OWNER’S MANUAL FJR13AEV(C) LIT-11626-19-87 2D2-28199-1A
U2D21AE0.
U2D21AE0.book Page 1 Monday, June 26, 2006 2:18 PM INTRODUCTION EAU10080 Congratulations on your purchase of the Yamaha FJR13AEV(C). This model is the result of Yamaha’s vast experience in the production of fine sporting, touring, and pacesetting racing machines. It represents the high degree of craftsmanship and reliability that have made Yamaha a leader in these fields. This manual will give you an understanding of the operation, inspection, and basic maintenance of this motorcycle.
U2D21AE0.book Page 1 Monday, June 26, 2006 2:18 PM IMPORTANT MANUAL INFORMATION EAU10131 Particularly important information is distinguished in this manual by the following notations: The Safety Alert Symbol means ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED! WARNING Failure to follow WARNING instructions could result in severe injury or death to the motorcycle operator, a bystander or a person inspecting or repairing the motorcycle.
U2D21AE0.book Page 2 Monday, June 26, 2006 2:18 PM IMPORTANT MANUAL INFORMATION AND UNTIL YOU HAVE BEEN TRAINED IN SAFE AND PROPER RIDING TECHNIQUES. REGULAR INSPECTIONS AND CAREFUL MAINTENANCE, ALONG WITH GOOD RIDING SKILLS, WILL ENSURE THAT YOU SAFELY ENJOY THE CAPABILITIES AND THE RELIABILITY OF THIS MOTORCYCLE. *Product and specifications are subject to change without notice.
U2D21AE0.book Page 3 Monday, June 26, 2006 2:18 PM IMPORTANT MANUAL INFORMATION EAU10192 AFFIX DEALER LABEL HERE FJR13AEV(C) OWNER’S MANUAL ©2006 by Yamaha Motor Corporation, U.S.A. 1st edition, June 2006 All rights reserved. Any reprinting or unauthorized use without the written permission of Yamaha Motor Corporation, U.S.A. is expressly prohibited. Printed in Japan.
U2D21AE0.book Page 1 Monday, June 26, 2006 2:18 PM TABLE OF CONTENTS SAFETY INFORMATION ..................1-1 Location of important labels ...........1-5 DESCRIPTION ..................................2-1 Left view ..........................................2-1 Right view ........................................2-2 Controls and instruments ................2-3 INSTRUMENT AND CONTROL FUNCTIONS .......................................3-1 YCC-S system ................................
U2D21AE0.book Page 2 Monday, June 26, 2006 2:18 PM TABLE OF CONTENTS Lubricating the swingarm pivots ...6-26 Lubricating the rear suspension ...6-27 Checking the front fork .................6-27 Checking the steering ...................6-28 Checking the wheel bearings .......6-28 Battery ..........................................6-29 Replacing the fuses ......................6-30 Headlight bulb ...............................6-31 Front turn signal light ....................
U2D21AE0.book Page 1 Monday, June 26, 2006 2:18 PM SAFETY INFORMATION EAU10281 MOTORCYCLES ARE SINGLE TRACK VEHICLES. THEIR SAFE USE AND OPERATION ARE DEPENDENT UPON THE USE OF PROPER RIDING TECHNIQUES AS WELL AS THE EXPERTISE OF THE OPERATOR. EVERY OPERATOR SHOULD KNOW THE FOLLOWING REQUIREMENTS BEFORE RIDING THIS MOTORCYCLE. HE OR SHE SHOULD: ● OBTAIN THOROUGH INSTRUCTIONS FROM A COMPETENT SOURCE ON ALL ASPECTS OF MOTORCYCLE OPERATION.
U2D21AE0.book Page 2 Monday, June 26, 2006 2:18 PM SAFETY INFORMATION 1 ● ● due to EXCESSIVE SPEED or undercornering (insufficient lean angle for the speed). • Always obey the speed limit and never travel faster than warranted by road and traffic conditions. • Always signal before turning or changing lanes. Make sure that other motorists can see you. The posture of the operator and passenger is important for proper control.
U2D21AE0.book Page 3 Monday, June 26, 2006 2:18 PM SAFETY INFORMATION Loading The total weight of the operator, passenger, accessories and cargo must not exceed the maximum load limit. Maximum load: 207 kg (456 lb) (CAL) 208 kg (459 lb) (U49) When loading within this weight limit, keep the following in mind: ● Cargo and accessory weight should be kept as low and close to the motorcycle as possible.
U2D21AE0.book Page 4 Monday, June 26, 2006 2:18 PM SAFETY INFORMATION 1 ● tor and may limit control ability, therefore, such accessories are not recommended. Use caution when adding electrical accessories. If electrical accessories exceed the capacity of the motorcycle’s electrical system, an electric failure could result, which could cause a dangerous loss of lights or engine power. Gasoline and exhaust gas ● GASOLINE IS HIGHLY FLAMMABLE: • Always turn the engine off when refueling.
U2D21AE0.book Page 5 Monday, June 26, 2006 2:18 PM SAFETY INFORMATION EAU10381 Location of important labels Please read the following important labels carefully before operating this vehicle.
U2D21AE0.book Page 6 Monday, June 26, 2006 2:18 PM SAFETY INFORMATION 1 3 California only 1 California only PRESS.
U2D21AE0.book Page 7 Monday, June 26, 2006 2:18 PM SAFETY INFORMATION 1 5 8 6 9 7 CAUTION Cleaning with alkaline or acid cleaner, gasoline or solvent will damage windshield. Use neutral detergent. 270 kPa, {2.70 kgf/cm 2 }, 39psi 290 kPa, {2.90 kgf/cm 2 }, 42psi 270 kPa, {2.70 kgf/cm 2 }, 39psi 290 kPa, {2.
U2D21AE0.book Page 1 Monday, June 26, 2006 2:18 PM DESCRIPTION EAU10410 Left view 2 1. 2. 3. 4. 5. 6. 7. 8. 9. YCC-S clutch fluid reservoir (page 6-23) 10.Shock absorber assembly spring preload adjusting lever (page 3-24) 11.Air filter element (page 6-17) 12.Shift pedal (page 3-12) 13.Engine oil filler cap (page 6-11) 14.Engine oil filter cartridge (page 6-11) 15.
