YAMAHA DIAGNOSTIC SYSTEM VERSION 2.
Preface Preface This Instruction Manual, written for use by Yamaha outboard motor and watercraft dealers, contains information on using the YAMAHA Diagnostic System software and diagnosing problems in an outboard motor or watercraft. This manual contains information to be used together with basic servicing procedures, and therefore requires that the person performing these procedures have a basic maintenance knowledge and technical skills of outboard motors or watercraft.
Important Information Important Information Particularly important information is distinguished in this manual by the following notations: The Safety Alert Symbol means ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED! A WARNING indicates a hazardous situation which, if not avoided, could result in death or serious injury. A NOTICE indicates special precautions that must be taken to avoid damages to the outboard motor, watercraft, or other property.
Outboard Motors Outboard Motors Abbreviation The following abbreviations are used in this Instruction Manual and on the YAMAHA Diagnostic System screen. While not included in this table, some names displayed on the YAMAHA Diagnostic System screen have a restriction on the numbers of characters, and are therefore abbreviated.
Contents Contents Introduction...................................................................................................1 1. Features............................................................................................ 1 1-1. Functions by data transmission type.................................................. 2 1-2. Transmission Method......................................................................... 4 ■■ CAN-Line......................................................................
Contents 4. Data Logger....................................................................................85 4-1. Logger graph................................................................................... 85 4-2. ECM Record graph.......................................................................... 87 4-3. Logging............................................................................................91 ■■ Clearing data from the adapter..................................................
Introduction Introduction The YAMAHA Diagnostic System uses precision fault diagnosis to offer better serviceability at a time when there is increasing demand for service tools for electronically controlled products. It provides quick, reliable, safe, and reasonable service, and is intended to obtain customer satisfaction. The YAMAHA Diagnostic System features updated software and expanded tool functions that allow it to respond to new models and technologies, maintaining compatibility with regulations.
Introduction 11111 Functions by data transmission type Composition and function-specific characteristics of YAMAHA Diagnostic System Version 2.00 are as per the list below. Menu Primary Function What You Can Do Transmission Method CAN-Line Top Menu Start Main Menu Engine 2nd-level Menu 6Y9 Color Gauge hub 6Y8 Meter hub YES(*1) — YES YES(*1) — YES Check the engine trouble history. YES(*1) — YES Engine Displays operating hours by RPM.
Introduction Menu Primary Function What You Can Do Transmission Method CAN-Line Top Menu Start Main Menu Engine Boat System 2nd-level Menu Data Logger 3rd-level Menu 6Y9 Color Gauge hub 6Y8 Meter hub Comparison K-Line to Version 1.33 Record Set Displays a graph of past data recorded Check the past operating in the ECM. state of the engine. YES — YES Show Data Displays a graph of data recorded before and after troubles.
Introduction 11111 Transmission Method Two transmission methods have been added to YAMAHA Diagnostic System Version 2.00. The CAN-Line in which the transmission harness is connected to a hub, and the K-Line, in which a transmission harness is connected to the outboard motor, which is the same as in the YAMAHA Diagnostic System Version 1 series. ■■ CAN-Line There are two types of CAN-Line, the 6Y9 Color Gauge system, and the 6Y8 Meter system.
Introduction 6Y8 Meter system a b e f e c d a Computer b Adapter d Hub e 6Y8 Meter c Outboard motor f Y-COP 5
Introduction ■■K-Line K-Line connections can use functions other than CAN Information and unit selection in the Setting. As previously, this connects the coupler on the outboard motor to the computer, and performs diagnostics for individual engines.
Introduction 11111 Newly added functions ■■ Input Setting Connect external devices such as A/F and fuel pressure sensors, and specify equipment names and units to enable display on the Engine Monitor and logging of these values. This can convert voltage values input from external devices to arbitrary values, and input these as 4ch. Channels 1–3 support input voltage of 0–5 V, and channel 4 supports input voltage of 0–20 V. Please use commercially-available external devices.
Introduction ■■Logging With the YAMAHA Diagnostic System Version 2.00, you can record data in the adapter. After configuring recording properties in the adapter while the computer and engine are connected, removing the USB cable from the adapter records data in the adapter. These data can be displayed in graph form on the YAMAHA Diagnostic System monitor. With this system, the computer and engine are not connected during logging.
Introduction •• The adapter is able to record data in 1.6 MB of memory under preconfigured conditions. •• The green LED on the adapter indicates the power status. The red LED indicates it is recording. •• During operation, the adapter is supplied power from the engine. If the engine is stopped while the adapter is recording, then the rechargeable battery within the adapter will perform a backup.
Introduction Adapter LED lighting patterns LED Status Adapter Status (Normal logging condition) Description Green LED Red LED □□□□□□□□ (OFF) □□□□□□□□ (OFF) Normal Power OFF The adapter is not being supplied with power. ■■■■■■■■ (ON) ■■■■■■■■ (ON) Normal Normal logging not set Data recording completed Connected to computer If normal logging is not being used, if recording is completed, or if connected to the computer. ■■■■■■■■ (ON) ■■□□■■□□ (0.5 sec. ON, 0.5 sec.
Introduction ■■ CAN Information CAN Information has two functions; Communication List and Bus Statistics. With the Communication List, you can know whether or not a device is correctly connected. If the device is correctly connected, then detailed device information will be displayed. Bus Statistics displays the status of CAN bus devices correctly connected, and the bus load rates.
Introduction 222 Compositions of the tool YAMAHA Diagnostic System Version 2.00 is made up of 10 components.
Introduction 333 Hardware requirements It is recommended that the computer upon which this software will be installed meets the following conditions. PC: IBM PC/AT compatible PC with a Microsoft Windows Operating System. Operating system: Microsoft Windows XP Professional SP3 (32 bit), Windows Vista Business SP2 (32 bit), Windows 7 Professional SP1(32 bit/64 bit) CPU: Windows XP: Pentium, 1 GHz or higher Windows Vista: Intel processor, 1.6 GHz or higher Windows 7 (32 bit): 1.
Introduction Display: XGA (1024 x 768 pixels) or more, 16.7 million or more colors Input devices: Mouse, keyboard, and touch panel that are compatible with the operating systems mentioned above Communication port: USB port (USB 2.0 or 1.1) Printer: Compatible with the operating systems mentioned above •• Operating speed may drop, depending on your computer. •• The amount of memory and hard disk space may differ depending on your system environment.
Introduction 444 Compatible models This software is compatible with the following models: North American models Engine type Model name 3 (L)Z150, VZ150, Z175, VZ175, (L)Z200 2596 cm HPDI 3342 cm3 VZ200, VZ225, (L)Z250, VZ250, (L)Z300, VZ300 L3 L4 L4 L4 L4 V6 V6 Bass V6 V8 747 cm C 1741 cm3 (L)F115 F75, F90 3 F50, T50, F60, T60, F70 1596 cm 996 cm B F40 (EFI models) 3 –’00 D ’01– E E 2670 cm3 (L)F150A 3 3352 cm Model group (*1) A HPDI 3 Model year F (L)F200, (L)F225 G (L)F200,
Introduction Worldwide models Engine type HPDI HPDI L3 L4 L4 L4 L4 Model name Model year 2596 cm3 (L)Z150P, Z150Q, Z175G, Z175H, (L)Z200N, Z200P, Z200Q 3 3342 cm 747 cm3 B F30B, F40F C F40D, F40G E 3 F75B, F75C, F80B, F80C, F90B, F100D 3 F50F, FT50G, F60C, FT60D, F70A 996 cm A Z200R, Z225H, Z240A, Z240B, (L)Z250D, Z250F, (L)Z300A, Z300B 1741 cm3 F(L)115A 1596 cm –’00 D ’01– E E 2670 cm3 F(L)150A , F(L)150B 3 Model group (*1) F F(L)200A, F(L)200B, F(L)225A G F(L)200C, F(L)225B, F2
Installation Installation This section provides information on installing the YAMAHA Diagnostic System on your computer. This explanation assumes that you are installing in a Windows 7 environment. Where necessary, screenshots from Windows XP or Windows Vista will be used. 111 Before installation To use the YAMAHA Diagnostic System, the required component and device drivers must be installed at the same time as the Diagnostic System. These will be installed automatically by the installer.
Installation 222 Installing the YAMAHA Diagnostic System Install in the following order: Install required components Install YAMAHA Diagnostic System e Install device drivers For Windows 7, the required components are already installed, so begin by installing the YAMAHA Diagnostic System. 111 222 333 444 555 Turn on your computer. Insert the YAMAHA Diagnostic System CD-ROM into the CD-ROM drive of the computer.
Installation 666 777 The installer will automatically install the required components if they are not installed. If these components are already installed, proceed to step 8. The License agreement screen will appear. If you accept the terms of the agreement, click [Accept] to continue. •• If a dialog box prompting you to restart the computer appears, click [Yes] to restart the computer. •• If you are using Windows Vista and the User Account Control dialog box appears, click [Continue] to continue.
Installation 999 The Customer Information window appears. Enter the Name, Organization, and Install key number, and then click [Next]. •• Entering the wrong Install key number will cause an error message to appear and cancel the installation. •• The Install key number is printed on the back page of the CD-ROM booklet. 1111The Confirm Installation window appears. Click [Next] to start the installation process.
Installation 1111After the installation is completed, the Installation Complete dialog box appears. Click [Close] to quit the installation program. 1111The installer will automatically detect if device driver installation is required. If you need to install the device driver, the Device Driver Installation Wizard will appear. Click [Next] to continue. 1111The installation confirmation dialog box appears. Click [Install] to start the driver installation.
Installation Windows XP If you are using Windows XP, click [Continue Anyway]. 1111The Completing the Device Driver Installation Wizard appears. Click [Finish] to close the wizard. The installation has not been completed yet. 1111Connect the adapter to the computer using the USB cable. For connection procedures, see “Connecting the computer to the outboard motor.” 1111For Windows Vista or Windows 7, the device driver will be installed automatically.
Installation 1111For Windows XP, the Found New Hardware Wizard appears. Select “No, not this time” and click [Next] to continue. 1111Select “Install the software automatically [Recommended]” and click [Next]. 2222The installation confirmation dialog box appears. Click [Continue Anyway] to continue.
Installation 2222Once the installation has been completed, the Completing the Found New Hardware Wizard dialog box appears. Click [Finish] to close the wizard. Make sure to use the same USB port as the one used during the device driver installation. Otherwise, the USB port will not recognize the YAMAHA Diagnostic System.
Connecting the computer to the outboard motor Connecting the computer to the outboard motor Connect the computer to the hub or outboard motor. •• Before starting the YAMAHA Diagnostic System every first time after turning on the computer, quit any other applications that are running. •• When connecting, ensure you use the included cables or harness. •• When connecting via K-Line, see the corresponding service manual for information on how to connect.
Connecting the computer to the outboard motor 111 Basic connections 111 222 Connect the adapter to your computer using the included USB cable. When connecting via CAN-Line, connect the adapter to the hub using a CAN-Line harness. When connecting via K-Line, connect the adapter to the outboard motor using a K-Line harness.
Connecting the computer to the outboard motor 222 When logging 111 222 Connect the adapter to your computer using the included USB cable. When connecting via CAN-Line, connect the adapter to the hub using a CAN-Line harness. When connecting via K-Line, connect the adapter to the outboard motor using a K-Line harness. Use of the trigger switch harness and the trigger switch extension harness will be possible when the function to stop logging is added.
Connecting the computer to the outboard motor 333 When viewing input values using external devices 111 Connect the external device to the outboard motor. 222 Connect the adapter to your computer using the included USB cable. 333 When connecting via CAN-Line, connect the adapter to the hub using a CAN-Line harness. When connecting via K-Line, connect the adapter to the outboard motor using a K-Line harness. 444 Connect the adapter to the AD harness.
Connecting the computer to the outboard motor This shows connection examples for devices such as A/F and fuel pressure sensors.
Starting the YAMAHA Diagnostic System Starting the YAMAHA Diagnostic System 111 Turn the engine start switch to ON. 222 Turn on your computer. 333 Click the [Start] button on the Windows task bar, point to Programs or All Programs, and then click YAMAHA DIAGNOSTIC SYSTEM2. 444 The YAMAHA Diagnostic System top screen is displayed. 555 Click the outboard motor icon or press the [Enter] key on your keyboard. 666 The Top Menu screen is displayed.
