adjustment 1. 2. 3. Place the snowmobile on a level surface and apply the parking brake. Remove the shroud, the left side cover, and the right side cover. (See page 52 for removal procedures.) Remove the headlight unit stay quick fasteners and disconnect the air temperature sensor coupler. 1. Air filter case cover 6. Lift up the air filter element frame and check the air filter element.
U8HK13E0.book Page 58 Monday, May 9, 2011 4:06 PM Periodic maintenance and adjustment 9. Connect the air temperature sensor coupler and install the headlight unit stay quick fasteners. 10. Install the right side cover, the left side cover, and the shroud. ESU11931 High-altitude settings Operating at high altitude reduces the performance of a gasoline engine about 3% for every 305 m (1000 ft) of elevation. This is because there is less air as altitude increases.
U8HK13E0.book Page 59 Monday, May 9, 2011 4:06 PM Periodic maintenance and adjustment 5. 2. Remove the oil filler cap, wipe the dipstick clean, insert it back into the oil filler hole (without screwing it in), and then remove it again to check the oil level. Start the engine, warm it up for 10–15 minutes, and then turn it off. TIP The engine can also be warmed up by driving the snowmobile for 10–15 minutes.
U8HK13E0.book Page 60 Monday, May 9, 2011 4:06 PM Periodic maintenance and adjustment 7. 8. 9. Insert the dipstick into the oil filler hole, and then tighten the oil filler cap. Connect the oil level gauge coupler. Install the right side cover and the shroud. To change the engine oil (with or without oil filter cartridge replacement) 1. 2. 3. 4. Place the snowmobile on a level surface and apply the parking brake. Start the engine, warm it up for several minutes, and then turn it off.
U8HK13E0.book Page 61 Monday, May 9, 2011 4:06 PM Periodic maintenance and adjustment 7. Remove the oil filler cap and cylinder head cap, and then remove the engine oil drain bolt and its gasket to drain the oil from the oil tank. 2 3 1 1 1. Engine oil drain bolt (crankcase) 2. Gasket 3. “ ” mark 1. Cylinder head cap TIP ● ● ● 2 A “ ” mark is stamped on the crankcase near the engine oil drain bolt. Dispose of used oil according to local regulations.
U8HK13E0.book Page 62 Monday, May 9, 2011 4:06 PM Periodic maintenance and adjustment the “H” level mark on the dipstick. Use only the recommended oil. (See page 87.) Make sure that no foreign material enters the engine oil tank. [ECS00462] 1. O-ring TIP Make sure that the O-ring is properly seated. 12. Install the new oil filter cartridge with an oil filter wrench, and then tighten it to the specified torque. Tightening torque: Oil filter cartridge: 17 Nm (1.7 m·kgf, 12 ft·lbf) 13.
U8HK13E0.book Page 63 Monday, May 9, 2011 4:06 PM Periodic maintenance and adjustment the engine under such conditions could cause severe engine damage. [ECS00471] 20. Install the bottom panel. 21. Install the right lower cover and the left lower cover. 1 1. Left lower cover 22. Install the drive guard, the right side cover, the left side cover, and the shroud. ESU12828 Cooling system 1 The coolant level should be checked before each ride.
U8HK13E0.book Page 64 Monday, May 9, 2011 4:06 PM Periodic maintenance and adjustment 1 2 1. Radiator cap 1. “FULL” mark 2. “LOW” mark To check the coolant level 1. 2. 64 Place the snowmobile on a level surface and apply the parking brake. Check the coolant level in the coolant reservoir when the engine is cold. If the coolant level is below the “LOW” mark, add coolant until it reaches the “FULL” mark. (See the following section “Replenishing the coolant” for more details.