U2D21AE0.book Page 2 Monday, June 26, 2006 2:18 PM DESCRIPTION EAU10420 Right view 2 1. 2. 3. 4. 5. 6. 7. 8. 9. Shock absorber assembly rebound damping force adjusting knob (page 3-24) 10.
U2D21AE0.book Page 3 Monday, June 26, 2006 2:18 PM DESCRIPTION EAU10430 Controls and instruments 2 1. 2. 3. 4. 5. 6. 7. 8. 9. Throttle grip (page 6-17) 10.Main switch/steering lock (page 3-1) 11.Headlight beam adjusting knob (page 3-21) 12.Grip warmer adjusting knob (page 3-26) 13.
U2D21AE0.book Page 1 Monday, June 26, 2006 2:18 PM INSTRUMENT AND CONTROL FUNCTIONS EAU40472 YCC-S system This vehicle features the YCC-S (Yamaha Chip Controlled-Shift) system. The basic function of this system allows the rider to shift gears without the use of a clutch lever. Furthermore, a shift lever is equipped on the handlebar, allowing the rider to choose to shift gears either with the shift pedal or by hand.
U2D21AE0.book Page 2 Monday, June 26, 2006 2:18 PM INSTRUMENT AND CONTROL FUNCTIONS EAU10660 OFF All electrical systems are off. The key can be removed. To unlock the steering EAU11003 Indicator and warning lights EAU10690 3 LOCK The steering is locked, and all electrical systems are off. The key can be removed. To lock the steering 1. Push. 2. Turn. Push the key into the main switch, and then turn it to “OFF” while still pushing it. EWA10060 WARNING 1. Push. 2. Turn. 1.
U2D21AE0.book Page 3 Monday, June 26, 2006 2:18 PM INSTRUMENT AND CONTROL FUNCTIONS EAU11060 Neutral indicator light “ ” This indicator light comes on when the transmission is in the neutral position. EAU11080 High beam indicator light “ ” This indicator light comes on when the high beam of the headlight is switched on.
U2D21AE0.book Page 4 Monday, June 26, 2006 2:18 PM INSTRUMENT AND CONTROL FUNCTIONS 3 NOTE: In order to be able to move the vehicle after it has stopped, if shifting is impossible using the hand shift lever and shift pedal, proceed as follows: Place the vehicle on the centerstand, then while rotating the rear wheel, push the shift pedal rod and pivot forward until the transmission is in the neutral position. few seconds, then go off, have a Yamaha dealer check the electrical circuits.
U2D21AE0.book Page 5 Monday, June 26, 2006 2:18 PM INSTRUMENT AND CONTROL FUNCTIONS EAU11601 Speedometer EAU11872 Tachometer EAU40850 Multi-function display 3 1. Tachometer 2. Speedometer 3. Multi-function display The speedometer shows the riding speed. When the key is turned to “ON”, the speedometer needle will sweep once across the speed range and then return to zero in order to test the electrical circuit. 1. Tachometer 2.
U2D21AE0.book Page 6 Monday, June 26, 2006 2:18 PM INSTRUMENT AND CONTROL FUNCTIONS ● ● ● ● ● 3 ● ● ● a fuel reserve tripmeter (which shows the distance traveled on the fuel reserve) a clock a fuel meter a coolant temperature meter a transmission gear display an ambient temperature display a fuel consumption display (instantaneous and average consumption functions) a self-diagnosis device NOTE: Be sure to turn the key to “ON” before using the “SELECT” and “RESET” buttons.
U2D21AE0.book Page 7 Monday, June 26, 2006 2:18 PM INSTRUMENT AND CONTROL FUNCTIONS Clock Fuel meter will start flashing. If this occurs, have a Yamaha dealer check the electrical circuit. Coolant temperature meter 3 1. Clock 2. “SELECT” button 3. “RESET” button To set the clock: 1. Push the “SELECT” button and “RESET” button together for at least two seconds. 2. When the hour digits start flashing, push the “RESET” button to set the hours. 3.
U2D21AE0.book Page 8 Monday, June 26, 2006 2:18 PM INSTRUMENT AND CONTROL FUNCTIONS ECA10020 CAUTION: Do not operate the engine if it is overheated. Ambient temperature, instantaneous fuel consumption and average fuel consumption modes Ambient temperature mode Transmission gear display 3 1. Ambient temperature 1. Ambient temperature/instantaneous fuel consumption/average fuel consumption 2. “SELECT” button 3. “RESET” button 1. Transmission gear display 2.
U2D21AE0.book Page 9 Monday, June 26, 2006 2:18 PM INSTRUMENT AND CONTROL FUNCTIONS 20 km/h (12.5 mi/h)] or when stopped at traffic signals, railroad crossings, etc. Average fuel consumption mode Instantaneous fuel consumption mode ● After resetting the average fuel consumption display, “_ _._” will be shown for that display until the vehicle has traveled 1 km (0.6 mi). ECA15472 CAUTION: If there is a malfunction, “– –.–” will be displayed. Have a Yamaha dealer check the vehicle. 1.
U2D21AE0.book Page 10 Monday, June 26, 2006 2:18 PM INSTRUMENT AND CONTROL FUNCTIONS If the multi-function display indicates such an error code, note the code number, and then have a Yamaha dealer check the vehicle. EAU12345 Handlebar switches Right Left ECA11790 CAUTION: 3 If the multi-function display indicates an error code, the vehicle should be checked as soon as possible in order to avoid engine damage. 1. 2. 3. 4. 5.
U2D21AE0.book Page 11 Monday, June 26, 2006 2:18 PM INSTRUMENT AND CONTROL FUNCTIONS EAU12493 EAU12660 Windshield position adjusting switch “ ” To move the windshield up, push this switch in direction (a). To move the windshield down, push the switch in direction (b). Engine stop switch “ / ” Set this switch to “ ” before starting the engine. Set this switch to “ ” to stop the engine in case of an emergency, such as when the vehicle overturns or when the throttle cable is stuck.