Quitting the YAMAHA Diagnostic System Quitting the YAMAHA Diagnostic System 111 Click the [×] button. 222 A confirmation message appears. 333 Click the [OK] button or press the [Enter] key on your keyboard. Click the [Cancel] button or press the [Esc] key on your keyboard to cancel the quit command.
Screen specifications Screen specifications This explains YAMAHA Diagnostic System screen specifications. 111 Standard screen This comprises four areas; the title area, the status area, the main area, and the button area. a b c d a Title area b Status area c Main area d Button area 11111 Title area This shows the current structure. From left, these are Main menu 1st-level menu 2nd-level menu 3rd-level menu 4th-level menu.
Screen specifications 11111 Status area This shows the communications status between the YAMAHA Diagnostic System and the outboard motor. a b c a Offline: The icon is gray. b Communicating: The icon is blue, with a turning white border. c Communications error: The icon is blue, overlaid by a flashing red ×. 11111 Main area Each of these functions displays menu structure, buttons, keys, parameter values, and messages.
Screen specifications 11111 Button area This has seven buttons, and these are assigned from the left to F1–F5 on the computer keyboard. Either click these, or use the assigned function keys on the computer keyboard to operate. 222 Sub screen This displays confirmation of operations, designations of actions, and error messages within the Main screen area.
Common operations Common operations 111 Selecting the display items You can select display items or change the display order on the digital and graph displays. 111 Display the Digital Display screen or Graph Display screen. 222 Click the [Select Item] button or press the [F1] key on your keyboard. 11111 Display items You can hide the items that you do not wish to display on the Engine Monitor screen. 111 222 The Select Item window appears.
Common operations 333 Press the space bar to change displayed items to undisplayed items. 444 Click the [OK] button or press the [Enter] key on your keyboard. •• Click the [>] button or press the space bar to change undisplayed items to displayed items again. •• The item added to the displayed items will appear at the bottom of the list. •• Click the [<<] button to move all displayed items to undisplayed items. •• Click the [>>] button to move all undisplayed items to displayed items.
Common operations 11111 Display order You can change the display order of the items. 111 222 333 444 Display the Select Item window. Select an item for which you wish to change the display order by either clicking it or pressing the up or down arrow keys on your keyboard. Click the [Down] button to move the selected item downward, and click the [Up] button to move upward. Click the [OK] button or press the [Enter] key on your keyboard.
Common operations 555 The display order of the items on the screen has been changed. 222 Setting the graph properties You can change the value and color for the graph displayed on the Graph Display. 111 Display the Graph Display screen. 222 Click the [Property] button or press the [F2] key on your keyboard.
Common operations 22222 Display range You can change the display range for the X and Y axis. 111 Display the Graph Property window. 222 Set the width for the X axis using the slider in the Graph Property window. Select from 4 widths: 10 sec, 60 sec, 300 sec, 600 sec 333 Click the [Y Range Setting] button in the Graph Property window.
Common operations 444 555 The Graph Range window appears. Select the item that you wish to change the Y axis width setting for by either clicking it or pressing the up or down arrow keys on your keyboard, and then press the space bar. 666 Enter the minimum and maximum values of the selected item into the text boxes. 777 Click the [Set] button to reflect the changes. 888 Click the [OK] button or press the [Enter] key on your keyboard.
Common operations 1111The setting values of the X and Y axis have been changed. 22222 Display colors You can change the line color and background color of the graph. 111 Display the Graph Property window. 222 Click the [Color] button for line color in the Color group. You can set a different line color for each outboard motor when multiple outboard motors are used.
Common operations 333 The Color selection window appears. 444 Select a color and click the [OK] button. 555 The color of the box in the left of the [Color] button changes. 666 Click the [Color] button for the Background in the Color group.
Common operations 777 The Color selection window appears. 888 Select a color and click the [OK] button. 999 The color of the box to the left of the [Color] button changes. 1111Click the [OK] button or press the [Enter] key on your keyboard. Click [Cancel] button or press the [Esc] key on your keyboard to restore all default settings. 1111The line color and background color in the graph on the screen have been changed.
Common operations 333 Saving data 33333 Data save By selecting the Save command in the Diagnosis, Engine Monitor, Data Logger, or Oil Change Record function, the corresponding data can be saved on a disk. 111 Click the [Save] button or press the [F2] key on your keyboard. 222 The Save File window is displayed. 333 Select the disk and folder where the data will be saved and assign a file name. 444 Click the [Save] button or press the [Enter] key on your keyboard to save data.
Common operations 33333 Data export The data you saved can be viewed in Microsoft Excel. Save data as Excel •• If Microsoft Office is not installed on your computer: The program saves the data in CSV format. •• If Microsoft Office is installed on your computer: The program saves the data in both CSV format and Excel format. If Microsoft Excel (version 2003 or later) is installed on your computer, you can save the data onto a one-page US Lettersize form as shown in the screen capture on the right.
Common operations 444 System Info. button Displays the ECM number of the connected device. 111 Click the [System Info.] button or press the [F2] key on your keyboard. 222 The System Information dialog box appears. 333 Click the [OK] button or press the [Enter] key on your keyboard.
Common operations 555 Message button A message for each function is displayed. 111 Click the [Message] button or press the [F3] key on your keyboard. 222 A message appears. 333 Click the [×] button to close the message. 666 Select Eng. button When using two or more outboard motors, you can select the outboard motor that you wish to view data for using the Diagnosis, Engine Monitor, Data Logger, or Engine oil change record function. This function is not available when connected via K-Line.
Common operations 222 333 444 The Select Engine window appears. Check the checkbox of the engine to diagnose, and uncheck the checkbox of the engine that you do not wish to diagnose by either clicking it or using cursor keys and pressing the space bar on your keyboard. Click the [OK] button or press the [Enter] key on your keyboard. By default, all checkboxes are checked and the engine icons have orange outlines.
Common operations 777 Back button You can return to the previous display using this button. 111 Click the [Back] button or press the [Esc] key on your keyboard.
Update Update You can update the database when update information is provided. 111 Display the Top Menu screen. 222 Click the [2) Update] button or press the [2] or [Enter] key on your keyboard. 333 A confirmation message appears. 444 Click the [OK] button or press the [Enter] key on your keyboard. Click the [Cancel] button or press the [Esc] key on your keyboard to cancel the update.
Update 555 The folder selection window appears. 666 Select the folder that contains the database. 777 Click the [OK] button or press the [Enter] key on your keyboard. Click the [Cancel] button or press the [Esc] key on your keyboard to cancel the update. 888 A confirmation message appears. 999 Click the [OK] button or press the [Enter] key on your keyboard. If the update failed, an error message appears. Follow the instructions on screen.
Setting Setting You can change the language and unit that are displayed on the Engine Monitor and during off-line operation. 111 Display the Top Menu screen. 222 Click the [3) Setting] button or press the [3] or [Enter] key on your keyboard. 333 The Setting screen is displayed. 444 Select a language and unit to use and click the [OK] button or press the [Enter] key on your keyboard. •• If you select “Metric & Yard/Pound” for the unit, both Metric and Yard/Pound units are displayed.
Engine Engine 111 Diagnosis 111 Display the Top Menu screen. 222 Click the [1) Start] button or press the [1] or [Enter] key on your keyboard. 333 The Important Information screen is displayed. 444 Read the contents, and then click the [OK] button or press the [Enter] key on your keyboard.
Engine If a communication error has been detected, an error message appears. Follow the instructions on screen. 555 The Main Menu screen is displayed. 666 Click [2 Engine] button or press the [2] or [Enter] key on your keyboard. 777 The Engine menu is displayed. 888 999 Click the [1) Diagnosis] button in the 2nd-level menu or press [1], [Enter], or right arrow key on your keyboard. The 3rd-level menu is displayed.
Engine 11111 Diagnosis The diagnosis codes of malfunctions recorded in the ECM of the outboard motor, corresponding part names of the diagnosis codes, the results of the diagnosis, and the condition of the part are listed here. Some items may not be available depending on the model of the outboard motor. See the corresponding service manual for further information. Diagnosis codes and items Code No. Item Code No. Item Code No.
Engine 111 222 333 Display the 3rd-level menu. Click the [Diagnosis] in the 3rd-level menu or [OK] button, or press the [Enter] key on your keyboard. The Diagnosis screen is displayed. •• The cell will change to a red color and a message will be displayed for items deemed as being irregular. •• Items deemed as being irregular will be displayed at the top of the list. Threedigit codes are displayed above two-digit codes.
Engine 11111 Diagnosis Record The diagnosis codes of malfunctions that have been recorded in the ECM, corresponding items of the diagnosis codes, and the time when the malfunctions occurred are listed here. Some items may not be available depending on the model of the outboard motor. See the corresponding service manual for further information. Diagnosis record codes and items Code No. Item Code No. Item Code No.
Engine 111 222 333 Display the 3rd-level menu. Click the [Diag. Record] button in the 3rd-level menu or [OK] button, or press the [Enter] key on your keyboard. The Diagnosis Record screen is displayed. a b c d a Displays diagnosis codes information. b Displays “Water in fuel filter” and “Overheat record” diagnosis codes only. c Shows total hours of operation. d Displays the checking procedure for the selected diagnosis code.
Engine ■■Deleting diagnosis record in the ECM You can delete the displayed diagnosis record. 111 222 Select the item that you wish to delete by either clicking it or pressing the up or down arrow keys on your keyboard. Click the [Delete] button or press the [F1] key on your keyboard. Check that the items deleted are normal in the Diagnosis screen. If the items remain irregular, they will appear as irregular in the Diagnosis Record even if you try to delete them. 333 A confirmation message appears.
Engine 11111 Engine Record Data recorded on the ECM, including engine speed (max.) and total time for which they occurred, over-rev. count, overheat count, low oil pressure count, knock control count and total time for which they occurred, and total hours of operation, is displayed as a list. Engine Record items Item Description Engine speed (max.) Indicates all-time peak engine speed (r/min), and time of its occurrence. Over-rev.
Engine 333 The Engine Record screen is displayed. Only Engine speed (max.) can be reset.
Engine 11111 Engine operating hours The operating hours as compared to the engine speed and the total operating hours are displayed. 111 222 333 Display the 3rd-level menu. Click the [OperatingHrs] button in the 3rd-level menu or press the [Enter] key on your keyboard. The Engine operating hours by RPM screen is displayed showing the number of hours that the engine was operated at each engine speed range.
Engine 222 Engine Monitor Do not use the Engine Monitor function to check the engine condition while operating a boat, or you may become distracted, which could result in a collision. Make sure to avoid splashing water on the computer, adapter, and USB cable and to avoid damaging them with strong sudden jolts or vibration. Data received from ECM related to each part is displayed while the engine start switch is ON.
Engine 111 222 333 Display the Engine menu. Click the [2) Eng. Monitor] button in the 2nd-level menu or press the [2], [Enter], or right arrow key on your keyboard. The 3rd-level menu is displayed. 22222 Digital Display The data from the ECM of the outboard motor is displayed in numerical value. 111 222 Display the 3rd-level menu. Click the [Digital Disp] in the 3rd-level menu or [OK] button, or press the [Enter] key on your keyboard.
Engine 333 The current engine condition is displayed in numerical value. •• Ten items can be displayed at one time. To view the other items, scroll the display. •• You can change the display items. See “Selecting the display items.” 22222 Graph Display The data from the ECM of the outboard motor is displayed in a graph. Three graph items can be displayed at one time. 111 222 Display the 3rd-level menu. Click the [Graph Disp.
Engine 333 The current engine condition is displayed in a graph. •• To view other items, click the [ ] and [ ] buttons, or press the up or down arrow keys on your keyboard, or click the[ ] and [ ] buttons to move through the screens one by one. •• You can change the settings of the graph display. See “Setting the graph properties.” ■■ Saving graph data You can save the displayed data on a computer and play it back later.
Engine 222 Click the [Stop] button or press the [Enter] key on your keyboard to finish data recording. 333 The Save File window is displayed. 444 Select the disk and folder where the data will be saved and assign a file name. 555 Click the [Save] button or press the [Enter] key on your keyboard to save data. •• The program allows you to view saved graph data off-line. •• Click the [Cancel] button or press the [Esc] key on your keyboard to delete recorded data.
