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Read this manual carefully before operating this vehicle.

OWNER’S MANUAL

EC-03

1CB-28199-EA

U1CBEA_Hyoshi.indd 1 2012/05/15 14:36:23

Summary of content (78 pages)

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q Read this manual carefully before operating this vehicle. OWNER’S MANUAL EC-03 1CB-28199-EA U1CBEA_Hyoshi.
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EAU46090 Q Read this manual carefully before operating this vehicle. This manual should stay with this vehicle if it is sold. U1CBEA_Hyoshi.
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1CB-9-EA.book 1 ページ２０１２年４月１１日水曜日午前９時３４分 INTRODUCTION EAU10113 Welcome to the Yamaha world of motorcycling! As the owner of the EC-03, you are benefiting from Yamaha’s vast experience and newest technology regarding the design and manufacture of high-quality products, which have earned Yamaha a reputation for dependability. Please take the time to read this manual thoroughly, so as to enjoy all advantages of your EC-03.
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1CB-9-EA.book 1 ページ２０１２年４月１１日水曜日午前９時３４分 IMPORTANT MANUAL INFORMATION EAU10133 Particularly important information is distinguished in this manual by the following notations: This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death. WARNING A WARNING indicates a hazardous situation which, if not avoided, could result in death or serious injury.
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1CB-9-EA.book 2 ページ２０１２年４月１１日水曜日午前９時３４分 IMPORTANT MANUAL INFORMATION EAU10200 EC-03 OWNER’S MANUAL ©2012 by Yamaha Motor Co., Ltd. 1st edition, April 2012 All rights reserved. Any reprinting or unauthorized use without the written permission of Yamaha Motor Co., Ltd. is expressly prohibited. Printed in Japan.
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1CB-9-EA.book 1 ページ２０１２年４月１１日水曜日午前９時３４分 TABLE OF CONTENTS SAFETY INFORMATION .................. 1-1 Further safe-riding points ................ 1-5 Charging the battery safely ............. 1-5 DESCRIPTION .................................. Left view .......................................... Right view ........................................ Controls and instruments................. 2-1 2-1 2-2 2-3 EC-03 FEATURES ............................. Features .........................................
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1CB-9-EA.book 1 ページ２０１２年４月１１日水曜日午前９時３４分 SAFETY INFORMATION EAU50655 Be a Responsible Owner As the vehicle’s owner, you are responsible for the safe and proper operation of your scooter. Scooters are single-track vehicles. Their safe use and operation are dependent upon the use of proper riding techniques as well as the expertise of the operator. Every operator should know the following requirements before riding this scooter.
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1CB-9-EA.book 2 ページ２０１２年４月１１日水曜日午前９時３４分 SAFETY INFORMATION 1 tice riding your scooter where there is no traffic until you have become thoroughly familiar with the scooter and all of its controls.  Many accidents have been caused by error of the scooter operator. A typical error made by the operator is veering wide on a turn due to excessive speed or undercornering (insufficient lean angle for the speed).
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1CB-9-EA.book 3 ページ２０１２年４月１１日水曜日午前９時３４分 SAFETY INFORMATION Maximum load: 87 kg (192 lb) When loading within this weight limit, keep the following in mind:  Cargo and accessory weight should be kept as low and close to the scooter as possible. Securely pack your heaviest items as close to the center of the vehicle as possible and make sure to distribute the weight as evenly as possible on both sides of the scooter to minimize imbalance or instability.
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1CB-9-EA.book 4 ページ２０１２年４月１１日水曜日午前９時３４分 SAFETY INFORMATION 1 namic changes. If accessories are added to the handlebar or front fork area, they must be as lightweight as possible and should be kept to a minimum. • Bulky or large accessories may seriously affect the stability of the scooter due to aerodynamic effects. Wind may attempt to lift the scooter, or the scooter may become unstable in cross winds. These accessories may also cause instability when passing or being passed by large vehicles.