U2D21AE0.book Page 12 Monday, June 26, 2006 2:18 PM INSTRUMENT AND CONTROL FUNCTIONS EAU40492 3 NOTE: ● The shift pedal can be used to shift gears whether the hand shift lever is enabled or not. ● When the main switch is turned to “OFF”, the hand shifting mode will automatically be disabled. Press and release this switch after starting the engine to enable hand shifting. Shift pedal 1. Shift pedal 2. Bolt 3. Standard position 1.
U2D21AE0.book Page 13 Monday, June 26, 2006 2:18 PM INSTRUMENT AND CONTROL FUNCTIONS EAU40481 Hand shift lever “ ”/“ ” EAU26822 Brake lever EAU39540 Brake pedal The brake lever is located at the right handlebar grip. To apply the front brake, pull the lever toward the handlebar grip. 3 1. Hand shift lever “ ” 2. Hand shift lever “ ” 3. Hand shift control switch The hand shift lever must be enabled by pressing the hand shift control switch prior to shifting gears.
U2D21AE0.book Page 14 Monday, June 26, 2006 2:18 PM INSTRUMENT AND CONTROL FUNCTIONS EAU39530 ABS 3 The Yamaha ABS (Anti-lock Brake System) features a dual electronic control system, which acts on the front and rear brakes independently. The ABS is monitored by an ECU (Electronic Control Unit), which will have recourse to manual braking if a malfunction occurs. ● This ABS has a test mode which allows the owner to experience the pulsating at the brake lever or brake pedal when the ABS is operating.
U2D21AE0.book Page 15 Monday, June 26, 2006 2:18 PM INSTRUMENT AND CONTROL FUNCTIONS EAU13220 NOTE: The fuel tank cap cannot be closed unless the key is in the lock. In addition, the key cannot be removed if the cap is not properly closed and locked. Fuel ECA10070 CAUTION: Immediately wipe off spilled fuel with a clean, dry, soft cloth, since fuel may deteriorate painted surfaces or plastic parts. EWA11090 WARNING EAU13300 Make sure that the fuel tank cap is properly closed before riding. 1.
U2D21AE0.book Page 16 Monday, June 26, 2006 2:18 PM INSTRUMENT AND CONTROL FUNCTIONS 3 knocking (or pinging) occurs, use a gasoline of a different brand or premium unleaded fuel. Use of unleaded fuel will extend spark plug life and reduce maintenance costs. Gasohol There are two types of gasohol: gasohol containing ethanol and that containing methanol. Gasohol containing ethanol can be used if the ethanol content does not exceed 10%.
U2D21AE0.book Page 17 Monday, June 26, 2006 2:18 PM INSTRUMENT AND CONTROL FUNCTIONS 2. Install the passenger seat. NOTE: ● Make sure that the seats are properly secured before riding. ● The rider seat height can be adjusted to change the riding position. (See page 3-18.) 3 1. Projection 2. Seat holder 2. Remove the key. Rider seat To remove the rider seat 1. Remove the passenger seat. 2.
U2D21AE0.book Page 18 Monday, June 26, 2006 2:18 PM INSTRUMENT AND CONTROL FUNCTIONS EAU39632 Adjusting the rider seat height The rider seat height can be adjusted to one of two positions to suit the rider’s preference. The rider seat height was adjusted to the lower position at delivery. 3 1. Rider seat height position adjuster 3. Move the rider seat holder cover to the lower position as shown. 1. Rider seat height position adjuster 2. “H” mark 3. Match mark 5.
U2D21AE0.book Page 19 Monday, June 26, 2006 2:18 PM INSTRUMENT AND CONTROL FUNCTIONS 6. Align the projection on the bottom of the rider seat with the “L” position slot, and then push the rear of the seat down to lock it in place as shown. 6. Align the projection on the bottom of the rider seat with the “H” position slot, and then push the rear of the seat down to lock it in place as shown. 3 1. Rider seat height position adjuster 2. “L” mark 3. Match mark 1. “H” position slot 5.
U2D21AE0.book Page 20 Monday, June 26, 2006 2:18 PM INSTRUMENT AND CONTROL FUNCTIONS EAU14461 Storage compartment EAU39480 CAUTION: The accessory box is located beside the meter panel. Do not place heat-sensitive items in the accessory box. The accessory box gets extremely hot especially when the engine is running or is hot. To open the accessory box 1. Insert the key into the main switch, and then turn it to “ON”. 2. Push the accessory box button, and then open the accessory box lid. 3 1.
U2D21AE0.book Page 21 Monday, June 26, 2006 2:18 PM INSTRUMENT AND CONTROL FUNCTIONS EAU39610 Adjusting the headlight beams The headlight adjusting knobs are used to raise or lower the height of the headlight beams. It may be necessary to adjust the headlight beams to increase visibility and help prevent blinding oncoming drivers when carrying more or less load than usual. Obey local laws and regulations when adjusting the headlights. To raise the headlight beams, turn the knobs in direction (a).
U2D21AE0.book Page 22 Monday, June 26, 2006 2:18 PM INSTRUMENT AND CONTROL FUNCTIONS EAU39671 Rear view mirrors The rear view mirrors of this vehicle can be folded forward or backward for parking in narrow spaces. Fold the mirrors back to their original position before riding. 3 1. Quick fastener screw 1. Quick fastener screw 2. Pull the cowling to the open position, and then install the quick fastener screws. 2. Push the cowling to the closed position, and then install the quick fastener screws. 1.
U2D21AE0.book Page 23 Monday, June 26, 2006 2:18 PM INSTRUMENT AND CONTROL FUNCTIONS EAU14731 Adjusting the front fork This front fork is equipped with spring preload adjusting bolts, rebound damping force adjusting knobs and compression damping force adjusting screws. EWA10180 WARNING load and thereby soften the suspension, turn the adjusting bolt on each fork leg in direction (b). NOTE: Align the appropriate groove on the adjusting mechanism with the top of the front fork cap bolt.