Engine 22222 Input Setting Set the input figures for displaying data on the YAMAHA Diagnostic System screen. 111 222 333 444 555 Display the 3rd-level menu. Click the [InputSetting] in the 3rd-level menu or [OK] button, or press the [Enter] key on your keyboard. The Input Setting screen is displayed. Enter the name of the connected external devices and enter the minimum and maximum values for the graph. Click the [Set] button or press the [Enter] key on your keyboard.
Engine •• The textbox frame appears in red if the minimum and maximum values are not entered. •• Values entered as the minimum and maximum values will return to the default figures when the [Set] button is clicked. 666 The setting value is displayed on the screen.
Engine 333 Component Test You can perform a simple good/bad evaluation and engine adjustment by operating the engine components with the YAMAHA Diagnostic System on a standalone basis to check the running sound and state. This function can be carried out for a single engine. When multiple engines are selected, an engine selection request message appears. Follow the instructions on screen. 33333 Stationary Test Perform the test when the engine is stopped and the shift is in the N position.
Engine 111 222 333 444 555 Display the Engine menu. Click the [3) ComponentTest] button in the 2nd-level menu or press the [3], [Enter] or right arrow key on your keyboard. The 3rd-level menu is displayed. Click the [StationaryTest] in the 3rd-level menu or [OK] button, or press the [Enter] key on your keyboard. The test item selection screen is displayed. Avoid clicking the [Execute] and [Cancel] buttons repeatedly, otherwise the ECM or computer may not work properly and they may be damaged.
Engine ■■ Ignition coil activation test •• Do not touch the ignition tester (spark checker) wiring during testing. •• Make sure to cover the spark plug cap so that there are no leaks. •• Keep flammable gas, fuel, and oil at a distance, as sparks may fly during testing. Perform an ignition system test. Apply voltage to the ignition coil of the selected cylinder to generate a spark (5 times in 5 seconds) while the spark plug lead is connected to an ignition tester (spark checker).
Engine 777 The test screen is displayed. 888 Click the [Execute] button or press the [Enter] key on your keyboard. 999 Check the state of the ignition spark. •• After starting the test, the button display switches from [Execute] to [Cancel]. •• Click the [Cancel] button or press the [Esc] key on your keyboard to stop the test. •• To carry out the test again, click the [Execute] button or press the [Enter] key on your keyboard.
Engine ■■ Injector activation test •• Do not perform the test with the injector removed or with any fuel system parts removed. High-pressure fuel may spray out. •• When performing this operation, keep all sparks, flames, or other sources of ignition away from the testing area. Gasoline is highly flammable. 111 222 Display the test item selection screen. Select “Activate injector” by either clicking it or pressing the up or down arrow keys on your keyboard.
Engine ■■Electric fuel pump activation test Apply voltage to the electric fuel pump and activate it to check the fuel system. Activate the electric fuel pump for 10 seconds. 111 222 333 Display the test item selection screen. Select “Activate electric fuel pump” by either clicking it or pressing the up or down arrow keys on your keyboard. Click the [OK] button or press the [Enter] key on your keyboard. •• Do not perform the test with the injector removed or with any fuel system parts removed.
Engine ■■Low-pressure fuel pump activation test Apply voltage to the electric fuel pump and activate it for 10 seconds. You cannot carry out this test on mechanical fuel pumps. 111 222 333 Display the test item selection screen. Select “Activate low-press. fuel pump” by either clicking it or pressing the up or down arrow keys on your keyboard. Click the [OK] button or press the [Enter] key on your keyboard. Perform this test after priming with fuel.
Engine ■■ Oil plunger pump activation test Apply voltage to the oil plunger pump (electric oil pump), and activate it to check that it outputs oil. Activate the oil plunger pump (electric oil pump) for 6 seconds. 111 222 333 Display the test item selection screen. Select “Activate oil plunger pump” by either clicking it or pressing the up or down arrow keys on your keyboard. Click the [OK] button or press the [Enter] key on your keyboard. Do not allow any air to enter the oil hose.
Engine 555 Remove the oil hose from the vapor separator. 666 Click the [Execute] button or press the [Enter] key on your keyboard. Click the [Cancel] button or press the [Esc] key on your keyboard to stop the test. 777 888 Place a pan under the oil hose, and check that oil is discharged from the oil hose. When the test is completed, connect the oil hose. a Oil hose b Vapor separator •• To carry out the test again, click the [Execute] button or press the [Enter] key on your keyboard.
Engine ■■ ISC valve activation test Apply voltage to the ISC valve and activate it for 3 seconds. 111 222 Display the test item selection screen. Select “Activate ISC valve” by either clicking it or pressing the up or down arrow keys on your keyboard. 333 Click the [OK] button or press the [Enter] key on your keyboard. 444 The test screen is displayed. 555 Click the [Execute] button or press the [Enter] key on your keyboard. 666 Listen to the operating sound of the ISC valve.
Engine ■■ OCV activation test Apply voltage to the OCV and activate it for 10 seconds. 111 222 Display the test item selection screen. Select “Activate OCV” by either clicking it or pressing the up or down arrow keys on your keyboard. 333 Click the [OK] button or press the [Enter] key on your keyboard. 444 The test screen is displayed. 555 Click the [Execute] button or press the [Enter] key on your keyboard. 666 Listen to the operating sound of the OCV.
Engine 33333 Active Test Perform the test when the engine is running and the shift is in the N position. It is not possible to carry out the test while the boat is moving. Active Test items Item Drop cylinder Fully open ISC valve Fix ISC valve opening angle Refer to “Functions by model” for detailed information. 111 222 333 444 555 Display the Engine menu. Click the [3) ComponentTest] button in the 2nd-level menu or press the [3], [Enter] or right arrow key on your keyboard.
Engine ■■ Cylinder drop test Perform cylinder drop test to observe the affect on engine speed as a selected cylinder is deactivated for 5 seconds during a 20 second cycle. Note that the ISC valve is placed in a fixed position during this test to allow easier viewing of rpm change as each cylinder is deactivated. 111 222 Display the test item selection screen. Select “Drop cylinder” by either clicking it or pressing the up or down arrow keys on your keyboard.
Engine ■■Fully open ISC valve test Opening the ISC valve fully will raise the engine speed. Do not set the shift in the F or R position. This test allows verifying ISC valve opening. With the engine idling in neutral, voltage is applied (for 2 seconds) to increase the opening of the ISC valve with a corresponding increase in idle speed. 111 222 Display the test item selection screen. Select “Fully open ISC valve” by either clicking it or pressing the up or down arrow keys on your keyboard.
Engine ■■Fixed ISC valve opening angle test To be able to perform TPS adjustment, ISC valve opening angle will be fixed for 30 minutes. 111 222 Display the test item selection screen. Select “Fix ISC valve opening angle” by either clicking it or pressing the up or down arrow keys on your keyboard. 333 Click the [OK] button or press the [Enter] key on your keyboard. 444 Warm up the engine before performing the test. 555 The test screen is displayed.
Engine 444 Data Logger You can display and compare engine data recorded in the ECM on a graph, and record the engine running state in an adapter. When multiple engines are selected, an engine selection request message appears. Follow the instructions on screen. 44444 Logger graph Displays, in graph form, data of engine operation stored in the ECM for the last 13 minutes (19 minutes depending on the model) in 1 minute intervals. Three items can be displayed at one time.
Engine 444 555 Display the 3rd-level menu. Click the [Logger Graph] in the 3rd-level menu or [OK] button, or press the [Enter] key on your keyboard. •• Even while the engine is running, the graph display does not show the current engine state. The graph shows the figures from the moment when the [Logger Graph] or the [OK] button was clicked, or the [Enter] key was pressed. •• Some items may not be available depending on the model of the outboard motor. 666 The Logger graph is displayed.
Engine 44444 ECM Record graph When a problem occurs in the electronic throttle system, you can display data for 2 seconds before and after the problem recorded on the ECM, for a total of 4 seconds. You can select the display type from 3 types of fixed patterns stored in the database. You can also select all display patterns. ECM record graph display items Item Item Item Engine speed Target TPS voltage(*1) Engine stop mode APS 1 Target TPS voltage for ISC(*2) Engine start mode APS 2 Ref.
Engine 111 222 Display the 3rd-level menu. Click the [ECM RecGraph] or [OK] button, or press the [Enter] key on your keyboard. •• When a problem occurs, an error message appears. Follow the instructions on screen. •• When multiple engines are selected, an engine selection request message appears. Follow the instructions on screen. •• Some items may not be available depending on the model of the outboard motor.
Engine 555 666 The Select Display Pattern screen is displayed. Select the [Display Pattern] button by either clicking it or pressing the up or down arrow keys on your keyboard, and then press the [Enter] key.
Engine 777 The graph screen is displayed. •• You can change the display values and display colors. See “Setting the graph properties.” •• Click the [x 2] or [x 4] buttons or press the [2] or [4] key on your keyboard to double the X axis (time). •• Click the [/2] or [/4] buttons or press the [Shift]+[2] or [4] keys to cut the scale of the X axis by half.
Engine 44444 Logging Connect a computer and set the items to record to carry out data logging using the adapter. 111 222 333 Display the 3rd-level menu. Click the [Logging] button in the 3rd-level menu or press the [Enter] or right arrow key on your keyboard. The 4th-level menu is displayed.
Engine ■■ Clearing data from the adapter To record data on the adapter, you must delete all current data stored on the adapter. 111 222 Display the 4th-level menu. Select the [Clear Data] button by either clicking it or pressing the up or down arrow keys on your keyboard, and then press the [Enter] key. 333 A confirmation message appears. 444 Click the [OK] button or press the [Enter] key on your keyboard. 555 A completion message appears.
Engine ■■Record Setting After configuring recording properties (number of items, number of engines, recordable time, sampling interval, comments), record the data on the adapter. 111 Display the 4th-level menu. 222 Click the [Record Set] button or press the [Enter] key on your keyboard. 333 The Record Property: Item window is displayed. 444 Select the item that you wish to record by either clicking it or pressing the up and down arrow keys on your keyboard.
Engine 555 666 Click the [>] button or press the space bar on your keyboard to move the item to the Selected Item column. Click the [OK] button or press the [Enter] key on your keyboard. Click the [>] button or press the space bar on your keyboard to change the selected status back to unselected. 777 The Record Property: Condition window is displayed. 888 Select a sampling interval to record data. 999 Click the [OK] button or press the [Enter] key on your keyboard.
Engine 1111A completion message appears. 1111Click the [OK] button or press the [Enter] key on your keyboard. 1111Start the engine and disconnect the USB cable between the adapter and computer to set the system in ready-to-record state. 1111Check that a red light is blinking. 1111The system stops logging at a predetermined time, or when the USB cable is connected to the adapter again. •• If removing the USB cable, then replace the adapter cap to prevent water from entering.
Engine ■■Displaying data in a graph You can read data from the adapter and display it on the computer screen. 111 222 Display the 4th-level menu. Select the [Show Data] button by either clicking it or pressing the up or down arrow keys on your keyboard, and then press the [Enter] key. 333 The Save File window is displayed. 444 Data name recorded on the adapter is displayed as a file name. 555 Click the [Save] button or press the [Enter] key on your keyboard. 666 Data is displayed in a graph.
Boat System Boat System 111 Display the Main Menu screen. 222 Click the [1 Boat System] button or press the [1] or [Enter] key on your keyboard. 333 The Boat System menu is displayed.
Boat System 111 Tilt limiter ■■ Setting the tilt limiter •• Make sure the outboard motor is mounted in the proper position. See Rigging Guide or Service Manual. •• Make sure to keep the clearance of 50.8 mm (2.0 in) or more between the outboard motor and the motor well. •• For two or more outboard motors, make sure there is enough clearance between units when tilted- or trimmed-up outboard motor is steered. •• Pay attention to your surroundings.
Boat System 555 Tilt the outboard motor up using the PTT switch on the bottom cowling to decide the position where the tilt limiter is activated. Do not use the PTT switch on the Digital Electronic Control during the tilt limiter setting to avoid interference between the motor well and the cowling. 666 Recheck that there is no interference with the cowling. 777 Click the [Set] button or press the [Enter] key on your keyboard.
Boat System 1111The tilt limiter setting has been completed. 1111Check that the tilt limiter functions properly and the tilt stop lever locks in place. If an error occurs while an item is being tested, an error message appears. Follow the instructions on screen. ■■Resetting the tilt limiter setting Clear the tilt limiter setting. 111 222 Display the Boat System menu. Click the [1) Tilt Limiter] button in the 2nd-level menu or press the [1], [Enter], or right arrow key on your keyboard.