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1CB-9-EA.book 5 ページ２０１２年４月１１日水曜日午前９時３４分 SAFETY INFORMATION EAUT2031 Further safe-riding points  Make sure to signal clearly when       making turns. Braking can be extremely difficult on a wet road. Avoid hard braking, because the scooter could slide. Apply the brakes slowly when stopping on a wet surface. Slow down as you approach a corner or turn. Once you have completed a turn, accelerate slowly. Be careful when passing parked cars.
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1CB-9-EA.book 6 ページ２０１２年４月１１日水曜日午前９時３４分 SAFETY INFORMATION dealer as soon as possible.  If the charging cord or charging 1 plug is damaged, do not plug in to an outlet. This could cause an electric shock or short circuit. Have your vehicle checked by a Yamaha dealer as soon as possible.
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1CB-9-EA.book 1 ページ２０１２年４月１１日水曜日午前９時３４分 DESCRIPTION EAU10410 Left view 1 2 3 1 2 7 6 5 1. Main switch/steering lock (page 4-1) 2. Seat lock (page 4-12) 3. Grab bar (page 4-13) 4. Motor housing 5. Rear brake lever free play adjusting nut (page 8-6) 6. Footrest 7.
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1CB-9-EA.book 2 ページ２０１２年４月１１日水曜日午前９時３４分 DESCRIPTION EAU10420 Right view 1 2 1 3 2 3 4 5 6 7 8 9 5 4 1. Charging cord (page 6-4) 2. Seat (page 4-12) 3. Luggage hook (page 4-13) 4. Footrest 5.
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1CB-9-EA.book 3 ページ２０１２年４月１１日水曜日午前９時３４分 DESCRIPTION EAU10430 Controls and instruments 1 2 4 3 2 3 4 5 6 7 5 1. Rear brake lever (page 4-11) 8 9 2. Handlebar switches (page 4-11) 3. Multi-function display (page 4-2) 4. Front brake lever (page 4-11) 5.
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1CB-9-EA.book 1 ページ２０１２年４月１１日水曜日午前９時３４分 EC-03 FEATURES EAU50470 1 2 3 4 5 6 7 8 9 EAU53920 Features Traveling distance The features of the EC-03 are following:  The driving power source is only electricity and there is no need for fuel supply or engine oil change.  High performance motor with greatly reduced noise and vibration providing a pleasant ride.  Charging the vehicle can be done via a grounded electrical outlet with residual-current device (RCD) protection.
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1CB-9-EA.book 2 ページ２０１２年４月１１日水曜日午前９時３４分 EC-03 FEATURES duced according to the ambient temperature due to changes of the battery temperature.  The distance that can be traveled becomes 5–10% shorter when the vehicle load is increased 10 kg. EAU50344 Effective use of the battery If the battery is left nearly fully charged (4–5 segments shown on the battery charge indicator) and exposed to high temperature for an extended period, it will rapidly deplete.
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1CB-9-EA.book 3 ページ２０１２年４月１１日水曜日午前９時３４分 EC-03 FEATURES EAU50352 Battery level 1 TIP Be sure to check the battery level before each ride. 2 3 4 5 6 7 8 9 Checking the battery level Check the number of segments displayed in the battery level indicator. TIP While charging the battery, the indicator shows the progress status of charging. This differs from the indication of remaining charge when the vehicle is in use. See page 6-9. 1 1.
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1CB-9-EA.book 4 ページ２０１２年４月１１日水曜日午前９時３４分 EC-03 FEATURES Battery level reference table Lit Battery level (%) Flashing Battery level indicator in the display What to do 2 OK. Go ahead with riding. OK. Go ahead with riding. The 4th segment flashes to indicate that the remaining battery charge is now above half level. 3 4 5 OK. Go ahead with riding. Decreased ability to ascend slopes. Charge the battery.
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1CB-9-EA.book 1 ページ２０１２年４月１１日水曜日午前９時３４分 INSTRUMENT AND CONTROL FUNCTIONS EAU49983 Beeper 1 2 3 4 5 6 The EC-03 informs you of the following operations and status of the vehicle using the beeper.  Key in “ON” position  Standby mode (See page 7-2.)  A control button is pushed  Security lock unlocked  Security lock unlock failed  Enters the riding mode (see page 4-6).  Turn signals in use  Battery level is approx. 10% (See page 3-4.