U2D21AE0.book Page 24 Monday, June 26, 2006 2:18 PM INSTRUMENT AND CONTROL FUNCTIONS Compression damping force ECA10100 CAUTION: Never attempt to turn an adjusting mechanism beyond the maximum or minimum settings. 3 1. Compression damping force adjusting screw To increase the compression damping force and thereby harden the compression damping, turn the adjusting screw on each fork leg in direction (a).
U2D21AE0.book Page 25 Monday, June 26, 2006 2:18 PM INSTRUMENT AND CONTROL FUNCTIONS For riding solo, move the spring preload adjusting lever in direction (b). For riding with a passenger, move the spring preload adjusting lever in direction (a). Rebound damping force Rebound damping setting: Minimum (soft): 20 click(s) in direction (b)* Standard: 12 click(s) in direction (b)* Maximum (hard): 3 click(s) in direction (b)* * With the adjusting knob fully turned in direction (a) EWA10220 WARNING 1.
U2D21AE0.book Page 26 Monday, June 26, 2006 2:18 PM INSTRUMENT AND CONTROL FUNCTIONS EAU40501 Grip warmer adjusting knob This vehicle is equipped with grip warmers, which can only be used when the engine is running. Use the grip warmer adjusting knob, located near the accessory box, to adjust the grip warmer temperature. 3 EAU15301 NOTE: When the vehicle is stopped or traveling at extremely low speeds (e.g., in traffic jams), the grip warmer temperature is lower than when traveling at higher speeds.
U2D21AE0.book Page 27 Monday, June 26, 2006 2:18 PM INSTRUMENT AND CONTROL FUNCTIONS below and have a Yamaha dealer repair it if it does not function properly. EAU40521 Ignition circuit cut-off system The ignition circuit cut-off system (comprising the sidestand switch and brake light switches) has the following functions. ● It prevents starting when the sidestand is up, but neither brake is applied. ● It prevents starting when either brake is applied, but the sidestand is still down.
U2D21AE0.book Page 28 Monday, June 26, 2006 2:18 PM INSTRUMENT AND CONTROL FUNCTIONS 3 With the engine turned off: 1. Move the sidestand down. 2. Make sure that the engine stop switch is turned on. 3. Turn the key on. 4. Shift the transmission into the neutral position. 5. Keep the front or rear brake applied. 6. Push the start switch. Does the engine start? YES NOTE: This check is most reliable if performed with a warmed-up engine. The neutral, the brake switch or the YCC-S system may be defective.
U2D21AE0.book Page 29 Monday, June 26, 2006 2:18 PM INSTRUMENT AND CONTROL FUNCTIONS EAU39651 EWA14360 Auxiliary DC jack WARNING This vehicle is equipped with an auxiliary DC jack in the accessory box. A 12-V accessory connected to the auxiliary jack can be used when the key is in the “ON” position and should only be used when the engine is running. To prevent electrical shock or shortcircuiting, make sure that the cap is installed when the auxiliary DC jack is not being used.
U2D21AE0.book Page 1 Monday, June 26, 2006 2:18 PM PRE-OPERATION CHECKS EAU15591 The condition of a vehicle is the owner’s responsibility. Vital components can start to deteriorate quickly and unexpectedly, even if the vehicle remains unused (for example, as a result of exposure to the elements). Any damage, fluid leakage or loss of tire air pressure could have serious consequences.
U2D21AE0.book Page 2 Monday, June 26, 2006 2:18 PM PRE-OPERATION CHECKS EAU15603 Pre-operation check list ITEM CHECKS PAGE Fuel • Check fuel level in fuel tank. • Refuel if necessary. • Check fuel line for leakage. 3-15 Engine oil • Check oil level in engine. • If necessary, add recommended oil to specified level. • Check vehicle for oil leakage. 6-11 Final gear oil • Check vehicle for oil leakage. 6-14 Coolant • Check coolant level in reservoir.
U2D21AE0.book Page 3 Monday, June 26, 2006 2:18 PM PRE-OPERATION CHECKS ITEM CHECKS PAGE Throttle grip • Make sure that operation is smooth. • Check cable free play. • If necessary, have Yamaha dealer adjust cable free play and lubricate cable and grip housing. 6-17, 6-25 Control cables • Make sure that operation is smooth. • Lubricate if necessary. Wheels and tires • • • • Brake and shift pedals • Make sure that operation is smooth. • Lubricate pedal pivoting points if necessary.
U2D21AE0.book Page 1 Monday, June 26, 2006 2:18 PM OPERATION AND IMPORTANT RIDING POINTS EAU15950 EWA10270 WARNING ● ● ● Become thoroughly familiar with all operating controls and their functions before riding. Consult a Yamaha dealer regarding any control or function that you do not thoroughly understand. Never start the engine or operate it in a closed area for any length of time. Exhaust fumes are poisonous, and inhaling them can cause loss of consciousness and death within a short time.
U2D21AE0.book Page 2 Monday, June 26, 2006 2:18 PM OPERATION AND IMPORTANT RIDING POINTS should be as short as possible to preserve the battery. Do not crank the engine more than 10 seconds on any one attempt. EAU40572 Shifting ECA11130 CAUTION: For maximum engine life, always warm the engine up before starting off. Never accelerate hard when the engine is cold! 5 NOTE: The engine is warm when it quickly responds to the throttle.
U2D21AE0.book Page 3 Monday, June 26, 2006 2:18 PM OPERATION AND IMPORTANT RIDING POINTS ● Always return the throttle to the closed position while changing gears to avoid damaging the engine, transmission, and drive train, which are not designed to withstand the shock of forced shifting. NOTE: ● When shifting from neutral to first gear, the engine speed must be lower than approximately 1300 r/min and the sidestand must be up. ● Shifting up is impossible if the engine speed is too low.