Boat System 333 Click the [Reset] button or press the [F1] key on your keyboard. 444 A confirmation message appears. 555 Click the [OK] button or press the [Enter] key on your keyboard. 666 A caution message appears. 777 Click the [OK] button or press the [Enter] key on your keyboard.
Boat System 888 The tilt limiter setting has been cleared. Click the [Next] button or press the [Enter] key on your keyboard to move to the setting screen.
Boat System 222 Digital Electronic Control System ■■Resetting the Digital Electronic Control System This command initializes identification detween the outboard motor and the Digital Electronic Control. Perform Digital Electronic Control System Reset when replacing the Digital Electronic Control ECM or engine ECM. 111 222 333 Display the Boat System menu. Click the [2) R/C Reset] button in the 2nd-level menu or press the [2], [Enter], or right arrow key on your keyboard.
Boat System 444 A confirmation message appears. 555 Click the [OK] button or press the [Enter] key on your keyboard. 666 A confirmation message appears. 777 Click the [OK] button or press the [Enter] key on your keyboard. 888 Turn the engine start switch to OFF, and then remove the communication harness from the Digital Electronic Control. Wait a minimum of 10 seconds after turning the engine start switch OFF to allow the engine ECM to complete it’s power OFF cycle.
Maintenance Maintenance 111 Record of engine oil change Engine hours at the time of maintenance (oil change) can be recorded. Note that you cannot delete an oil change record once it has been recorded. 111 222 Display the Maintenance menu. Click the [1) OilChangeRec] button in the 2nd-level menu or press the [1], [Enter], or right arrow key on your keyboard. 333 The Engine oil change record screen is displayed. 444 Click the [Set] button or press the [F1] key on your keyboard.
Maintenance 555 A confirmation message appears. 666 Click the [OK] button or press the [Enter] key on your keyboard. Data cannot be deleted once recorded. 777 Current operating hours recorded in the engine will be displayed. Up to 10 items can be displayed. Once this limit has been reached, the oldest item is removed from the list.
CAN Information CAN Information Displays the names of CAN bus devices connected to a CAN system and bus status (bus load ratio, number of error frames, etc). When connected via K-Line, this function is not available. 111 222 333 Display the Top Menu screen. Click the [6) CAN Information] button or press the [6] or [Enter] key on your keyboard. The Bus Monitor screen is displayed. 111 Communication List 111 Display the Bus Monitor screen. 222 Select the hub that the adapter is connected to.
CAN Information 444 The name of the connected device is displayed.
CAN Information •• The name of the selected bus device is displayed as shown in the list below. •• If the system cannot recognize the connected device, “Unknown Device” appears on the display.
CAN Information •• If the selected bus differs from the bus to be connected, it will be displayed as shown in the list. •• When device information is not received due to communication errors or other causes, “No Device” is displayed.
CAN Information 222 Bus Statistics 111 Display the Bus Monitor screen. 222 Select the bus that the adapter is connected to. 333 Click the [Bus Statistics] button or press the [Enter] key on your keyboard. The screen capture on the right shows the case where 6Y9 Color Gauge system is used. 444 The Bus Statistics screen is displayed. a b c d e Connect devices with a bus load of 40% or less. a Displays the bus load ratio of connected devices per second. b Displays peak bus load.
CAN Information If the selected bus differs from the bus to be connected, it will be displayed as shown in the list below. System Bus Connection Displays of connection errors — 6Y8 Meter system OK 6Y8 Meter 6Y9 Color Gauge Wrong system 6Y8 Meter system Wrong 6Y9 Color Gauge The screen title shows “6Y8 Meter” but the displayed value is the value for 6Y9 Color Gauge bus connection. The screen title shows “6Y9 Color Gauge” but the displayed value is the value for 6Y8 Meter bus connection.
Off-line Off-line You can view graph data of Engine Monitor, ECM Record graph, and Logging previously saved on the computer even when not connected to the ECM. 111 Display the Top Menu screen. 222 Click the [4) Off Line] button or press [4] or [Enter] key on your keyboard. 333 The Graph Display screen appears. 444 Click the [Load] button or press the [Enter] key on your keyboard.
Off-line 555 The Open File window appears. 666 Select the file that contains the graph data. 777 Click the [Open] button or press the [Enter] key on your keyboard. •• Data with file names starting with ANY, LNY, or RNY prefix can be displayed on the screen. •• If you select data that cannot be displayed during off-line operation, an error message appears. Follow the instructions on screen. •• Click the [Cancel] button or press the [Esc] key on your keyboard to cancel the file selection.
Appendix Appendix 111 Setting the desktop area Do not change the screen size when using this program. 111 Click the [Start] button on the Windows taskbar, select settings, and open the control panel. 222 Double-click the Display in the center of the control panel. 333 The Display setting window is displayed. 444 Click “Adjust resolution.” The screen resolution can also be adjusted by selecting Smaller or Medium in the window.
Appendix 555 A window to adjust screen resolution appears. 666 Move the slider bar to adjust the resolution. 777 Click the [OK] button to set the desktop area. Click the [NO] button to cancel the desktop area setting.
Appendix 222 Uninstalling the YAMAHA Diagnostic System Use the following procedure to uninstall the YAMAHA Diagnostic System. 111 222 Close all programs before starting the uninstaller. Click the [Start] button on the Windows taskbar, select settings, and open the control panel. 333 Click the Programs and Features in the control panel. 444 Select “YAMAHA DIAGNOSTIC SYSTEM 2” and click “Uninstall.” 555 Click [Yes] button to uninstall the YAMAHA Diagnostic System.
Appendix 333 Troubleshooting Error content Communication cable related error occurs. Cause Action Engine start switch is turned to OFF. Turn the engine start switch to ON. Communication cable is disconnected. Connect communication cable between the computer’s communication port and the communication coupler of the outboard motor or hub. Battery is disconnected from the outboard Connect battery to outboard motor. motor. Application does not start. The battery voltage is below 12 V.
Functions by model (Outboard motor) Functions by model (Outboard motor) Diagnosis A Item B C D E F 3 G H I J K L M Engine type HPDI 2596 cm3 HPDI 3342 cm3 L3 747 cm3 L4 1741 cm3 1: L4/1741 cm 2: L4/1596 cm3 3: L4/996 cm3 4: L3/747 cm3 L4 2670 cm3 V6 3352 cm3 V6 3352 cm3 V6 3352 cm3 V6 Bass 4169 cm3 V6 4169 cm3 V8 5330 cm3 V8 5330 cm3 Model name (L)Z150P Z150Q Z175G Z175H (L)Z200N Z200P Z200Q Z200R Z225H Z240A Z240B (L)Z250D Z250F (L)Z300A Z300B F40F F30B F(L)115A (–’00) 1:
Functions by model (Outboard motor) A Item B C D E F 3 G H I J K L M Engine type HPDI 2596 cm3 HPDI 3342 cm3 L3 747 cm3 L4 1741 cm3 1: L4/1741 cm 2: L4/1596 cm3 3: L4/996 cm3 4: L3/747 cm3 L4 2670 cm3 V6 3352 cm3 V6 3352 cm3 V6 3352 cm3 V6 Bass 4169 cm3 V6 4169 cm3 V8 5330 cm3 V8 5330 cm3 Model name (L)Z150P Z150Q Z175G Z175H (L)Z200N Z200P Z200Q Z200R Z225H Z240A Z240B (L)Z250D Z250F (L)Z300A Z300B F40F F30B F(L)115A (–’00) 1: F(L)115A (’01–) F(L)150A 2: F75B, F75C, F(L)15
Functions by model (Outboard motor) A Item B C D E F 3 G H I J K L M Engine type HPDI 2596 cm3 HPDI 3342 cm3 L3 747 cm3 L4 1741 cm3 1: L4/1741 cm 2: L4/1596 cm3 3: L4/996 cm3 4: L3/747 cm3 L4 2670 cm3 V6 3352 cm3 V6 3352 cm3 V6 3352 cm3 V6 Bass 4169 cm3 V6 4169 cm3 V8 5330 cm3 V8 5330 cm3 Model name (L)Z150P Z150Q Z175G Z175H (L)Z200N Z200P Z200Q Z200R Z225H Z240A Z240B (L)Z250D Z250F (L)Z300A Z300B F40F F30B F(L)115A (–’00) 1: F(L)115A (’01–) F(L)150A 2: F75B, F75C, F(L)15
Functions by model (Outboard motor) Diagnosis Record A Item B C D E F 3 G H I J K L M Engine type HPDI 2596 cm3 HPDI 3342 cm3 L3 747 cm3 L4 1741 cm3 1: L4/1741 cm 2: L4/1596 cm3 3: L4/996 cm3 4: L3/747 cm3 L4 2670 cm3 V6 3352 cm3 V6 3352 cm3 V6 3352 cm3 V6 Bass 4169 cm3 V6 4169 cm3 V8 5330 cm3 V8 5330 cm3 Model name (L)Z150P Z150Q Z175G Z175H (L)Z200N Z200P Z200Q Z200R Z225H Z240A Z240B (L)Z250D Z250F (L)Z300A Z300B F40F F30B F(L)115A (–’00) 1: F(L)115A (’01–) F(L)150A 2:
Functions by model (Outboard motor) A Item B C D E F 3 G H I J K L M Engine type HPDI 2596 cm3 HPDI 3342 cm3 L3 747 cm3 L4 1741 cm3 1: L4/1741 cm 2: L4/1596 cm3 3: L4/996 cm3 4: L3/747 cm3 L4 2670 cm3 V6 3352 cm3 V6 3352 cm3 V6 3352 cm3 V6 Bass 4169 cm3 V6 4169 cm3 V8 5330 cm3 V8 5330 cm3 Model name (L)Z150P Z150Q Z175G Z175H (L)Z200N Z200P Z200Q Z200R Z225H Z240A Z240B (L)Z250D Z250F (L)Z300A Z300B F40F F30B F(L)115A (–’00) 1: F(L)115A (’01–) F(L)150A 2: F75B, F75C, F(L)15
Functions by model (Outboard motor) A Item B C D E F 3 G H I J K L M Engine type HPDI 2596 cm3 HPDI 3342 cm3 L3 747 cm3 L4 1741 cm3 1: L4/1741 cm 2: L4/1596 cm3 3: L4/996 cm3 4: L3/747 cm3 L4 2670 cm3 V6 3352 cm3 V6 3352 cm3 V6 3352 cm3 V6 Bass 4169 cm3 V6 4169 cm3 V8 5330 cm3 V8 5330 cm3 Model name (L)Z150P Z150Q Z175G Z175H (L)Z200N Z200P Z200Q Z200R Z225H Z240A Z240B (L)Z250D Z250F (L)Z300A Z300B F40F F30B F(L)115A (–’00) 1: F(L)115A (’01–) F(L)150A 2: F75B, F75C, F(L)15
Functions by model (Outboard motor) Engine Record A B C D E F 3 G H I J K L M Engine type HPDI 2596 cm3 HPDI 3342 cm3 L3 747 cm3 L4 1741 cm3 1: L4/1741 cm 2: L4/1596 cm3 3: L4/996 cm3 4: L3/747 cm3 L4 2670 cm3 V6 3352 cm3 V6 3352 cm3 V6 3352 cm3 V6 Bass 4169 cm3 V6 4169 cm3 V8 5330 cm3 V8 5330 cm3 Model name (L)Z150P Z150Q Z175G Z175H (L)Z200N Z200P Z200Q Z200R Z225H Z240A Z240B (L)Z250D Z250F (L)Z300A Z300B F40F F30B F(L)115A (–’00) 1: F(L)115A (’01–) F(L)150A 2: F75B, F75
Functions by model (Outboard motor) Engine Monitor A Item D E F 3 G H I J K L M HPDI 2596 cm3 HPDI 3342 cm3 L3 747 cm3 L4 1741 cm3 1: L4/1741 cm 2: L4/1596 cm3 3: L4/996 cm3 4: L3/747 cm3 L4 2670 cm3 V6 3352 cm3 V6 3352 cm3 V6 3352 cm3 V6 Bass 4169 cm3 V6 4169 cm3 V8 5330 cm3 V8 5330 cm3 Model name (L)Z150P Z150Q Z175G Z175H (L)Z200N Z200P Z200Q Z200R Z225H Z240A Z240B (L)Z250D Z250F (L)Z300A Z300B F40F F30B F(L)115A (–’00) 1: F(L)115A (’01–) F(L)150A 2: F75B, F75C, F(L)150B