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1CB-9-EA.book 2 ページ２０１２年４月１１日水曜日午前９時３４分 INSTRUMENT AND CONTROL FUNCTIONS To lock the steering To unlock the steering EAU53930 Multi-function display EWA12312 2 2 1 WARNING Be sure to stop the vehicle before making any setting changes to the multi-function display. Changing settings while riding can distract the operator and increase the risk of an accident. 1 2 3 4 1. Push. 1. Push. 2. Turn. 2. Turn. 1. Turn the handlebars all the way to the left. 2.
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1CB-9-EA.book 3 ページ２０１２年４月１１日水曜日午前９時３４分 INSTRUMENT AND CONTROL FUNCTIONS 9 8 1 2 7 1 2 6 3 3 unit. When the key is turned to “ON”, the self-diagnosis starts automatically and all of the display segments of the multi-function meter appear. Once the self-diagnosis is completed, the display automatically changes to the standby mode. When in the standby mode, “PUSH” starts flashing. 1 2 3 5 1. Button 1 “POWER” 4 2. Button 2 “SET” 4 3.
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1CB-9-EA.book 4 ページ２０１２年４月１１日水曜日午前９時３４分 INSTRUMENT AND CONTROL FUNCTIONS TIP When the vehicle is in the riding mode, the beeper sounds. The beeper stops when either brake lever is squeezed or the vehicle starts moving. Control buttons Button 1 “POWER” Button 2 “SET” Button 3 “SELECT” The following operations and settings are made using these buttons.
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1CB-9-EA.book 5 ページ２０１２年４月１１日水曜日午前９時３４分 INSTRUMENT AND CONTROL FUNCTIONS  When the battery level indicator 1 2 3 4 5 6 7 8 9 shows less than two segments, if the vehicle is exposed to higher temperatures, “COOL” may flash and the riding speed may be reduced.  When riding on a long uphill stretch, “HEAT” may flash and the riding speed may be reduced.  When riding on a long uphill stretch, the temperature of the control unit may rise and “HEAT” may flash.
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1CB-9-EA.book 6 ページ２０１２年４月１１日水曜日午前９時３４分 INSTRUMENT AND CONTROL FUNCTIONS start to move if the accelerator grip is turned while the key is turned to “ON”. Speed warning indicator “SPEED” If the vehicle speed exceeds 45 km/h, the speed warning indicator appears and the warning light flashes. 2 1 Operating status indicator “RUN” This indicator appears when the vehicle can be ridden. Battery level indicator This indicator shows the remaining battery charge.
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1CB-9-EA.book 7 ページ２０１２年４月１１日水曜日午前９時３４分 INSTRUMENT AND CONTROL FUNCTIONS 1 2 3 4 5 6 7 8 9 Error warnings If a problem is detected, the warning light comes on. In this case, check for the warning mark “ ”. If this warning mark also appears, have a Yamaha dealer check the vehicle. Warning mark “ ” This warning mark flashes if a problem is detected. If the warning mark keeps flashing after turning the key to “OFF” and then back to “ON”, have a Yamaha dealer check the vehicle.
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1CB-9-EA.book 8 ページ２０１２年４月１１日水曜日午前９時３４分 INSTRUMENT AND CONTROL FUNCTIONS 1 2 3 1. Button 1 “POWER” 2. Button 2 “SET” 3. Button 3 “SELECT” The display shows that the vehicle is in the riding mode. lock the security lock. (See page 7-1 for more information about unlocking the security lock.)  When the vehicle enters the riding mode, the beeper sounds. The beeper stops sounding when either brake lever is squeezed or the vehicle starts moving. 3. Press buttons 2 and 3 simultaneously.
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1CB-9-EA.book 9 ページ２０１２年４月１１日水曜日午前９時３４分 INSTRUMENT AND CONTROL FUNCTIONS for a few seconds, and the vehicle returns to the riding mode. Repeat the procedure from step 3. a security number. When a four-digit security number has been entered, “OK or NG” is displayed. 1 2 3 1 4 5 1. Input number indicator “– – – – –” 1 1. Incorrect number indicator “NG” 6 2 5. “NEW” and “– – – – –” are displayed. 2. New number indicator “NEW” Enter a new security number.