U2D21AE0.book Page 4 Monday, June 26, 2006 2:18 PM OPERATION AND IMPORTANT RIDING POINTS EAU16841 5 ECA10331 EAU40581 Engine break-in CAUTION: Parking There is never a more important period in the life of your engine than the period between 0 and 1600 km (1000 mi). For this reason, you should read the following material carefully. Since the engine is brand new, do not put an excessive load on it for the first 1600 km (1000 mi).
U2D21AE0.book Page 5 Monday, June 26, 2006 2:18 PM OPERATION AND IMPORTANT RIDING POINTS ● Do not park on a slope or on soft ground, otherwise the vehicle may overturn. ECA10380 CAUTION: Never park in an area where there are fire hazards such as grass or other flammable materials.
U2D21AE0.book Page 1 Monday, June 26, 2006 2:18 PM PERIODIC MAINTENANCE AND MINOR REPAIR EAU17231 EAU17301 PERIODIC MAINTENANCE Safety is an obligation of the owner. Periodic inspection, adjustment and lubrication will keep your vehicle in the safest and most efficient condition possible. The most important points of motorcycle inspection, adjustment, and lubrication are explained on the following pages.
U2D21AE0.book Page 2 Monday, June 26, 2006 2:18 PM PERIODIC MAINTENANCE AND MINOR REPAIR EWA10340 WARNING Modifications not approved by Yamaha may cause loss of performance, excessive emissions, and render the vehicle unsafe for use. Consult a Yamaha dealer before attempting any changes.
U2D21AE0.book Page 3 Monday, June 26, 2006 2:18 PM PERIODIC MAINTENANCE AND MINOR REPAIR EAU17600 Periodic maintenance chart for the emission control system INITIAL No. ITEM ROUTINE 600 mi (1000 km) or 1 month ODOMETER READINGS 4000 mi (7000 km) or 6 months 8000 mi 12000 mi 16000 mi 20000 mi (13000 km) (19000 km) (25000 km) (31000 km) or or or or 12 months 18 months 24 months 30 months Fuel line • Check fuel hoses for cracks or damage. • Replace if necessary.
U2D21AE0.book Page 4 Monday, June 26, 2006 2:18 PM PERIODIC MAINTENANCE AND MINOR REPAIR EAU32183 General maintenance and lubrication chart INITIAL No. ITEM ROUTINE 600 mi (1000 km) or 1 month ODOMETER READINGS 4000 mi (7000 km) or 6 months 8000 mi 12000 mi 16000 mi 20000 mi (13000 km) (19000 km) (25000 km) (31000 km) or or or or 12 months 18 months 24 months 30 months 1 * Air filter element • Clean with compressed air. • Replace if necessary.
U2D21AE0.book Page 5 Monday, June 26, 2006 2:18 PM PERIODIC MAINTENANCE AND MINOR REPAIR INITIAL No. ITEM ROUTINE Swingarm pivot bearings • Check bearing assemblies for looseness. • Moderately repack with lithiumsoap-based grease. 10 * Steering bearings • Check bearing assemblies for looseness. • Moderately repack with lithiumsoap-based grease every 16000 mi (25000 km) or 24 months.
U2D21AE0.book Page 6 Monday, June 26, 2006 2:18 PM PERIODIC MAINTENANCE AND MINOR REPAIR INITIAL No. ITEM ROUTINE 600 mi (1000 km) or 1 month 18 * Rear suspension link pivots • Apply lithium-soap-based grease lightly. 19 Engine oil • Change (warm engine before draining). √ 20 * Engine oil filter cartridge • Replace.
U2D21AE0.book Page 7 Monday, June 26, 2006 2:18 PM PERIODIC MAINTENANCE AND MINOR REPAIR INITIAL No. ITEM 26 * Lights, signals and switches ROUTINE • Check operation. • Adjust headlight beam.
U2D21AE0.book Page 8 Monday, June 26, 2006 2:18 PM PERIODIC MAINTENANCE AND MINOR REPAIR EAU18771 Removing and installing panels The panels shown need to be removed to perform some of the maintenance jobs described in this chapter. Refer to this section each time a panel needs to be removed and installed. 1. Panel B 1. Panel A 2. Bolt 3. Quick fastener To install the panel Place the panel in the original position, and then install the bolts and the quick fastener. 1. Panel A EAU39591 Panel B 1.
U2D21AE0.book Page 9 Monday, June 26, 2006 2:18 PM PERIODIC MAINTENANCE AND MINOR REPAIR EAU39601 Panel C To remove the panel 1. Remove the seats. (See page 3-16.) 2. Remove the bolt and the quick fastener screws, and then take the panel off. 1. Panel B 2. Bolt 3. Quick fastener screw 6 2. Install the seats. To install the panel 1. Place the panel in the original position, and then install the bolts and the quick fastener screws. 1. Panel C 2. Bolt 3. Quick fastener screw To install the panel 1.
U2D21AE0.book Page 10 Monday, June 26, 2006 2:18 PM PERIODIC MAINTENANCE AND MINOR REPAIR EAU19642 Checking the spark plugs The spark plugs are important engine components, which should be checked periodically, preferably by a Yamaha dealer. Since heat and deposits will cause any spark plug to slowly erode, they should be removed and checked in accordance with the periodic maintenance and lubrication chart. In addition, the condition of the spark plugs can reveal the condition of the engine.
U2D21AE0.book Page 11 Monday, June 26, 2006 2:18 PM PERIODIC MAINTENANCE AND MINOR REPAIR EAU19681 Canister (for California only) EAU19881 Engine oil and oil filter cartridge The engine oil level should be checked before each ride. In addition, the oil must be changed and the oil filter cartridge replaced at the intervals specified in the periodic maintenance and lubrication chart. 6 This model is equipped with a canister to prevent the discharging of fuel vapor into the atmosphere.
U2D21AE0.book Page 12 Monday, June 26, 2006 2:18 PM PERIODIC MAINTENANCE AND MINOR REPAIR 2. Place an oil pan under the engine to collect the used oil. 3. Remove the engine oil filler cap and drain bolt to drain the oil from the crankcase. 1. Oil filter cartridge 2. Oil filter wrench 1. Engine oil filler cap 2. Oil filter cartridge 3. Engine oil drain bolt NOTE: Skip steps 4–6 if the oil filter cartridge is not being replaced. 1. O-ring NOTE: An oil filter wrench is available at a Yamaha dealer. 5.