Functions by model (Outboard motor) A Item B C D E F 3 G H I J K L M Engine type HPDI 2596 cm3 HPDI 3342 cm3 L3 747 cm3 L4 1741 cm3 1: L4/1741 cm 2: L4/1596 cm3 3: L4/996 cm3 4: L3/747 cm3 L4 2670 cm3 V6 3352 cm3 V6 3352 cm3 V6 3352 cm3 V6 Bass 4169 cm3 V6 4169 cm3 V8 5330 cm3 V8 5330 cm3 Model name (L)Z150P Z150Q Z175G Z175H (L)Z200N Z200P Z200Q Z200R Z225H Z240A Z240B (L)Z250D Z250F (L)Z300A Z300B F40F F30B F(L)115A (–’00) 1: F(L)115A (’01–) F(L)150A 2: F75B, F75C, F(L)15
Functions by model (Outboard motor) A Item B C D E F 3 G H I J K L M Engine type HPDI 2596 cm3 HPDI 3342 cm3 L3 747 cm3 L4 1741 cm3 1: L4/1741 cm 2: L4/1596 cm3 3: L4/996 cm3 4: L3/747 cm3 L4 2670 cm3 V6 3352 cm3 V6 3352 cm3 V6 3352 cm3 V6 Bass 4169 cm3 V6 4169 cm3 V8 5330 cm3 V8 5330 cm3 Model name (L)Z150P Z150Q Z175G Z175H (L)Z200N Z200P Z200Q Z200R Z225H Z240A Z240B (L)Z250D Z250F (L)Z300A Z300B F40F F30B F(L)115A (–’00) 1: F(L)115A (’01–) F(L)150A 2: F75B, F75C, F(L)15
Functions by model (Outboard motor) Component Test A Stationary Test Item B C D E F 3 G H I J K L M Engine type HPDI 2596 cm3 HPDI 3342 cm3 L3 747 cm3 L4 1741 cm3 1: L4/1741 cm 2: L4/1596 cm3 3: L4/996 cm3 4: L3/747 cm3 L4 2670 cm3 V6 3352 cm3 V6 3352 cm3 V6 3352 cm3 V6 Bass 4169 cm3 V6 4169 cm3 V8 5330 cm3 V8 5330 cm3 Model name (L)Z150P Z150Q Z175G Z175H (L)Z200N Z200P Z200Q Z200R Z225H Z240A Z240B (L)Z250D Z250F (L)Z300A Z300B F40F F30B F(L)115A (–’00) 1: F(L)115A (’01–)
Functions by model (Outboard motor) A Active Test Item B C D E F 3 G H I J K L M Engine type HPDI 2596 cm3 HPDI 3342 cm3 L3 747 cm3 L4 1741 cm3 1: L4/1741 cm 2: L4/1596 cm3 3: L4/996 cm3 4: L3/747 cm3 L4 2670 cm3 V6 3352 cm3 V6 3352 cm3 V6 3352 cm3 V6 Bass 4169 cm3 V6 4169 cm3 V8 5330 cm3 V8 5330 cm3 Model name (L)Z150P Z150Q Z175G Z175H (L)Z200N Z200P Z200Q Z200R Z225H Z240A Z240B (L)Z250D Z250F (L)Z300A Z300B F40F F30B F(L)115A (–’00) 1: F(L)115A (’01–) F(L)150A 2: F75B,
Functions by model (Outboard motor) Logger Graph A Item B C D E G H I J K L M Engine type HPDI 2596 cm3 HPDI 3342 cm3 L3 747 cm3 L4 1741 cm3 1: L4/1741 cm 2: L4/1596 cm3 3: L4/996 cm3 4: L3/747 cm3 L4 2670 cm3 V6 3352 cm3 V6 3352 cm3 V6 3352 cm3 V6 Bass 4169 cm3 V6 4169 cm3 V8 5330 cm3 V8 5330 cm3 Model name (L)Z150P Z150Q Z175G Z175H (L)Z200N Z200P Z200Q Z200R Z225H Z240A Z240B (L)Z250D Z250F (L)Z300A Z300B F40F F30B F(L)115A (–’00) 1: F(L)115A (’01–) F(L)150A 2: F75B, F75
Functions by model (Outboard motor) ECM Rec Graph A Item B C D E F 3 G H I J L M Engine type HPDI 2596 cm3 HPDI 3342 cm3 L3 747 cm3 L4 1741 cm3 1: L4/1741 cm 2: L4/1596 cm3 3: L4/996 cm3 4: L3/747 cm3 L4 2670 cm3 V6 3352 cm3 V6 3352 cm3 V6 3352 cm3 V6 Bass 4169 cm3 V6 4169 cm3 V8 5330 cm3 V8 5330 cm3 Model name (L)Z150P Z150Q Z175G Z175H (L)Z200N Z200P Z200Q Z200R Z225H Z240A Z240B (L)Z250D Z250F (L)Z300A Z300B F40F F30B F(L)115A (–’00) 1: F(L)115A (’01–) F(L)150A 2: F75B,
Functions by model (Outboard motor) Boat System and Maintenance A Item B C D E F 3 G H I K L M Engine type HPDI 2596 cm3 HPDI 3342 cm3 L3 747 cm3 L4 1741 cm3 1: L4/1741 cm 2: L4/1596 cm3 3: L4/996 cm3 4: L3/747 cm3 L4 2670 cm3 V6 3352 cm3 V6 3352 cm3 V6 3352 cm3 V6 Bass 4169 cm3 V6 4169 cm3 V8 5330 cm3 V8 5330 cm3 Model name (L)Z150P Z150Q Z175G Z175H (L)Z200N Z200P Z200Q Z200R Z225H Z240A Z240B (L)Z250D Z250F (L)Z300A Z300B F40F F30B F(L)115A (–’00) 1: F(L)115A (’01–) F(L)1
Watercraft Watercraft Abbreviation The following abbreviations are used in this Instruction Manual and on the YAMAHA Diagnostic System screen. While not included in this table, some names displayed on the YAMAHA Diagnostic System screen have a restriction on the numbers of characters, and are therefore abbreviated.
Contents Contents Introduction.....................................................................................................1 1. Features............................................................................................ 1 1-1. Functions by data transmission type.................................................. 2 1-2. Transmission Method......................................................................... 4 ■■ K-Line......................................................................
Watercraft Off-line...........................................................................................................86 Appendix.......................................................................................................88 1. Setting the desktop area..................................................................88 2. Uninstalling the YAMAHA Diagnostic System....................................90 3. Troubleshooting........................................................................
Introduction Introduction The YAMAHA Diagnostic System uses precision fault diagnosis to offer better serviceability at a time when there is increasing demand for service tools for electronically controlled products. It provides quick, reliable, safe, and reasonable service, and is intended to obtain customer satisfaction.The YAMAHA Diagnostic System features updated software and expanded tool functions that allow it to respond to new models and technologies, maintaining compatibility with regulations.
Introduction 11111 Functions by data transmission type Composition and function-specific characteristics of YAMAHA Diagnostic System Version 2.00 are as per the list below. Menu Top Menu Start Main Menu Engine 2nd-level Menu Diagnosis Primary Function What You Can Do 3rd-level Menu Diagnosis Displays results of current fault diagnosis. Diagnosis Record Displays a history of fault diagnosis recorded in the ECM. Engine Record(*1) Displays the engine state recorded in the ECM.
Introduction Menu Top Menu Start Main Menu Engine Boat System (*1) 2nd-level Menu Data Logger Primary Function What You Can Do 3rd-level Menu Record Set Displays a graph of past data recorded in the Check the past operating state of the engine. ECM. Show Data Displays a graph of data recorded before and after troubles. Logging Displays a graph of data recorded on the adapter. Tilt Limiter Sets the tilt angle when the outboard motor is tilted up.
Introduction 11111 Transmission Method YAMAHA Diagnostic System Version 2.00 uses the same transmission method as used in the YAMAHA Diagnostic System Version 1 series, with a transmission harness connected to the watercraft. ■■K-Line K-Line is the same transmission method as used in the Version 1 series, with a transmission harness connected to the water vehicle. K-Line connections can use functions other than CAN Information and unit selection in the Setting.
Introduction 11111 Newly added functions ■■ Input Setting Connect external devices such as A/F and fuel pressure sensors, and specify equipment names and units to enable display on the Engine Monitor and logging of these values. This can convert voltage values input from external devices to arbitrary values, and input these as 4ch. Channels 1–3 support input voltage of 0–5 V, and channel 4 supports input voltage of 0–20 V. Please use commercially-available external devices.
Introduction ■■Logging With the YAMAHA Diagnostic System Version 2.00, you can record data in the adapter. After configuring recording properties in the adapter while the computer and engine are connected, removing the USB cable from the adapter records data in the adapter. These data can be displayed in graph form on the YAMAHA Diagnostic System monitor. With this system, the computer and engine are not connected during logging.
Introduction •• The adapter is able to record data in 1.6 MB of memory under preconfigured conditions. •• The green LED on the adapter indicates the power status. The red LED indicates it is recording. •• During operation, the adapter is supplied power from the engine. If the engine is stopped while the adapter is recording, then the rechargeable battery within the adapter will perform a backup.
Introduction Adapter LED lighting patterns LED Status Adapter Status (Normal logging condition) Description Green LED Red LED □□□□□□□□ (OFF) □□□□□□□□ (OFF) Normal Power OFF The adapter is not being supplied with power. ■■■■■■■■ (ON) ■■■■■■■■ (ON) Normal Normal logging not set Data recording completed Connected to computer If normal logging is not being used, if recording is completed, or if connected to the computer. ■■■■■■■■ (ON) ■■□□■■□□ (0.5 sec. ON, 0.5 sec.
Introduction 222 Compositions of the tool YAMAHA Diagnostic System Version 2.00 is made up of 10 components.
Introduction 333 Hardware requirements It is recommended that the computer upon which this software will be installed meets the following conditions. PC: IBM PC/AT compatible PC with a Microsoft Windows Operating System. Operating system: Microsoft Windows XP Professional SP3 (32 bit), Windows Vista Business SP2 (32 bit), Windows 7 Professional SP1 (32 bit/64 bit) CPU: Windows XP: Pentium, 1 GHz or higher Windows Vista: Intel processor, 1.6 GHz or higher Windows 7 (32 bit): 1.
Introduction Display: XGA (1024 x 768 pixels) or more, 16.7 million or more colors Input devices: Mouse, keyboard, and touch panel that are compatible with the operating systems mentioned above Communication port: USB port (USB 2.0 or 1.1) Printer: Compatible with the operating systems mentioned above •• Operating speed may drop, depending on your computer. •• The amount of memory and hard disk space may differ depending on your system environment.
Introduction 444 Compatible models This software is compatible with the following models: Engine code 60E 6B6 6B5 6P6 60T Model name Sales name Model year Model group (*1) ’02MY FX1000(A) (F1B) FX, FX Cruiser FX1000(A) (F1Y) FX, FX Cruiser ’06–’08MY FX1100(A) (F1S) FX HO, FX Cruise HO ’04–’05MY FX1100(A) (F1X) FX HO, FX Cruise HO ’06–’08MY SRT1000(A, B, C) (F1C) SX230, SR230, AR230 ’03–’06MY SXT1100(A, B, C, D, E, F, G, H) (F2A) AR230 High Output, SX230 High Output ’07–’09MY FAT1100(A
Introduction Previously sold models that are compatible with the YAMAHA Diagnostic System can also be used with Version 2.00. 555 Languages This software supports the following languages: English, French, Spanish, and Japanese Blank spaces are left so that other languages can be added as it becomes necessary in the future.
Installation Installation This section provides information on installing the YAMAHA Diagnostic System on your computer. This explanation assumes that you are installing in a Windows 7 environment. Where necessary, screenshots from Windows XP or Windows Vista will be used. 111 Before installation To use the YAMAHA Diagnostic System, the required component and device drivers must be installed at the same time as the Diagnostic System. These will be installed automatically by the installer.