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1CB-9-EA.book 10 ページ２０１２年４月１１日水曜日午前９時３４分 INSTRUMENT AND CONTROL FUNCTIONS 7. Push button 2 “SET”. The security number flashes for a few seconds, and then the vehicle enters the riding mode. Locking and unlocking the security lock Locking the security lock Push button 2 “SET” for a few seconds. When the security lock is locked, the security lock indicator “ LOCK” is displayed. security number. (See “Preparations for starting off” on page 7-1.
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1CB-9-EA.book 11 ページ２０１２年４月１１日水曜日午前９時３４分 INSTRUMENT AND CONTROL FUNCTIONS EAU1234A Handlebar switches EAU12901 Front brake lever Rear brake lever 1 1 EAU12951 1 2 3 1 4 2 1. Turn signal switch “ 5 6 7 8 9 2. Horn switch “ / ” 1. Front brake lever ” EAU12460 Turn signal switch “ / ” To signal a right-hand turn, push this switch to “ ”. To signal a left-hand turn, push this switch to “ ”. When released, the switch returns to the center position.
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1CB-9-EA.book 12 ページ２０１２年４月１１日水曜日午前９時３４分 INSTRUMENT AND CONTROL FUNCTIONS EAUT3170 EAU50060 Seat Helmet holder The helmet holder is located under the seat. A helmet holding cable is provided under the seat to secure a helmet to the helmet holder. To open the seat 1. Place the vehicle on the centerstand. 2. Insert the key in the lock, and then turn it clockwise. 1 To close the seat 1. Fold the seat down, and then push it down to lock it in place. 2. Remove the key.
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1CB-9-EA.book 13 ページ２０１２年４月１１日水曜日午前９時３４分 INSTRUMENT AND CONTROL FUNCTIONS 1 2 3 4 tached to the helmet holder, since the helmet may hit objects, causing loss of control and possibly an accident.[EWA10161] To release the helmet from the helmet holder Open the seat, remove the helmet holding cable from the helmet holder and the helmet, and then close the seat. EAUT1072 Luggage hook EAU29910 Grab bar EWAT1031 WARNING  Do not exceed the load limit of 1 kg (2 lb) for the luggage hook.
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1CB-9-EA.book 1 ページ２０１２年４月１１日水曜日午前９時３４分 FOR YOUR SAFETY – PRE-OPERATION CHECKS EAU15596 Inspect your vehicle each time you use it to make sure the vehicle is in safe operating condition. Always follow the inspection and maintenance procedures and schedules described in the Owner’s Manual. EWA11151 WARNING Failure to inspect or maintain the vehicle properly increases the possibility of an accident or equipment damage. Do not operate the vehicle if you find any problem.
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1CB-9-EA.book 2 ページ２０１２年４月１１日水曜日午前９時３４分 FOR YOUR SAFETY – PRE-OPERATION CHECKS ITEM Instruments, lights, signals and switches CHECKS • Check operation. • Correct if necessary.
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1CB-9-EA.book 1 ページ２０１２年４月１１日水曜日午前９時３４分 CHARGING THE BATTERY Yamaha dealer check the vehicle. EAU50561     EAU50383 Battery charging location EWA15761 EWA15872 WARNING If the vehicle is damaged due to overturning or accident, do not plug in the charging plug to the outlet. Otherwise it could cause an electric shock or short circuit. Have a Yamaha dealer check the charging plug before charging the battery.
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1CB-9-EA.book 2 ページ２０１２年４月１１日水曜日午前９時３４分 CHARGING THE BATTERY 1 dent, do not plug in the charging cord. Have your vehicle checked by a Yamaha dealer as soon as possible. 2 3 4 posed to direct sunlight or near a heater.  Do not charge when there is risk of thunderstorms or lightning. Electrical surges could cause damage.  Do not use the AC outlet of a car or generator for charging the battery as this could cause a malfunction.
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1CB-9-EA.book 3 ページ２０１２年４月１１日水曜日午前９時３４分 CHARGING THE BATTERY Examples of unsuitable charging locations Charging in a place exposed to direct sunlight or near a heater. EAU50395 Charging procedure EWA15692   Charging in cold places such as in a storage shed, outdoors or in the winter.   WARNING Do not handle the charging plug with wet hands. You could be electrocuted.