U8HK13E0.book Page 65 Monday, May 9, 2011 4:06 PM Periodic maintenance and adjustment Recommended antifreeze: High-quality ethylene glycol antifreeze containing corrosion inhibitors Antifreeze and water mixing ratio: 3:2 Total amount: FX10 3.80 L (4.02 US qt, 3.34 Imp.qt) FX10M53S 4.90 L (5.18 US qt, 4.31 Imp.qt) FX10M62S 4.90 L (5.18 US qt, 4.31 Imp.qt) FX10RTRS 3.80 L (4.02 US qt, 3.34 Imp.qt) FX10XT 3.80 L (4.02 US qt, 3.34 Imp.qt) 1. Coolant reservoir cap 4.
U8HK13E0.book Page 66 Monday, May 9, 2011 4:06 PM Periodic maintenance and adjustment ECS00830 ECS00511 NOTICE NOTICE Never run the engine with the V-belt removed. Clutch components can be damaged. As the V-belt wears, the position of the Vbelt will change. If the V-belt position is out of specification, it must be adjusted to ensure proper clutch performance. Have a Yamaha dealer make this adjustment. The V-belt should be checked before each ride. To check the V-belt 1.
U8HK13E0.book Page 67 Monday, May 9, 2011 4:06 PM Periodic maintenance and adjustment 5. 6. Remove the V-belt from the secondary sheave assembly and primary sheave assembly. Temporarily install the new V-belt on the secondary sheave assembly only, and then measure the V-belt position. Do not force the V-belt between the sheaves; the secondary sliding and fixed sheaves must touch each other. 2 1 1. V-belt position adjusting bolt 2. Spacer 1. Edge of the secondary sheave assembly 2.
U8HK13E0.book Page 68 Monday, May 9, 2011 4:06 PM Periodic maintenance and adjustment 10. Rotate the secondary sliding sheave clockwise and push it so that it separates from the secondary fixed sheave. 1. Dipstick 4. 1. Secondary sliding sheave 2. Secondary fixed sheave 11. Install the V-belt between the secondary sliding and fixed sheaves. Remove the dipstick and check that the oil level is within the range shown at the bottom of the dipstick.
U8HK13E0.book Page 69 Monday, May 9, 2011 4:06 PM Periodic maintenance and adjustment 5. 6. Install the dipstick. Install the right side cover and the shroud. To adjust the chain tension 1. 2. 3. Remove the shroud and the right side cover. (See page 52 for removal procedures.) Loosen the locknut. Turn the chain tension adjusting bolt clockwise until it is finger tight, and then loosen it 1/4 turn. Test the brake at a low speed when starting out to make sure that it is working properly.
U8HK13E0.book Page 70 Monday, May 9, 2011 4:06 PM Periodic maintenance and adjustment 2. Check the parking brake pads for wear by measuring the thickness of the pads. If the parking brake pads reach the wear limit, ask a Yamaha dealer to replace them. 1. 2. 3. 4. 5. 1. Parking brake pad wear limit Parking brake pad wear limit: 1.2 mm (0.047 in) 3. Install the right side cover and the shroud.
U8HK13E0.book Page 71 Monday, May 9, 2011 4:06 PM Periodic maintenance and adjustment 8. Install the right side cover and the shroud. Checking the brake fluid level Before riding, check that the brake fluid is above the lower level. Check the brake fluid level with the top of the reservoir level. Replenish the brake fluid if necessary. ● Be careful that water does not enter the brake fluid reservoir when refilling.
U8HK13E0.book Page 72 Monday, May 9, 2011 4:06 PM Periodic maintenance and adjustment To measure the drive sprocket wear Measure the drive sprocket tooth width. If the tooth width is less than 28 mm (1.10 in), replace the drive sprocket. 1 2 1. Ski wear limit 2. Ski runner 1 Ski runner wear limit: 8.0 mm (0.31 in) Ski wear limit: FX10 13.0 mm (0.51 in) FX10RTRS 13.0 mm (0.51 in) FX10XT 13.0 mm (0.51 in) 2 1. Drive sprocket tooth 2.