Installation 222 Installing the YAMAHA Diagnostic System Install in the following order: Install required components e Install YAMAHA Diagnostic System e Install device drivers For Windows 7, the required components are already installed, so begin by installing the YAMAHA Diagnostic System. 111 222 333 444 555 Turn on your computer. Insert the YAMAHA Diagnostic System CD-ROM into the CD-ROM drive of the computer.
Installation 666 777 The installer will automatically install the required components if they are not installed. If these components are already installed, proceed to step 8. The License agreement screen will appear. If you accept the terms of the agreement, click [Accept] to continue. •• If a dialog box prompting you to restart the computer appears, click [Yes] to restart the computer. •• If you are using Windows Vista and the User Account Control dialog box appears, click [Continue] to continue.
Installation 999 The Customer Information window appears. Enter the Name, Organization, and Install key number, and then click [Next]. •• Entering the wrong Install key number will cause an error message to appear and cancel the installation. •• The Install key number is printed on the back page of the CD-ROM booklet. 1111The Confirm Installation window appears. Click [Next] to start the installation process.
Installation 1111After the installation is completed, the Installation Complete dialog box appears. Click [Close] to quit the installation program. 1111The installer will automatically detect if device driver installation is required. If you need to install the device driver, the Device Driver Installation Wizard will appear. Click [Next] to continue. 1111The installation confirmation dialog box appears. Click [Install] to start the driver installation.
Installation Windows XP If you are using Windows XP, click [Continue Anyway]. 1111The Completing the Device Driver Installation Wizard appears. Click [Finish] to close the wizard. The installation has not been completed yet. 1111Connect the adapter to the computer using the USB cable. For connection procedures, see “Connecting the computer to the watercraft.” 1111For Windows Vista or Windows 7, the device driver will be installed automatically.
Installation 1111For Windows XP, the Found New Hardware Wizard appears. Select “No, not this time” and click [Next] to continue. 1111Select “Install the software automatically [Recommended]” and click [Next]. 2222The installation confirmation dialog box appears. Click [Continue Anyway] to continue.
Installation 2222Once the installation has been completed, the Completing the Found New Hardware Wizard dialog box appears. Click [Finish] to close the wizard. Make sure to use the same USB port as the one used during the device driver installation. Otherwise, the USB port will not recognize the YAMAHA Diagnostic System.
Connecting the computer to the watercraft Connecting the computer to the watercraft Connect the computer to the watercraft. •• Before starting the YAMAHA Diagnostic System every first time after turning on the computer, quit any other applications that are running. •• When connecting, ensure you use the included cables or harness. •• See the corresponding service manual for information on how to connect.
Connecting the computer to the watercraft 111 Basic connections 111 Connect the adapter to your computer using the included USB cable. 222 Connect the adapter to the watercraft using a K-Line harness.
Connecting the computer to the watercraft 222 When logging 111 Connect the adapter to your computer using the included USB cable. 222 Connect the adapter to the watercraft using a K-Line harness. Use of the trigger switch harness and the trigger switch extension harness will be possible when the function to stop logging is added.
Connecting the computer to the watercraft 333 When viewing input values using external devices 111 Connect the external device to the watercraft. 222 Connect the adapter to your computer using the included USB cable. 333 Connect the adapter to the watercraft using a K-Line harness. 444 Connect the adapter to the AD harness. 555 Connect the external device to the harness. 666 Connect the external device to the K-Line harness using the power supply harness.
Connecting the computer to the watercraft This shows connection examples for devices such as A/F and fuel pressure sensors.
Starting the YAMAHA Diagnostic System Starting the YAMAHA Diagnostic System 111 Push the engine start switch to start or crank the engine. 222 Turn on your computer. 333 Click the [Start] button on the Windows task bar, point to Programs or All Programs, and then click YAMAHA DIAGNOSTIC SYSTEM2. 444 The YAMAHA Diagnostic System top screen is displayed. 555 Click the watercraft icon or press the [Enter] key on your keyboard. 666 The Top Menu screen is displayed.
Quitting the YAMAHA Diagnostic System Quitting the YAMAHA Diagnostic System 111 Click the [×] button. 222 A confirmation message appears. 333 Click the [OK] button or press the [Enter] key on your keyboard. Click the [Cancel] button or press the [Esc] key on your keyboard to cancel the quit command.
Screen specifications Screen specifications This explains YAMAHA Diagnostic System screen specifications. 111 Standard screen a This comprises four areas; the title area, the status area, the main area, and the button area. b c d a Title area b Status area c Main area d Button area 11111 Title area This shows the current structure. From left, these are Main menu 1st-level menu 2nd-level menu 3rd-level menu 4th-level menu.
Screen specifications 11111 Status area This shows the communications status between the YAMAHA Diagnostic System and the watercraft. a b c a Offline: The icon is gray. b Communicating: The icon is blue, with a turning white border. c Communications error: The icon is blue, overlaid by a flashing red ×. 11111 Main area Each of these functions displays menu structure, buttons, keys, parameter values, and messages.
Screen specifications 11111 Button area This has seven buttons, and these are assigned from the left to F1–F5 on the computer keyboard. Either click these, or use the assigned function keys on the computer keyboard to operate. 222 Sub screen This displays confirmation of operations, designations of actions, and error messages within the Main screen area.
Common operations Common operations 111 Selecting the display items You can select display items or change the display order on the digital and graph displays. 111 Display the Digital Display screen or Graph Display screen. 222 Click the [Select Item] button or press the [F1] key on your keyboard. 11111 Display items You can hide the items that you do not wish to display on the Engine Monitor screen. 111 222 The Select Item window appears.
Common operations 333 Press the space bar to change displayed items to undisplayed items. 444 Click the [OK] button or press the [Enter] key on your keyboard. •• Click the [>] button or press the space bar to change undisplayed items to displayed items again. •• The item added to the displayed items will appear at the bottom of the list. •• Click the [<<] button to move all displayed items to undisplayed items. •• Click the [>>] button to move all undisplayed items to displayed items.
Common operations 11111 Display order You can change the display order of the items. 111 222 333 444 Display the Select Item window. Select an item for which you wish to change the display order by either clicking it or pressing the up or down arrow keys on your keyboard. Click the [Down] button to move the selected item downward, and click the [Up] button to move upward. Click the [OK] button or press the [Enter] key on your keyboard.
Common operations 555 The display order of the items on the screen has been changed. 222 Setting the graph properties You can change the value and color for the graph displayed on the Graph Display. 111 Display the Graph Display screen. 222 Click the [Property] button or press the [F2] key on your keyboard.
Common operations 22222 Display range You can change the display range for the X and Y axis. 111 Display the Graph Property window. 222 Set the width for the X axis using the slider in the Graph Property window. Select from 4 widths: 10 sec, 60 sec, 300 sec, 600 sec 333 Click the [Y Range Setting] button in the Graph Property window.
Common operations 444 555 The Graph Range window appears. Select the item that you wish to change the Y axis width setting for by either clicking it or pressing the up or down arrow keys on your keyboard, and then press the space bar. 666 Enter the minimum and maximum values of the selected item into the text boxes. 777 Click the [Set] button to reflect the changes. 888 Click the [OK] button or press the [Enter] key on your keyboard.
Common operations 1111The setting values of the X and Y axis have been changed. 22222 Display colors You can change the line color and background color of the graph. 111 Display the Graph Property window. 222 Click the [Color] button for line color in the Color group.
Common operations 333 The Color selection window appears. 444 Select a color and click the [OK] button. 555 The color of the box in the left of the [Color] button changes. 666 Click the [Color] button for the Background in the Color group.
Common operations 777 The Color selection window appears. 888 Select a color and click the [OK] button. 999 The color of the box to the left of the [Color] button changes. 1111Click the [OK] button or press the [Enter] key on your keyboard. Click [Cancel] button or press the [Esc] key on your keyboard to restore all default settings. 1111The line color and background color in the graph on the screen have been changed.
Common operations 333 Saving data 33333 Data save By selecting the Save command in the Diagnosis, Engine Monitor, or Data Logger function, the corresponding data can be saved on a disk. 111 Click the [Save] button or press the [F2] key on your keyboard. 222 The Save File window is displayed. 333 Select the disk and folder where the data will be saved and assign a file name. 444 Click the [Save] button or press the [Enter] key on your keyboard to save data.
Common operations 33333 Data export The data you saved can be viewed in Microsoft Excel. Save data as Excel •• If Microsoft Office is not installed on your computer: The program saves the data in CSV format. •• If Microsoft Office is installed on your computer: The program saves the data in both CSV format and Excel format. If Microsoft Excel (version 2003 or later) is installed on your computer, you can save the data onto a one-page US Lettersize form as shown in the screen capture on the right.
Common operations 444 System Info. button Displays the ECM number of the connected device. 111 Click the [System Info.] button or press the [F2] key on your keyboard. 222 The System Information dialog box appears. 333 Click the [OK] button or press the [Enter] key on your keyboard.
Common operations 555 Message button A message for each function is displayed. 111 Click the [Message] button or press the [F3] key on your keyboard. 222 A message appears. 333 Click the [×] button to close the message. 666 Back button You can return to the previous display using this button. 111 Click the [Back] button or press the [Esc] key on your keyboard.
Update Update You can update the database when update information is provided. 111 Display the Top Menu screen. 222 Click the [2) Update] button or press the [2] or [Enter] key on your keyboard. 333 A confirmation message appears. 444 Click the [OK] button or press the [Enter] key on your keyboard. Click the [Cancel] button or press the [Esc] key on your keyboard to cancel the update.
Update 555 The folder selection window appears. 666 Select the folder that contains the database. 777 Click the [OK] button or press the [Enter] key on your keyboard. Click the [Cancel] button or press the [Esc] key on your keyboard to cancel the update. 888 A confirmation message appears. 999 Click the [OK] button or press the [Enter] key on your keyboard. If the update failed, an error message appears. Follow the instructions on screen.
Setting Setting You can change the display language and the display unit (on the Engine Monitor and during off-line operation). 111 Display the Top Menu screen. 222 Click the [3) Setting] button or press the [3] or [Enter] key on your keyboard. 333 The Setting screen is displayed. 444 Select a language and unit to use and click the [OK] button or press the [Enter] key on your keyboard. You cannot select display units.
Engine Engine 111 Diagnosis 111 Display the Top Menu screen. 222 Click the [1) Start] button or press the [1] or [Enter] key on your keyboard. 333 The Important Information screen is displayed. 444 Read the contents, and then click the [OK] button or press the [Enter] key on your keyboard.
Engine If a communication error has been detected, an error message appears. Follow the instructions on screen. 555 The Main Menu screen is displayed. 666 Click [2 Engine] button or press the [2] or [Enter] key on your keyboard. 777 The Engine menu is displayed. 888 999 Click the [1) Diagnosis] button in the 2nd-level menu or press [1], [Enter], or right arrow key on your keyboard. The 3rd-level menu is displayed.
Engine 11111 Diagnosis The diagnosis codes of malfunctions recorded in the ECM of the watercraft, corresponding part names of the diagnosis codes, the results of the diagnosis, and the condition of the part are listed here. Some items may not be available depending on the model of the watercraft. See the corresponding service manual for further information. Diagnosis codes and items Code No. Item Code No. Item Code No.
Engine 111 222 333 Display the 3rd-level menu. Click the [Diagnosis] in the 3rd-level menu or [OK] button, or press the [Enter] key on your keyboard. The Diagnosis screen is displayed. •• The cell will change to a red color and a message will be displayed for items deemed as being irregular. •• Items deemed as being irregular will be displayed at the top of the list. Threedigit codes are displayed above two-digit codes.
Engine 11111 Diagnosis Record The diagnosis codes of malfunctions that have been recorded in the ECM, corresponding items of the diagnosis codes, and the time when the malfunctions occurred are listed here. Some items may not be available depending on the model of the watercraft. See the corresponding service manual for further information. Diagnosis record codes and items Code No. Item Code No. Item Code No.
Engine 111 222 333 Display the 3rd-level menu. Click the [Diag. Record] button in the 3rd-level menu or [OK] button, or press the [Enter] key on your keyboard. The Diagnosis Record screen is displayed. a b c a Displays diagnosis codes information. b Shows total hours of operation. c Displays the checking procedure for the selected diagnosis code.
Engine ■■Deleting diagnosis record in the ECM You can delete the displayed diagnosis record. 111 222 Select the item that you wish to delete by either clicking it or pressing the up or down arrow keys on your keyboard. Click the [Delete] button or press the [F1] key on your keyboard. Check that the items deleted are normal in the Diagnosis screen. If the items remain irregular, they will appear as irregular in the Diagnosis Record even if you try to delete them. 333 A confirmation message appears.