U2D21AE0.book Page 13 Monday, June 26, 2006 2:18 PM PERIODIC MAINTENANCE AND MINOR REPAIR ECA11620 Tightening torque: Oil filter cartridge: 17 Nm (1.7 m·kgf, 12 ft·lbf) CAUTION: ● 7. Install the engine oil drain bolt, and then tighten it to the specified torque. NOTE: Check the washer for damage and replace it if necessary. Tightening torque: Engine oil drain bolt: 43 Nm (4.3 m·kgf, 31 ft·lbf) 6 8. Add the specified amount of the recommended engine oil, and then install and tighten the oil filler cap.
U2D21AE0.book Page 14 Monday, June 26, 2006 2:18 PM PERIODIC MAINTENANCE AND MINOR REPAIR EAU20011 Final gear oil The final gear case must be checked for oil leakage before each ride. If any leakage is found, have a Yamaha dealer check and repair the vehicle. In addition, the final gear oil must be changed as follows at the intervals specified in the periodic maintenance and lubrication chart. 2. Remove the oil filler bolt, and then check the oil level in the final gear case.
U2D21AE0.book Page 15 Monday, June 26, 2006 2:18 PM PERIODIC MAINTENANCE AND MINOR REPAIR EAU20070 Tightening torque: Final gear oil filler bolt: 23 Nm (2.3 m·kgf, 17 ft·lbf) 6. Check the final gear case for oil leakage. If oil is leaking, check for the cause. Coolant The coolant level should be checked before each ride. In addition, the coolant must be changed at the intervals specified in the periodic maintenance and lubrication chart.
U2D21AE0.book Page 16 Monday, June 26, 2006 2:18 PM PERIODIC MAINTENANCE AND MINOR REPAIR ● 1. Coolant reservoir cap 4. Add coolant or distilled water to raise the coolant to the maximum level mark, install the coolant reservoir cap. Coolant reservoir capacity (up to the maximum level mark): 0.25 L (0.26 US qt) (0.22 Imp.qt) ECA10470 CAUTION: ● ● If coolant is not available, use distilled water or soft tap water instead. Do not use hard water or salt water since it is harmful to the engine.
U2D21AE0.book Page 17 Monday, June 26, 2006 2:18 PM PERIODIC MAINTENANCE AND MINOR REPAIR EAU40370 Air filter element The air filter element must be cleaned and replaced at the intervals specified in the periodic maintenance and lubrication chart. Have a Yamaha dealer clean and replace the air filter element. EAU21381 Checking the throttle cable free play 1. Throttle cable free play 6 The throttle cable free play should measure 3.0–5.0 mm (0.12–0.20 in) at the throttle grip.
U2D21AE0.book Page 18 Monday, June 26, 2006 2:18 PM PERIODIC MAINTENANCE AND MINOR REPAIR EAU21750 Tires To maximize the performance, durability, and safe operation of your motorcycle, note the following points regarding the specified tires. Tire air pressure The tire air pressure should be checked and, if necessary, adjusted before each ride. EWA10500 WARNING ● ● The tire air pressure must be checked and adjusted on cold tires (i.e., when the temperature of the tires equals the ambient temperature).
U2D21AE0.book Page 19 Monday, June 26, 2006 2:18 PM PERIODIC MAINTENANCE AND MINOR REPAIR Tire inspection EWA10580 WARNING ● ● 1. Tire sidewall 2. Tire wear indicator 3. Tire tread depth 6 Always check the tires before operating the motorcycle. If a tire tread shows crosswise lines (minimum tread depth), if the tire has a nail or glass fragments in it, or if the sidewall is cracked, contact a Yamaha dealer immediately and have the tire replaced. It is dangerous to ride with a worn-out tire.
U2D21AE0.book Page 20 Monday, June 26, 2006 2:18 PM PERIODIC MAINTENANCE AND MINOR REPAIR Front tire: Size: 120/70 ZR17M/C (58W) Manufacturer/model: METZELER/Roadtec Z6G BRIDGESTONE/BT020F Rear tire: Size: 180/55 ZR17M/C (73W) Manufacturer/model: METZELER/Roadtec Z6C BRIDGESTONE/BT020R FRONT and REAR: Tire air valve: TR412 Valve core: #9100 (original) ● ● “broken in”.
U2D21AE0.book Page 21 Monday, June 26, 2006 2:18 PM PERIODIC MAINTENANCE AND MINOR REPAIR EAU22011 Accessories and replacement parts any consequences caused by the use of items which have not been approved by Yamaha. EWA10621 WARNING 6 This vehicle is not designed to pull a trailer or to be attached to a sidecar.
U2D21AE0.book Page 22 Monday, June 26, 2006 2:18 PM PERIODIC MAINTENANCE AND MINOR REPAIR Adjusting the rear brake light switch Checking the front and rear brake pads indicator groove has almost disappeared, have a Yamaha dealer replace the brake pads as a set. The rear brake light switch, which is activated by the brake pedal, is properly adjusted when the brake light comes on just before braking takes effect. If necessary, have a Yamaha dealer adjust the brake light switch.
U2D21AE0.book Page 23 Monday, June 26, 2006 2:18 PM PERIODIC MAINTENANCE AND MINOR REPAIR EAU40591 Checking the brake and YCC-S clutch fluid levels ● YCC-S clutch Front brake 1. Minimum level mark 1. Minimum level mark 6 Rear brake 1. Minimum level mark Insufficient brake fluid may allow air to enter the brake or YCC-S clutch systems, possibly causing them to become ineffective. Before riding, check that the brake fluid is above the minimum level mark and replenish if necessary.