U8HK13E0.book Page 73 Monday, May 9, 2011 4:06 PM Periodic maintenance and adjustment 2 4 1 1. Distance A 2. Distance B Ski toe-out (distance A – distance B): 0.0–15.0 mm (0.00–0.59 in) 2 TIP 3 1. 2. 3. 4. 2 Ski wear limit (front) Ski runner Ski wear limit (center) Ski wear limit (rear) Ski runner wear limit: 8.0 mm (0.31 in) Ski wear limit (front): FX10M53S 3.0 mm (0.12 in) FX10M62S 3.0 mm (0.12 in) Ski wear limit (center): FX10M53S 1.0 mm (0.04 in) FX10M62S 1.0 mm (0.
U8HK13E0.book Page 74 Monday, May 9, 2011 4:06 PM Periodic maintenance and adjustment ESU12176 Drive track and slide runners Adjust or replace if necessary. (See the following section for more details.) Drive track EWS00481 WARNING A broken track, track fittings or debris thrown by the drive track could be dangerous to an operator or bystanders. Observe the following precautions: ● Do not allow anyone to stand behind the snowmobile when the engine is running.
U8HK13E0.book Page 75 Monday, May 9, 2011 4:06 PM Periodic maintenance and adjustment 1. Spring scale 1. Rear axle nut 2. TIP Measure the gap between the slide runner and the edge of the track window on both sides. 3. 4. 2 Lift the rear of the snowmobile onto a suitable stand to raise the drive track off the ground. Start the engine and rotate the drive track one or two turns. Stop the engine. Align the drive track by turning the left and right adjusting nuts.
U8HK13E0.book Page 76 Monday, May 9, 2011 4:06 PM Periodic maintenance and adjustment Shifted to right 6. 7. 8. Recheck alignment and deflection. If necessary, repeat steps 3 to 5 until the proper adjustment is achieved. Lower the snowmobile to the ground. Tighten the rear axle nut. Rear axle nut tightening torque: 75 Nm (7.5 m·kgf, 54 ft·lbf) Slide runners 1. 2. 3. 4. 5. Check the slide runners for wear and damage. If the slide runners reach the wear limit, they should be replaced.
U8HK13E0.book Page 77 Monday, May 9, 2011 4:06 PM Periodic maintenance and adjustment Therefore, avoid prolonged operation on hard surfaces such as ice, hard-packed snow, dirt, etc., to extend the life of the track and slide runners. Lubricants: Brake lever: Silicone grease Other lubrication points: Low-temperature grease 1 ECS00610 NOTICE ● ● 1. Lubrication point Only use in deep snow riding conditions.
U8HK13E0.book Page 78 Monday, May 9, 2011 4:06 PM Periodic maintenance and adjustment FX10 FX10M53S/FX10M62S 1 1. Grease nipple 1 1. Grease nipple ESU12852 FX10RTRS Replacing a headlight bulb 1. 1 2. 3. Remove the shroud. (See page 52 for removal procedures.) Disconnect the headlight coupler. Remove the bulb holder cover. 1. Grease nipple FX10XT 1 1 1. Headlight coupler 2. Bulb holder cover 4. Unhook the headlight bulb holder, and then remove the burnt-out bulb. 1. Grease nipple 1.
U8HK13E0.book Page 79 Monday, May 9, 2011 4:06 PM Periodic maintenance and adjustment 5. Install the new bulb, and then hook the bulb holder onto the headlight unit. NOTICE: Keep oil and your hands away from the glass part of the bulb or its life and illumination will be affected. If the glass is oil stained, thoroughly clean it with a cloth moistened with alcohol or lacquer thinner. [ECS00621] 1. Headlight beam adjusting screw 3. Install the shroud. ESU12290 Fittings and fasteners 1 1.
U8HK13E0.book Page 80 Monday, May 9, 2011 4:06 PM Periodic maintenance and adjustment Batteries produce explosive gases. Keep sparks, flame, cigarettes, etc. away. Ventilate when charging or using in an enclosed space. Always shield your eyes when working near batteries. KEEP OUT OF THE REACH OF CHILDREN. Charge or have a Yamaha dealer charge the battery as soon as possible if it seems to have discharged.