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1CB-9-EA.book 4 ページ２０１２年４月１１日水曜日午前９時３４分 CHARGING THE BATTERY dow. the charging plug. storing place as shown.  Do not pull or apply excessive 1 2   3  4 5  6  7  8 9  force to the charging cord. Do not drop the charging cord or charging plug or expose it to strong impact. Do not secure the charging cord or charging plug in a place with sharp objects such as a nail. Do not step on the charging cord or charging plug or place any object on them.
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1CB-9-EA.book 5 ページ２０１２年４月１１日水曜日午前９時３４分 CHARGING THE BATTERY 6. Close the seat and push down on the back to lock it in position. along with other electrical equipment which may exceed the outlet’s amperage and overheat the outlet.  Be sure to plug in the charging plug firmly. TIP Before closing the seat, make sure that nothing is left under it. 7. Remove the key. To help prevent theft, be sure to lock the steering, and then remove the key when charging the battery. 8.
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1CB-9-EA.book 6 ページ２０１２年４月１１日水曜日午前９時３４分 CHARGING THE BATTERY indicator level appears in the display and the beeper sounds. All indicator segments appear for a few seconds, and the charging progress status is shown. 1 2 3 1 4 1. Temperature indicator “HEAT”  If ambient temperature is below –5 5 6 TIP  The battery may be above the 7 8 9 maximum 50 C suitable for charging immediately after riding.
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1CB-9-EA.book 7 ページ２０１２年４月１１日水曜日午前９時３４分 CHARGING THE BATTERY pears in the display during charging. The display goes off if the charging plug is unplugged during charging.  Even if the key is turned to “ON”, the vehicle does not enter the standby mode during charging. ing plug can be damaged when closing the seat.[ECA17480] 2 1 1 2 3 Completing charging When the battery is fully charged, the display goes off automatically after a few minutes. 1.
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1CB-9-EA.book 8 ページ２０１２年４月１１日水曜日午前９時３４分 CHARGING THE BATTERY 5. Close the seat, and push down on the back to lock it in position. 1 TIP  Before closing the seat, make sure that nothing is left under the seat. 2  Make sure that the seat is securely locked before riding. 3 6. Remove the key. EWA15900 4 5 6 7 WARNING When not in use, do not leave the charging plug plugged into an outlet. Dust or foreign objects could build up and cause a fire.
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1CB-9-EA.book 9 ページ２０１２年４月１１日水曜日午前９時３４分 CHARGING THE BATTERY EAU50411 EAU50425 Display of charging progress status About the battery The charging process is displayed by the battery level indicator. Lithium-ion (Li-ion) battery The Li-ion battery used in the EC-03 features high energy density and has a high voltage (approximately three times that of nickel-cadmium (Ni-Cd) or nickel-hydrogen (Ni-MH) batteries), meaning it can be made both compact and lightweight.
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1CB-9-EA.book 10 ページ２０１２年４月１１日水曜日午前９時３４分 CHARGING THE BATTERY the accumulated charging amount has reached 14000 Ah, the battery will no longer be usable. 1 TIP  When the battery is replaced with 2 3 4 5 6 7 8 Battery depletion The electric output capacity of the Li-ion battery used in the EC-03 gradually decreases in the course of use.
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1CB-9-EA.book 1 ページ２０１２年４月１１日水曜日午前９時３４分 OPERATION AND IMPORTANT RIDING POINTS EAU15951 EAU50093 Preparations for starting off Read the Owner’s Manual carefully to become familiar with all controls. If there is a control or function you do not understand, ask your Yamaha dealer. EWA10271 WARNING Failure to familiarize yourself with the controls can lead to loss of control, which could cause an accident or injury. TIP Make sure the accelerator grip is closed before starting off.