U2D21AE0.book Page 24 Monday, June 26, 2006 2:18 PM PERIODIC MAINTENANCE AND MINOR REPAIR ● ● ● Be sure to return the diaphragms to their original shape before reinstalling them. Be careful that water or dust does not enter the brake and YCC-S clutch fluid reservoirs when refilling. Water will significantly lower the boiling point of the fluid and may result in vapor lock, and dirt may clog the ABS hydraulic unit valves. Brake fluid may deteriorate painted surfaces or plastic parts.
U2D21AE0.book Page 25 Monday, June 26, 2006 2:18 PM PERIODIC MAINTENANCE AND MINOR REPAIR EAU23111 Checking and lubricating the throttle grip and cable EAU23131 Checking and lubricating the brake and shift pedals The operation of the throttle grip should be checked before each ride. In addition, the cable should be lubricated at the intervals specified in the periodic maintenance chart.
U2D21AE0.book Page 26 Monday, June 26, 2006 2:18 PM PERIODIC MAINTENANCE AND MINOR REPAIR EAU23152 EAU23211 EAUM1650 Checking and lubricating the brake lever Checking and lubricating the centerstand and sidestand Lubricating the swingarm pivots The operation of the brake lever should be checked before each ride, and the lever pivots should be lubricated if necessary.
U2D21AE0.book Page 27 Monday, June 26, 2006 2:18 PM PERIODIC MAINTENANCE AND MINOR REPAIR EAU23250 Lubricating the rear suspension EAU23271 Checking the front fork The condition and operation of the front fork must be checked as follows at the intervals specified in the periodic maintenance and lubrication chart. To check the condition EWA10750 WARNING Securely support the vehicle so that there is no danger of it falling over.
U2D21AE0.book Page 28 Monday, June 26, 2006 2:18 PM PERIODIC MAINTENANCE AND MINOR REPAIR EAU23280 EAU23290 Checking the steering Checking the wheel bearings Worn or loose steering bearings may cause danger. Therefore, the operation of the steering must be checked as follows at the intervals specified in the periodic maintenance and lubrication chart. 1. Place a stand under the engine to raise the front wheel off the ground.
U2D21AE0.book Page 29 Monday, June 26, 2006 2:18 PM PERIODIC MAINTENANCE AND MINOR REPAIR EAU39520 Battery battery tends to discharge more quickly if the vehicle is equipped with optional electrical accessories. ● KEEP THIS AND ALL BATTERIES OUT OF THE REACH OF CHILDREN. EWA10760 WARNING ● 1. Battery 2. Positive battery terminal 3. Negative battery terminal 6 The battery is located under panel A . (See page 6-8.
U2D21AE0.book Page 30 Monday, June 26, 2006 2:18 PM PERIODIC MAINTENANCE AND MINOR REPAIR charger will damage the battery. If you do not have access to a sealed-type (MF) battery charger, have a Yamaha dealer charge your battery. EAU23657 Replacing the fuses The main fuse, the fuse boxes and the ABS motor fuse are located under panel A. (See page 6-8.) 1. 2. 3. 4. Main fuse Fuse box ABS motor fuse ABS motor spare fuse 1. Fuse box 2. Right radiator fan fuse 3. Left radiator fan fuse 4. Hazard fuse 5.
U2D21AE0.book Page 31 Monday, June 26, 2006 2:18 PM PERIODIC MAINTENANCE AND MINOR REPAIR ECA10640 6 Specified fuses: Main fuse: 50.0 A Headlight fuse: 25.0 A Signaling system fuse: 15.0 A Ignition fuse: 10.0 A Radiator fan fuse: 15.0 A × 2 Backup fuse: 10.0 A Hazard fuse: 10.0 A Fuel injection system fuse: 15.0 A ABS control unit fuse: 10.0 A Auxiliary DC jack fuse: 3.0 A ABS motor fuse: 30.0 A YCC-S motor control fuse: 30.
U2D21AE0.book Page 32 Monday, June 26, 2006 2:18 PM PERIODIC MAINTENANCE AND MINOR REPAIR EAU39880 Front turn signal light If a front turn signal light does not come on, have a Yamaha dealer check its electrical circuit or replace the bulb. EAU27001 Replacing a rear turn signal light bulb or a tail/brake light bulb 6. Install the passenger seat. 1. Remove the passenger seat. (See page 3-16.) 2. Remove the socket (together with the bulb) by turning it counterclockwise. 6 1.
U2D21AE0.book Page 33 Monday, June 26, 2006 2:18 PM PERIODIC MAINTENANCE AND MINOR REPAIR EAU24310 Replacing the license plate light bulb 1. Remove the license plate light unit by removing the screws. 6 3. Remove the defective bulb by pulling it out. 4. Insert a new bulb into the socket. 5. Install the socket (together with the bulb) by pushing it in. 6. Install the license plate light unit by installing the screws. 1. Screw 2. License plate light unit 2.
U2D21AE0.book Page 34 Monday, June 26, 2006 2:18 PM PERIODIC MAINTENANCE AND MINOR REPAIR EAU25911 Troubleshooting charts Starting problems or poor engine performance EWA10840 WARNING Keep away open flames and do not smoke while checking or working on the fuel system. 1. Fuel There is enough fuel. Check the compression. There is no fuel. Supply fuel. There is compression. Check the ignition. There is no compression. Have a Yamaha dealer check the vehicle. Check the fuel level in the fuel tank.
U2D21AE0.book Page 35 Monday, June 26, 2006 2:18 PM PERIODIC MAINTENANCE AND MINOR REPAIR Engine overheating EWA10400 WARNING ● ● Do not remove the radiator cap when the engine and radiator are hot. Scalding hot fluid and steam may be blown out under pressure, which could cause serious injury. Be sure to wait until the engine has cooled.
U2D21AE0.book Page 1 Monday, June 26, 2006 2:18 PM MOTORCYCLE CARE AND STORAGE ucts onto seals, gaskets and wheel axles. Always rinse the dirt and degreaser off with water. EAU26060 Care While the open design of a motorcycle reveals the attractiveness of the technology, it also makes it more vulnerable. Rust and corrosion can develop even if high-quality components are used. A rusty exhaust pipe may go unnoticed on a car, however, it detracts from the overall appearance of a motorcycle.