Engine 11111 Engine operating hours The operating hours as compared to the engine speed and the total operating hours are displayed. 111 222 333 Display the 3rd-level menu. Click the [OperatingHrs] button in the 3rd-level menu or press the [Enter] key on your keyboard. The Engine operating hours by RPM screen is displayed showing the number of hours that the engine was operated at each engine speed range.
Engine 222 Engine Monitor Do not use the Engine Monitor function to check the engine condition while operating a watercraft, or you may become distracted, which could result in a collision. Make sure to avoid splashing water on the computer, adapter, and USB cable and to avoid damaging them with strong sudden jolts or vibration. Data received from ECM related to each part is displayed while the engine start switch is ON. Engine monitor items Monitor item Monitor item Monitor item APS 1 EX.
Engine 111 222 333 Display the Engine menu. Click the [2) Eng. Monitor] button in the 2nd-level menu or press the [2], [Enter], or right arrow key on your keyboard. The 3rd-level menu is displayed. 22222 Digital Display The data from the ECM of the watercraft is displayed in numerical value. 111 222 Display the 3rd-level menu. Click the [Digital Disp] in the 3rd-level menu or [OK] button, or press the [Enter] key on your keyboard.
Engine 333 The current engine condition is displayed in numerical value. •• Ten items can be displayed at one time. To view the other items, scroll the display. •• You can change the display items. See “Selecting the display items.” 22222 Graph Display The data from the ECM of the watercraft is displayed in a graph. Three graph items can be displayed at one time. 111 222 Display the 3rd-level menu. Click the [Graph Disp.] in the 3rd-level menu or [OK] button, or press the [Enter] key on your keyboard.
Engine 333 The current engine condition is displayed in a graph. •• To view other items, click the [ ] and [ ] buttons, or press the up or down arrow keys on your keyboard, or click the[ ] and [ ] buttons to move through the screens one by one. •• You can change the settings of the graph display. See “Setting the graph properties.” ■■ Saving graph data You can save the displayed data on a computer and play it back later.
Engine 222 Click the [Stop] button or press the [Enter] key on your keyboard to finish data recording. 333 The Save File window is displayed. 444 Select the disk and folder where the data will be saved and assign a file name. 555 Click the [Save] button or press the [Enter] key on your keyboard to save data. •• The program allows you to view saved graph data off-line. •• Click the [Cancel] button or press the [Esc] key on your keyboard to delete recorded data.
Engine 22222 Input Setting Set the input figures for displaying data on the YAMAHA Diagnostic System screen. 111 222 333 444 555 Display the 3rd-level menu. Click the [InputSetting] in the 3rd-level menu or [OK] button, or press the [Enter] key on your keyboard. The Input Setting screen is displayed. Enter the name of the connected external devices and enter the minimum and maximum values for the graph. Click the [Set] button or press the [Enter] key on your keyboard.
Engine •• The textbox frame appears in red if the minimum and maximum values are not entered. •• Values entered as the minimum and maximum values will return to the default figures when the [Set] button is clicked. 666 The setting value is displayed on the screen.
Engine 333 Component Test You can perform a simple good/bad evaluation and engine adjustment by operating the engine components with the YAMAHA Diagnostic System on a standalone basis to check the running sound and state. 33333 Stationary Test Perform the test when the engine is stopped. Stationary Test items Item Activate ignition coil Activate injector Activate electric fuel pump Activate stepping motor Activate bypass valve motor YPVS Refer to “Functions by model” for detailed information.
Engine 111 222 333 444 555 Display the Engine menu. Click the [3) ComponentTest] button in the 2nd-level menu or press the [3], [Enter] or right arrow key on your keyboard. The 3rd-level menu is displayed. Click the [StationaryTest] in the 3rd-level menu or [OK] button, or press the [Enter] key on your keyboard. The test item selection screen is displayed. Avoid clicking the [Execute] and [Cancel] buttons repeatedly, otherwise the ECM or computer may not work properly and they may be damaged.
Engine ■■ Ignition coil activation test •• Do not touch the ignition tester (spark checker) wiring during testing. •• Make sure to cover the spark plug cap so that there are no leaks. •• Keep flammable gas, fuel, and oil at a distance, as sparks may fly during testing. Perform an ignition system test. Apply voltage to the ignition coil of the selected cylinder to generate a spark (5 times in 5 seconds) while the spark plug lead is connected to an ignition tester (spark checker).
Engine 777 The test screen is displayed. 888 Click the [Execute] button or press the [Enter] key on your keyboard. 999 Check the state of the ignition spark. •• After starting the test, the button display switches from [Execute] to [Cancel]. •• Click the [Cancel] button or press the [Esc] key on your keyboard to stop the test. •• To carry out the test again, click the [Execute] button or press the [Enter] key on your keyboard.
Engine ■■ Injector activation test •• Do not perform the test with the injector removed or with any fuel system parts removed. High-pressure fuel may spray out. •• When performing this operation, keep all sparks, flames, or other sources of ignition away from the testing area. Gasoline is highly flammable. Perform a fuel system test. Activate the injector (20 times in 2 seconds) for a selected cylinder. 111 222 Display the test item selection screen.
Engine ■■Electric fuel pump activation test Apply voltage to the electric fuel pump and activate it to check the fuel system. Activate the electric fuel pump for 10 seconds. 111 222 333 Display the test item selection screen. Select “Activate Electric. fuel pump” by either clicking it or pressing the up or down arrow keys on your keyboard. Click the [OK] button or press the [Enter] key on your keyboard. •• Do not perform the test with the injector removed or with any fuel system parts removed.
Engine ■■ Stepping motor activation test Apply voltage to the stepping motor and activate it for 7 seconds to test the stepping motor operation. 111 222 Display the test item selection screen. Select “Activate stepping motor” by either clicking it or pressing the up or down arrow keys on your keyboard. 333 Click the [OK] button or press the [Enter] key on your keyboard. 444 The test screen is displayed. 555 Click the [Execute] button or press the [Enter] key on your keyboard.
Engine ■■Bypass valve motor activation test Apply voltage to the bypass valve motor and activate it for 7 seconds to test the bypass valve motor operation. 111 222 Display the test item selection screen. Select “Activate bypass valve motor” by either clicking it or pressing the up or down arrow keys on your keyboard. 333 Click the [OK] button or press the [Enter] key on your keyboard. 444 The test screen is displayed. 555 Click the [Execute] button or press the [Enter] key on your keyboard.
Engine ■■ YPVS activation test Apply voltage to the YPVS servomotor and activate it for 2 seconds to test the YPVS operation. 111 222 Display the test item selection screen. Select “YPVS” by either clicking it or pressing the up or down arrow keys on your keyboard. 333 Click the [OK] button or press the [Enter] key on your keyboard. 444 The test screen is displayed. 555 Click the [Execute] button or press the [Enter] key on your keyboard. 666 Check that the YPVS operates properly on the graph.
Engine 33333 Active Test Make sure to moor the watercraft before performing the test. Perform the test with the engine running and the throttle lever fully closed. It is not possible to carry out the test while the watercraft is moving. Active Test items Item Drop cylinder Refer to “Functions by model” for detailed information. 111 222 333 444 555 Display the Engine menu. Click the [3) ComponentTest] button in the 2nd-level menu or press the [3], [Enter] or right arrow key on your keyboard.
Engine ■■ Cylinder drop test Perform cylinder drop test to observe the affect on engine speed as a selected cylinder is deactivated for 5 seconds during a 20 second cycle. Note that the ISC valve is placed in a fixed position during this test to allow easier viewing of rpm change as each cylinder is deactivated. 111 222 Display the test item selection screen. Select “Drop cylinder” by either clicking it or pressing the up or down arrow keys on your keyboard.
Engine 444 Data Logger You can display and compare engine data recorded in the ECM on a graph, and record the engine running state in an adapter. 44444 Logger graph Displays data for the past 78 seconds stored in the ECM on a graph. Three graph items can be displayed at one time. Data graph display items Item Engine speed Battery voltage TPS Engine temperature EX.manifold water temp sensor Intake air pressure Oil pressure Stepping motor Refer to “Functions by model” for detailed information.
Engine 444 555 Display the 3rd-level menu. Click the [Logger Graph] in the 3rd-level menu or [OK] button, or press the [Enter] key on your keyboard. •• Even while the engine is running, the graph display does not show the current engine state. The graph shows the figures from the moment when the [Logger Graph] or the [OK] button was clicked, or the [Enter] key was pressed. •• Some items may not be available depending on the model of the watercraft. 666 The Logger graph is displayed.
Engine 44444 ECM Record graph When a problem occurs in the electronic throttle system, you can display data for 2 seconds before and after the problem recorded on the ECM, for a total of 4 seconds. You can select the display type from 3 types of fixed patterns stored in the database. You can also select all display patterns. ECM record graph display items Item Item Item Engine speed Ref. TPS voltage(*3) Engine shut-off switch APS 1 Ref.
Engine 111 222 Display the 3rd-level menu. Click the [ECM RecGraph] or [OK] button, or press the [Enter] key on your keyboard. •• When a problem occurs, an error message appears. Follow the instructions on screen. •• Some items may not be available depending on the model of the watercraft. •• When there is no data stored in the ECM, or when the stored data is corrupted, an error message appers. 333 The File Save window appears. 444 Click the [Save] button to save data.
Engine 555 666 The Select Display Pattern screen is displayed. Select the [Display Pattern] button by either clicking it or pressing the up or down arrow keys on your keyboard, and then press the [Enter] key.
Engine 777 The graph screen is displayed. •• You can change the display values and display colors. See “Setting the graph properties.” •• Click the [x 2] or [x 4] buttons or press the [2] or [4] key on your keyboard to double the X axis (time). •• Click the [/2] or [/4] buttons or press the [Shift]+[2] or [4] keys to cut the scale of the X axis by half.
Engine 44444 Logging Connect a computer and set the items to record to carry out data logging using the adapter. 111 222 333 Display the 3rd-level menu. Click the [Logging] button in the 3rd-level menu or press the [Enter] or right arrow key on your keyboard. The 4th-level menu is displayed.
Engine ■■ Clearing data from the adapter To record data on the adapter, you must delete all current data stored on the adapter. 111 222 Display the 4th-level menu. Select the [Clear Data] button by either clicking it or pressing the up or down arrow keys on your keyboard, and then press the [Enter] key. 333 A confirmation message appears. 444 Click the [OK] button or press the [Enter] key on your keyboard. 555 A completion message appears.
Engine ■■Record Setting After configuring recording properties (number of items, number of engines, recordable time, sampling interval, comments), record the data on the adapter. 111 Display the 4th-level menu. 222 Click the [Record Set] button or press the [Enter] key on your keyboard. 333 The Record Property: Item window is displayed. 444 Select the item that you wish to record by either clicking it or pressing the up and down arrow keys on your keyboard.
Engine 555 666 Click the [>] button or press the space bar on your keyboard to move the item to the Selected Item column. Click the [OK] button or press the [Enter] key on your keyboard. Click the [<] button or press the space bar on your keyboard to change the selected status back to unselected. 777 The Record Property: Condition window is displayed. 888 Select a sampling interval to record data. 999 Click the [OK] button or press the [Enter] key on your keyboard.
Engine 1111A completion message appears. 1111Click the [OK] button or press the [Enter] key on your keyboard. 1111Start the engine and disconnect the USB cable between the adapter and computer to set the system in ready-to-record state. 1111Check that a red light is blinking. 1111The system stops logging at a predetermined time, or when the USB cable is connected to the adapter again. •• If removing the USB cable, then replace the adapter cap to prevent water from entering.
Engine ■■Displaying data in a graph You can read data from the adapter and display it on the computer screen. 111 222 Display the 4th-level menu. Select the [Show Data] button by either clicking it or pressing the up or down arrow keys on your keyboard, and then press the [Enter] key. 333 The Save File window is displayed. 444 Data name recorded on the adapter is displayed as a file name. 555 Click the [Save] button or press the [Enter] key on your keyboard. 666 Data is displayed in a graph.