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1CB-9-EA.book 2 ページ２０１２年４月１１日水曜日午前９時３４分 OPERATION AND IMPORTANT RIDING POINTS 5. Turn the key to “ON”. “ LOCK” comes on.  If the accelerator grip is turned 1 while the vehicle is in the standby mode, the beeper sounds. 2 6. Cancel the standby mode by pressing one of the buttons. 1 3 4 2 3 After all displays come on for a few seconds, the vehicle enters the standby mode. 5 1. Input number indicator “– – – – –” 1 6 1. Button 1 “POWER” 7 2. Button 2 “SET” 3.
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1CB-9-EA.book 3 ページ２０１２年４月１１日水曜日午前９時３４分 OPERATION AND IMPORTANT RIDING POINTS TIP When the vehicle enters the riding mode, the beeper sounds. The beeper stops sounding when either brake lever is squeezed or the vehicle starts moving. If the entered security number is incorrect, the buzzer sounds, “NG” flashes for a few seconds, and the vehicle returns to the standby mode. curity lock cannot be unlocked even if the correct security number is entered.
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1CB-9-EA.book 4 ページ２０１２年４月１１日水曜日午前９時３４分 OPERATION AND IMPORTANT RIDING POINTS 1 2 3 4 TIP The beeper sounds while the turn signal switch is signaling. To restart the vehicle after the vehicle has been stopped for more than five minutes, turn the key to “OFF” and then back to “ON” again. 3. Check in front of and behind the vehicle to make sure that it is safe to start off. 4. Release the rear brake lever. 5.
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1CB-9-EA.book 5 ページ２０１２年４月１１日水曜日午前９時３４分 OPERATION AND IMPORTANT RIDING POINTS EAU50961 Braking Front EAU50122 Parking To prevent theft, be sure to lock the steering and remove the key when parking. It is recommended to additionally use a chain lock or other type of motorcycle lock. EWA10300     WARNING Avoid braking hard or suddenly (especially when leaning over to one side), otherwise the scooter may skid or overturn.
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1CB-9-EA.book 1 ページ２０１２年４月１１日水曜日午前９時３４分 PERIODIC MAINTENANCE AND ADJUSTMENT EAU50130 1 2 3 4 5 6 7 8 9 Periodic inspection, adjustment, and lubrication will keep your vehicle in the safest and most efficient condition possible. Safety is an obligation of the vehicle owner/operator. The most important points of vehicle inspection, adjustment, and lubrication are explained on the following pages.
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1CB-9-EA.book 2 ページ２０１２年４月１１日水曜日午前９時３４分 PERIODIC MAINTENANCE AND ADJUSTMENT EAU50610 TIP  The annual checks must be performed every year, except if a kilometer-based maintenance is performed in- stead.  From 30000 km, repeat the maintenance intervals starting from 6000 km.  Items marked with an asterisk should be performed by a Yamaha dealer as they require special tools, data and technical skills. 3 EAU50620 General maintenance and lubrication chart ODOMETER READING NO.
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1CB-9-EA.book 3 ページ２０１２年４月１１日水曜日午前９時３４分 PERIODIC MAINTENANCE AND ADJUSTMENT ODOMETER READING NO. ITEM 6000 km 12000 km 18000 km 24000 km ANNUAL CHECK                                  • Lubricate.
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1CB-9-EA.book 4 ページ２０１２年４月１１日水曜日午前９時３４分 PERIODIC MAINTENANCE AND ADJUSTMENT EAU50143 Checking for irregular motor sounds Check the motor for irregular sounds. TIP The motor cannot be revved beyond a certain motor speed by turning the accelerator grip when the vehicle is on the centerstand. EAU50155 Checking the accelerator grip Before checking the accelerator grip, check the following points.  Make sure that the key is in the “OFF” position.
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1CB-9-EA.book 5 ページ２０１２年４月１１日水曜日午前９時３４分 PERIODIC MAINTENANCE AND ADJUSTMENT EAU50674 Tires 1 2 3 Tires are the only contact between the vehicle and the road. Safety in all conditions of riding depends on a relatively small area of road contact. Therefore, it is essential to maintain the tires in good condition at all times and replace them at the appropriate time with the specified tires. Tire air pressure The tire air pressure should be checked and, if necessary, adjusted before each ride.