U2D21AE0.book Page 2 Monday, June 26, 2006 2:18 PM MOTORCYCLE CARE AND STORAGE After normal use Remove dirt with warm water, a mild detergent, and a soft, clean sponge, and then rinse thoroughly with clean water. Use a toothbrush or bottlebrush for hard-to-reach areas. Stubborn dirt and insects will come off more easily if the area is covered with a wet cloth for a few minutes before cleaning.
U2D21AE0.book Page 3 Monday, June 26, 2006 2:18 PM MOTORCYCLE CARE AND STORAGE ● Avoid using abrasive polishing compounds as they will wear away the paint. NOTE: Consult a Yamaha dealer for advice on what products to use. EAU26241 Storage Short-term Always store your motorcycle in a cool, dry place and, if necessary, protect it against dust with a porous cover.
U2D21AE0.book Page 4 Monday, June 26, 2006 2:18 PM MOTORCYCLE CARE AND STORAGE 7 4. Lubricate all control cables and the pivoting points of all levers and pedals as well as of the sidestand/centerstand. 5. Check and, if necessary, correct the tire air pressure, and then lift the motorcycle so that both of its wheels are off the ground. Alternatively, turn the wheels a little every month in order to prevent the tires from becoming degraded in one spot. 6.
U2D21AE0.book Page 1 Monday, June 26, 2006 2:18 PM SPECIFICATIONS Dimensions: Overall length: 2230 mm (87.8 in) Overall width: 750 mm (29.5 in) Overall height: 1450 mm (57.1 in) Seat height: 800 mm (31.5 in) Wheelbase: 1545 mm (60.8 in) Ground clearance: 130 mm (5.12 in) Minimum turning radius: 3100 mm (122.0 in) Weight: With oil and fuel: 295.0 kg (650 lb) (U49) 296.
U2D21AE0.book Page 2 Monday, June 26, 2006 2:18 PM SPECIFICATIONS 5th: 26/28 (0.929) Chassis: Frame type: Diamond Caster angle: 26.00 ° Trail: 109.0 mm (4.
U2D21AE0.book Page 3 Monday, June 26, 2006 2:18 PM SPECIFICATIONS Voltage, capacity: 12 V, 12.0 Ah Headlight: Bulb type: Halogen bulb Bulb voltage, wattage × quantity: Headlight: 12 V, 60 W/55.0 W × 2 Tail/brake light: 12 V, 5.0 W/21.0 W × 2 Front turn signal/position light: 12 V, 21 W/5.0 W × 2 Rear turn signal light: 12 V, 21.0 W × 2 License plate light: 12 V, 5.
U2D21AE0.book Page 1 Monday, June 26, 2006 2:18 PM CONSUMER INFORMATION EAU26351 Identification numbers EAU26381 EAU26400 Key identification number Vehicle identification number 1. Key identification number 1. Vehicle identification number The key identification number is stamped into the key tag. Record this number in the space provided and use it for reference when ordering a new key. The vehicle identification number is stamped into the steering head pipe.
U2D21AE0.book Page 2 Monday, June 26, 2006 2:18 PM CONSUMER INFORMATION EAU26520 Model label 1. Model label The model label is affixed to the frame under the passenger seat. (See page 3-16.) Record the information on this label in the space provided. This information will be needed when ordering spare parts from a Yamaha dealer.
U2D21AE0.book Page 3 Monday, June 26, 2006 2:18 PM CONSUMER INFORMATION EAU26550 Reporting safety defects If you believe that your vehicle has a defect which could cause a crash or could cause injury or death, you should immediately inform the National Highway Traffic Safety Administration (NHTSA) in addition to notifying Yamaha Motor Corporation, U.S.A.
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U2D21AE0.book Page 5 Monday, June 26, 2006 2:18 PM CONSUMER INFORMATION EAU26632 Maintenance record Copies of work orders and/or receipts for parts purchased and installed on your vehicle will be required to document that maintenance has been completed in accordance with the emissions warranty. The chart below is printed only as a reminder that maintenance work is required. It is not acceptable proof of maintenance work.
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U2D21AE0.book Page 7 Monday, June 26, 2006 2:18 PM CONSUMER INFORMATION EAU26662 YAMAHA MOTOR CORPORATION, U.S.A.
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U2D21AE0.book Page 9 Monday, June 26, 2006 2:18 PM CONSUMER INFORMATION EAU26750 YAMAHA EXTENDED SERVICE (Y.E.S.) Keep your Yamaha protected even after your warranty expires with genuine Yamaha Extended Service (Y.E.S.). In addition, Travel and Recreation Interruption Protection (TRIP) is included at no extra cost.
U2D21AE0.book Page 10 Monday, June 26, 2006 2:18 PM CONSUMER INFORMATION We urge you to act now. You’ll get the excellent benefits of TRIP coverage right away, and you’ll rest easy knowing you’ll have strong factory-backed protection even after your Yamaha Limited Warranty expires. A special note: If visiting your dealer isn’t convenient, contact Yamaha with your Primary ID number (your frame number). We’ll be happy to help you get the Y.E.S. coverage you need. Yamaha Service Marketing P.O.
U2D21AE0.book Page 1 Monday, June 26, 2006 2:18 PM INDEX A ABS....................................................... 3-14 ABS warning light.................................... 3-4 Accessories and replacement parts...... 6-21 Accessory box....................................... 3-20 Air filter element .................................... 6-17 Auxiliary DC jack................................... 3-29 Engine trouble/YCC-S indicators and warning light ..................................
U2D21AE0.book Page 2 Monday, June 26, 2006 2:18 PM INDEX Speedometer .......................................... 3-5 Starting the engine ................................. 5-1 Start switch ........................................... 3-11 Steering, checking ................................ 6-28 Storage ................................................... 7-3 Storage compartment ........................... 3-20 Swingarm pivots, lubricating................. 6-26 T Tachometer ....................................
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YAMAHA MOTOR CO., LTD. PRINTED ON RECYCLED PAPER PRINTED IN JAPAN 2006.07-0.