U8HK13E0.book Page 81 Monday, May 9, 2011 4:06 PM Periodic maintenance and adjustment Specified fuses: Main fuse: 40.0 A Fuel injection system fuse: 10.0 A Headlight fuse: 20.0 A Signaling system fuse: 3.0 A Auxiliary DC jack fuse: 3.0 A Ignition fuse: 20.0 A Radiator fan fuse: 10.0 A Helmet shield heater jack fuse: 3.0 A Spare fuses: 20.0 A, 10.0 A, 3.0 A 1. Main fuse 2. Spare fuse 3. Fuel injection system fuse 1 2 3 4 5 6 4. 5. 7 Connect the negative battery lead.
U8HK13E0.book Page 82 Monday, May 9, 2011 4:06 PM Troubleshooting ESU12887 Engine turns over but does not start 1. Fuel system No fuel supplied to combustion chamber • No fuel in tank: Supply fuel. ↓ • Clogged fuel line: Clean fuel line. ↓ • Clogged injector: Ask a Yamaha dealer to inspect. ● Fuel supplied to combustion chamber • Flooded engine: Crank engine or wipe the spark plugs dry.
U8HK13E0.book Page 83 Monday, May 9, 2011 4:06 PM Troubleshooting ● 1. 2. 3. 4. 5. 6. When connecting the jumper cables, do not contact the jumper cables to each other or to the frame or any metal part of the snowmobile. This can cause electrical system damage or A FIRE HAZARD. Apply the parking brake and turn the main switch to the off position. Remove the shroud and the right side cover. (See page 52 for removal procedures.
U8HK13E0.book Page 84 Monday, May 9, 2011 4:06 PM Troubleshooting ● ● Air in cooling system: Bleed the cooling system or ask a Yamaha dealer to inspect. Leaking coolant: Ask a Yamaha dealer to inspect. Snowmobile does not move ● ● ● Malfunctioning V-belt clutch: Ask a Yamaha dealer to inspect. Drive track does not move: Foreign object is caught in the drive track, or slide runners have melted to the slide metal due to lack of lubrication.
U8HK13E0.book Page 85 Monday, May 9, 2011 4:06 PM Storage ESU12433 Long-term storage requires some preventive procedures to guard against deterioration. make sure that it does not leave any marks. If the windshield is scratched, use a quality plastic polishing compound after washing. Cleaning Thoroughly clean the snowmobile, inside and out, to remove the corrosive salts and acids that can accumulate. Use Yamaha Mud, Grease, and Engine Cleaner, or an equivalent product, to loosen mud, grease, and grime.
U8HK13E0.book Page 86 Monday, May 9, 2011 4:06 PM Storage Surface protection Apply a coat of wax to painted surfaces. Apply suitable protectants to the exterior of the engine, drive track, and to other metal, plastic, and rubber parts. Battery Remove the battery from the snowmobile. Store it in a cool, dry place that is above 0 °C (32 °F), but less than 30 °C (90 °F). Check the condition of the battery once a month, and charge it as necessary. NOTICE: Always keep the battery charged.
U8HK13E0.book Page 87 Monday, May 9, 2011 4:06 PM Specifications ESU1246C Dimensions: Overall length: FX10 2815 mm (110.8 in) FX10M53S 3405 mm (134.1 in) FX10M62S 3405 mm (134.1 in) FX10RTRS 2815 mm (110.8 in) FX10XT 3055 mm (120.3 in) Overall width: FX10 1180 mm (46.5 in) FX10M53S 1250 mm (49.2 in) FX10M62S 1250 mm (49.2 in) FX10RTRS 1180 mm (46.5 in) FX10XT 1180 mm (46.5 in) Overall height: FX10 1160 mm (45.7 in) FX10M53S 1195 mm (47.0 in) FX10M62S 1195 mm (47.0 in) FX10RTRS 1140 mm (44.