Off-line Off-line You can view graph data of Engine Monitor, ECM Record graph, and Logging previously saved on the computer even when not connected to the ECM. 111 Display the Top Menu screen. 222 Click the [4) Off Line] button or press [4] or [Enter] key on your keyboard. 333 The Graph Display screen appears. 444 Click the [Load] button or press the [Enter] key on your keyboard.
Off-line 555 The Open File window appears. 666 Select the file that contains the graph data. 777 Click the [Open] button or press the [Enter] key on your keyboard. •• Data with file names starting with ANY, LNY, or RNY prefix can be displayed on the screen. •• If you select data that cannot be displayed during off-line operation, an error message appears. Follow the instructions on screen. •• Click the [Cancel] button or press the [Esc] key on your keyboard to cancel the file selection.
Appendix Appendix 111 Setting the desktop area Do not change the screen size when using this program. 111 Click the [Start] button on the Windows taskbar, select settings, and open the control panel. 222 Double-click the Display in the center of the control panel. 333 The Display setting window is displayed. 444 Click “Adjust resolution.” The screen resolution can also be adjusted by selecting Smaller or Medium in the window.
Appendix 555 A window to adjust screen resolution appears. 666 Move the slider bar to adjust the resolution. 777 Click the [OK] button to set the desktop area. Click the [NO] button to cancel the desktop area setting.
Appendix 222 Uninstalling the YAMAHA Diagnostic System Use the following procedure to uninstall the YAMAHA Diagnostic System. 111 222 Close all programs before starting the uninstaller. Click the [Start] button on the Windows taskbar, select settings, and open the control panel. 333 Click the Programs and Features in the control panel. 444 Select “YAMAHA DIAGNOSTIC SYSTEM 2” and click “Uninstall.” 555 Click [Yes] button to uninstall the YAMAHA Diagnostic System.
Appendix 333 Troubleshooting Error content Communication cable related error occurs. Application does not start. Application related error occurs. Cause Power is not supplied to the ECM. Push the engine start switch to start or crank the engine. Communication cable is disconnected. Connect communication cable between the computer’s communication port and the communication coupler of the watercraft. Battery is disconnected from the watercraft. Connect battery to the watercraft.
Functions by model (Watercraft) Functions by model (Watercraft) Diagnosis A Item B C Engine code WaveRunner 60E 60E 6B6 60T Model name WaveRunner FX1000 (F1B: ’02MY) FX1000(A) GP1300 (F1B: ’03-’05MY) (F1G: ’03-’08MY) FX1000(A) (F1Y: ’06-’08MY) FX1100(A) (F1S: ’04-’05MY) FX1100(A) (F1X: ’06-’08MY) D E F G 6AA (WITH CATALYTIC CONVERTER) H 6D3 6BU 6S5 6AN 6BH 6CN VX1100(A, B, C) (F1K: ’05-’08MY) VX1100(A, B, C) (F2L: ’09MY) VX1100(A, B, C) (F2N: ’10-’12MY) FX1800(A) FX1100(A) FA1800(A) (F1W
Functions by model (Watercraft) A Item B C Engine code WaveRunner 60E 60E 6B6 60T Model name WaveRunner FX1000 (F1B: ’02MY) FX1000(A) GP1300 (F1B: ’03-’05MY) (F1G: ’03-’08MY) FX1000(A) (F1Y: ’06-’08MY) FX1100(A) (F1S: ’04-’05MY) FX1100(A) (F1X: ’06-’08MY) D E F G 6AA (WITH CATALYTIC CONVERTER) H 6D3 6BU 6S5 6AN 6BH 6CN VX1100(A, B, C) (F1K: ’05-’08MY) VX1100(A, B, C) (F2L: ’09MY) VX1100(A, B, C) (F2N: ’10-’12MY) FX1800(A) FX1100(A) FA1800(A) (F1W: ’08-’11MY) (F1X: ’07-’08MY) (F2S: ’12MY)
Functions by model (Watercraft) A Item B C Engine code WaveRunner 60E 60E 6B6 60T Model name WaveRunner FX1000 (F1B: ’02MY) FX1000(A) GP1300 (F1B: ’03-’05MY) (F1G: ’03-’08MY) FX1000(A) (F1Y: ’06-’08MY) FX1100(A) (F1S: ’04-’05MY) FX1100(A) (F1X: ’06-’08MY) D E F G 6AA (WITH CATALYTIC CONVERTER) H 6D3 6BU 6S5 6AN 6BH 6CN VX1100(A, B, C) (F1K: ’05-’08MY) VX1100(A, B, C) (F2L: ’09MY) VX1100(A, B, C) (F2N: ’10-’12MY) FX1800(A) FX1100(A) FA1800(A) (F1W: ’08-’11MY) (F1X: ’07-’08MY) (F2S: ’12MY)
Functions by model (Watercraft) Diagnosis Record A Item B C Engine code WaveRunner 60E 60E 6B6 60T Model name WaveRunner FX1000 (F1B: ’02MY) FX1000(A) GP1300 (F1B: ’03-’05MY) (F1G: ’03-’08MY) FX1000(A) (F1Y: ’06-’08MY) FX1100(A) (F1S: ’04-’05MY) FX1100(A) (F1X: ’06-’08MY) D E F G 6D3 6BU 6S5 6AN 6BH 6CN 6AA (WITH CATALYTIC CONVERTER) VX1100(A, B, C) (F1K: ’05-’08MY) VX1100(A, B, C) (F2L: ’09MY) VX1100(A, B, C) (F2N: ’10-’12MY) FX1800(A) FX1100(A) (F1W: ’08-’11MY) (F1X: ’07-’08MY) GX1800
Functions by model (Watercraft) A Item B C Engine code WaveRunner 60E 60E 6B6 60T Model name WaveRunner FX1000 (F1B: ’02MY) FX1000(A) GP1300 (F1B: ’03-’05MY) (F1G: ’03-’08MY) FX1000(A) (F1Y: ’06-’08MY) FX1100(A) (F1S: ’04-’05MY) FX1100(A) (F1X: ’06-’08MY) D E F G 6D3 6BU 6S5 6AN 6BH 6CN 6AA (WITH CATALYTIC CONVERTER) VX1100(A, B, C) (F1K: ’05-’08MY) VX1100(A, B, C) (F2L: ’09MY) VX1100(A, B, C) (F2N: ’10-’12MY) FX1800(A) FX1100(A) (F1W: ’08-’11MY) (F1X: ’07-’08MY) GX1800 (F2R: ’09-’12MY) G
Functions by model (Watercraft) A Item B C Engine code WaveRunner 60E 60E 6B6 60T Model name WaveRunner FX1000 (F1B: ’02MY) FX1000(A) GP1300 (F1B: ’03-’05MY) (F1G: ’03-’08MY) FX1000(A) (F1Y: ’06-’08MY) FX1100(A) (F1S: ’04-’05MY) FX1100(A) (F1X: ’06-’08MY) D E F G 6D3 6BU 6S5 6AN 6BH 6CN 6AA (WITH CATALYTIC CONVERTER) VX1100(A, B, C) (F1K: ’05-’08MY) VX1100(A, B, C) (F2L: ’09MY) VX1100(A, B, C) (F2N: ’10-’12MY) FX1800(A) FX1100(A) (F1W: ’08-’11MY) (F1X: ’07-’08MY) GX1800 (F2R: ’09-’12MY) G
Functions by model (Watercraft) Engine operating hours A Engine speed B C Engine code WaveRunner 60E 60E 6B6 60T Model name WaveRunner FX1000 (F1B: ’02MY) FX1000(A) GP1300 (F1B: ’03-’05MY) (F1G: ’03-’08MY) FX1000(A) (F1Y: ’06-’08MY) FX1100(A) (F1S: ’04-’05MY) FX1100(A) (F1X: ’06-’08MY) D E F G 6D3 6BU 6S5 6AN 6BH 6CN 6AA (WITH CATALYTIC CONVERTER) VX1100(A, B, C) (F1K: ’05-’08MY) VX1100(A, B, C) (F2L: ’09MY) VX1100(A, B, C) (F2N: ’10-’12MY) FX1800(A) FX1100(A) (F1W: ’08-’11MY) (F1X: ’07-
Functions by model (Watercraft) Engine Monitor A Item B Engine code WaveRunner 60E 60E 6B6 60T Model name WaveRunner FX1000 (F1B: ’02MY) FX1000(A) GP1300 (F1B: ’03-’05MY) (F1G: ’03-’08MY) FX1000(A) (F1Y: ’06-’08MY) FX1100(A) (F1S: ’04-’05MY) FX1100(A) (F1X: ’06-’08MY) E F G 6D3 6BU 6S5 6AN 6BH 6CN 6AA (WITH CATALYTIC CONVERTER) VX1100(A, B, C) (F1K: ’05-’08MY) VX1100(A, B, C) (F2L: ’09MY) VX1100(A, B, C) (F2N: ’10-’12MY) FX1800(A) FX1100(A) (F1W: ’08-’11MY) (F1X: ’07-’08MY) GX1800 (F2R: ’0
Functions by model (Watercraft) A Item EX.
Functions by model (Watercraft) Component Test A Stationary Test Item B C Engine code WaveRunner 60E 60E 6B6 60T Model name WaveRunner FX1000 (F1B: ’02MY) FX1000(A) GP1300 (F1B: ’03-’05MY) (F1G: ’03-’08MY) FX1000(A) (F1Y: ’06-’08MY) FX1100(A) (F1S: ’04-’05MY) FX1100(A) (F1X: ’06-’08MY) D E F G 6D3 6BU 6S5 6AN 6BH 6CN 6AA ( WITH CATALYTIC CONVERTER) VX1100(A, B, C) (F1K: ’05-’08MY) VX1100(A, B, C) (F2L: ’09MY) VX1100(A, B, C) (F2N: ’10-’12MY) FX1800(A) FX1100(A) (F1W: ’08-’11MY) (F1X: ’07
Functions by model (Watercraft) Logger Graph A Item B C Engine code WaveRunner 60E 60E 6B6 60T Model name WaveRunner FX1000 (F1B: ’02MY) FX1000(A) GP1300 (F1B: ’03-’05MY) (F1G: ’03-’08MY) FX1000(A) (F1Y: ’06-’08MY) FX1100(A) (F1S: ’04-’05MY) FX1100(A) (F1X: ’06-’08MY) D E F G 6D3 6BU 6S5 6AN 6BH 6CN 6AA (WITH CATALYTIC CONVERTER) VX1100(A, B, C) (F1K: ’05-’08MY) VX1100(A, B, C) (F2L: ’09MY) VX1100(A, B, C) (F2N: ’10-’12MY) FX1800(A) FX1100(A) (F1W: ’08-’11MY) (F1X: ’07-’08MY) GX1800 (F2R
Functions by model (Watercraft) ECM Rec Graph A Item B C Engine code WaveRunner 60E 60E 6B6 60T Model name WaveRunner FX1000 (F1B: ’02MY) FX1000(A) GP1300 (F1B: ’03-’05MY) (F1G: ’03-’08MY) FX1000(A) (F1Y: ’06-’08MY) FX1100(A) (F1S: ’04-’05MY) FX1100(A) (F1X: ’06-’08MY) D E F G 6D3 6BU 6S5 6AN 6BH 6CN 6AA (WITH CATALYTIC CONVERTER) VX1100(A, B, C) (F1K: ’05-’08MY) VX1100(A, B, C) (F2L: ’09MY) VX1100(A, B, C) (F2N: ’10-’12MY) FX1800(A) FX1100(A) (F1W: ’08-’11MY) (F1X: ’07-’08MY) GX1800 (F2
Functions by model (Watercraft) A Item B C Engine code WaveRunner 60E 60E 6B6 60T Model name WaveRunner FX1000 (F1B: ’02MY) FX1000(A) GP1300 (F1B: ’03-’05MY) (F1G: ’03-’08MY) FX1000(A) (F1Y: ’06-’08MY) FX1100(A) (F1S: ’04-’05MY) FX1100(A) (F1X: ’06-’08MY) D E F G 6D3 6BU 6S5 6AN 6BH 6CN 6AA (WITH CATALYTIC CONVERTER) VX1100(A, B, C) (F1K: ’05-’08MY) VX1100(A, B, C) (F2L: ’09MY) VX1100(A, B, C) (F2N: ’10-’12MY) FX1800(A) FX1100(A) (F1W: ’08-’11MY) (F1X: ’07-’08MY) GX1800 (F2R: ’09-’12MY) G
Aug.