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1CB-9-EA.book 6 ページ２０１２年４月１１日水曜日午前９時３４分 PERIODIC MAINTENANCE AND ADJUSTMENT EAU22003 Front tire: Size: 60/100-12 36J Manufacturer/model: INOUE RUBBER/MB80 Rear tire: Size: 60/100-12 36J Manufacturer/model: INOUE RUBBER/MB80 Cast wheels EWA10610 WARNING The wheels on this model are not designed for use with tubeless tires. Do not attempt to use tubeless tires on this model. EWA10471 WARNING  Have a Yamaha dealer replace excessively worn tires.
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1CB-9-EA.book 7 ページ２０１２年４月１１日水曜日午前９時３４分 PERIODIC MAINTENANCE AND ADJUSTMENT Rear dealer make this adjustment. Front 1 1 2 2 (a) 3 4 1 1. Rear brake lever 2. Brake lever free play 5 6 7 8 9 Front brake lever free play: 10.0–20.0 mm (0.39–0.79 in) Rear brake lever free play: 10.0–20.0 mm (0.39–0.79 in) Periodically check the front and rear brake lever free play and, if necessary, adjust them as follows.
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1CB-9-EA.book 8 ページ２０１２年４月１１日水曜日午前９時３４分 PERIODIC MAINTENANCE AND ADJUSTMENT EAU22361 Checking the front and rear brake shoes Front 2 1 The front and rear brake shoes must be checked for wear at the intervals specified in the periodic maintenance and lubrication chart. Each brake is provided with a wear indicator, which allows you to check the brake shoe wear without having to disassemble the brake. To check the brake shoe wear, check the position of the wear indicator while applying the brake.
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1CB-9-EA.book 9 ページ２０１２年４月１１日水曜日午前９時３４分 PERIODIC MAINTENANCE AND ADJUSTMENT EAU43631 Lubricating the front and rear brake levers 1 EAU23192 Recommended lubricant: Lithium-soap-based grease Checking and lubricating the centerstand Front brake lever 2 3 4 5 The operation of the centerstand should be checked before each ride, and the pivots and metal-to-metal contact surfaces should be lubricated if necessary.
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1CB-9-EA.book 10 ページ２０１２年４月１１日水曜日午前９時３４分 PERIODIC MAINTENANCE AND ADJUSTMENT EAU42081 EAU45511 Checking the front fork Checking the steering The condition and operation of the front fork must be checked as follows at the intervals specified in the periodic maintenance and lubrication chart. Worn or loose steering bearings may cause danger. Therefore, the operation of the steering must be checked as follows at the intervals specified in the periodic maintenance and lubrication chart. 1.
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1CB-9-EA.book 11 ページ２０１２年４月１１日水曜日午前９時３４分 PERIODIC MAINTENANCE AND ADJUSTMENT EAU23291 Checking the wheel bearings EAU23798 Replacing the headlight bulb This model is equipped with a halogen bulb headlight. If the headlight bulb burns out, replace it as follows. 1 ECA10650 2 3 4 5 6 7 8 9 The front and rear wheel bearings must be checked at the intervals specified in the periodic maintenance and lubrication chart.
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1CB-9-EA.book 12 ページ２０１２年４月１１日水曜日午前９時３４分 PERIODIC MAINTENANCE AND ADJUSTMENT bulb. EAU24133 1 Replacing the tail/brake light bulb 1. Remove the tail/brake light lens by removing the screws. 2 1 1 3 1. Screw 4 2. Disconnect the headlight coupler, and then remove the headlight bulb cover. 1 2 1. Headlight bulb holder 4. Place a new headlight bulb into position, and then secure it with the bulb holder. 5. Install the bulb cover, and then connect the coupler. 6.
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1CB-9-EA.book 13 ページ２０１２年４月１１日水曜日午前９時３４分 PERIODIC MAINTENANCE AND ADJUSTMENT EAU24204 1 Replacing a turn signal light bulb 1 1. Remove the turn signal light lens by removing the screw. 2 1 1 3 4 5 6 7 8 1. Tail/brake light bulb 3. Insert a new bulb into the socket, push it in, and then turn it clockwise until it stops. 4. Install the lens by installing the screws. NOTICE: Do not overtighten the screws, otherwise the lens may break.[ECA10681] 1. Turn signal light bulb 2 1.