U8HK13E0.book Page 88 Monday, May 9, 2011 4:06 PM Specifications Transmission: Clutch type: Automatic centrifugal engagement Overall reduction ratio: FX10 7.06–1.86 : 1 FX10M53S 8.44–2.22 : 1 FX10M62S 8.44–2.22 : 1 FX10RTRS 7.06–1.86 : 1 FX10XT 7.06–1.86 : 1 Sheave distance: 267.0–270.0 mm (10.51–10.63 in) Sheave offset: 13.5–16.5 mm (0.53–0.65 in) Engagement speed (Subject to change according to elevation settings.
U8HK13E0.book Page 89 Monday, May 9, 2011 4:06 PM Consumer information ESU12481 Identification number records Record the frame serial number, engine serial number (Primary ID), and key identification number in the spaces provided for assistance when ordering spare parts from a Yamaha dealer. Also, record and keep the ID numbers in a separate place in case the snowmobile is stolen. Frame serial number 1.
U8HK13E0.book Page 90 Monday, May 9, 2011 4:06 PM Consumer information ESU13461 Vehicle Emission Control Information label 1 1. Vehicle Emission Control Information label The Vehicle Emission Control Information label is affixed at the location in the illustration. This label shows specifications related to exhaust emissions as required by federal law, state law and Environment Canada.
U8HK13E0.book Page 91 Monday, May 9, 2011 4:06 PM Consumer information ESU12500 YAMAHA MOTOR CORPORATION, U.S.A. SNOWMOBILE LIMITED WARRANTY Yamaha Motor Corporation, U.S.A. hereby warrants that new Yamaha snowmobiles purchased from an authorized Yamaha snowmobile dealer in the continental United States will be free from defects in material and workmanship for the period of time stated herein, subject to certain stated limitations. WARRANTY PERIOD: 1.
U8HK13E0.book Page 92 Monday, May 9, 2011 4:06 PM Consumer information YAMAHA MOTOR CORPORATION, U.S.A. MAKES NO OTHER WARRANTY OF ANY KIND, EXPRESSED OR IMPLIED. ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE WHICH EXCEED THE OBLIGATIONS AND TIME LIMITS STATED IN THIS WARRANTY ARE HEREBY DISCLAIMED BY YAMAHA MOTOR CORPORATION, U.S.A. AND EXCLUDED FROM THIS WARRANTY.
U8HK13E0.book Page 93 Monday, May 9, 2011 4:06 PM Consumer information Q. What responsibility does my dealer have under this warranty? A. Each Yamaha snowmobile dealer is expected to: 1. Completely set up every new machine before sale. 2. Explain the operation, maintenance, and warranty requirements to your satisfaction at the time of sale, and upon your request at any later date. 3. In addition, each Yamaha snowmobile dealer is held responsible for his setup, service and warranty repair work. Q.
U8HK13E0.book Page 94 Monday, May 9, 2011 4:06 PM Consumer information ESU12511 YAMAHA EXTENDED SERVICE (Y.E.S.
U8HK13E0.book Page 1 Monday, May 9, 2011 4:06 PM Index A Air filter, checking..................................... 56 Auxiliary DC jack (FX10M53S/FX10M62S) ...................... 16 B Battery...................................................... 79 Brake and parking brake .......................... 69 Brake lever ............................................... 17 Break-in....................................................
U8HK13E0.book Page 2 Monday, May 9, 2011 4:06 PM Index Storage..................................................... 85 Storage pouch.......................................... 19 Strap (FX10M53S/FX10M62S) ................ 45 Suspension .............................................. 22 T Throttle lever ............................................ 10 Throttle lever free play, adjusting ............. 55 Throttle override system (T.O.R.S.) ......... 10 Throttle override system (T.O.R.S.), checking..............
U8HK13E0.book Page 1 Monday, May 9, 2011 4:06 PM ESU14240 For your best ownership experience, think Genuine Yamaha! Genuine Yamaha Parts – Genuine Yamaha replacement parts are the exact same parts as the ones originally equipped on your vehicle, providing you with the performance and durability you have come to expect.
ESU12520 PRINTED IN JAPAN 2011.05-0.