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1CB-9-EA.book 14 ページ２０１２年４月１１日水曜日午前９時３４分 PERIODIC MAINTENANCE AND ADJUSTMENT short circuit. EAU50573 Checking the charging cord and charging plug  Replace the charging cord or charging plug if damaged. Otherwise, this could cause a fire, electric shock or short circuit.  Check that there is no damage to the charging cord or charging plug, and if problem is detected, have a Yamaha dealer check the vehicle.  Check that there is no dirt or foreign material on the charging cord or charging plug.
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1CB-9-EA.book 15 ページ２０１２年４月１１日水曜日午前９時３４分 PERIODIC MAINTENANCE AND ADJUSTMENT EAU50184 Troubleshooting 1 2 If a problem occurs, check the following before taking the vehicle to a Yamaha dealer. However, if no electric power is supplied (nothing appears in the display), have a Yamaha dealer check the vehicle. 3 4 5 6 7 8 9 The vehicle does not enter the standby mode when the key is turned to “ON” Check the following: 1.
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1CB-9-EA.book 16 ページ２０１２年４月１１日水曜日午前９時３４分 PERIODIC MAINTENANCE AND ADJUSTMENT ECA11982 NOTICE Do not use a bulb of a wattage other than specified to avoid causing extensive damage to the electrical system and possibly a fire. The motor stops while riding Check the following: 1. Is the battery sufficiently charged? Check the battery level indicator. If the remaining charge is insufficient, charge the battery before continuing to ride. 2. Is “HEAT” flashing and did “RUN” go off? 1 1.
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1CB-9-EA.book 17 ページ２０１２年４月１１日水曜日午前９時３４分 PERIODIC MAINTENANCE AND ADJUSTMENT The warning light comes on, and “CHG” and the warning mark “ ” flash during charging 1 utes. If charging automatically stops again, there may be a malfunction with the vehicle. Stop charging and have a Yamaha dealer check the vehicle. When the key is turned to “ON”, the warning light comes on and both “CHG” and the warning mark “ ” flash in the display 2 3 there may be a malfunction with the vehicle.
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1CB-9-EA.book 18 ページ２０１２年４月１１日水曜日午前９時３４分 PERIODIC MAINTENANCE AND ADJUSTMENT The charging process is in the standby mode because the battery temperature is higher than 50 C. Allow the battery to cool down. When the battery temperature falls to the specified temperature, “HEAT” goes off and charging starts automatically. (See page 6-1 for more information about “Battery charging place”.) 1 2 3 “COOL” flashes in the display during charging 1. Warning light 2. Battery condition indicator “CHG” 3.
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1CB-9-EA.book 19 ページ２０１２年４月１１日水曜日午前９時３４分 PERIODIC MAINTENANCE AND ADJUSTMENT When charging is started, the beeper sounds, and the following indicates the battery is at the end of its service life  The warning light flashes  The warning mark “ ” comes on  The “PUSH” indicator and “OLD” indicator alternately appear in the display 1 2 3 4 1 2 3 4 1. Battery level indicator 2. Warning light 5 3. Battery condition indicator “PUSH”/“OLD” 6 The battery is near the end of its service life.
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1CB-9-EA.book 20 ページ２０１２年４月１１日水曜日午前９時３４分 PERIODIC MAINTENANCE AND ADJUSTMENT indicating the battery has reached the end of its service life. 1 2 1. Warning light The battery cannot be charged (the battery level indicator remains low after charging) Is the charging plug properly plugged into an outlet? After checking, charge the battery again by the procedures described in “Charging procedure” on page 6-3.
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1CB-9-EA.book 1 ページ２０１２年４月１１日水曜日午前９時３４分 SCOOTER CARE AND STORAGE EAU37833 Matte color caution Care ECA15192 1 2 3 4 5 6 7 8 9 EAU50832 NOTICE Some models are equipped with matte colored finished parts. Be sure to consult a Yamaha dealer for advice on what products to use before cleaning the vehicle. Using a brush, harsh chemical products or cleaning compounds when cleaning these parts will scratch or damage their surface. Wax also should not be applied to any matte colored finished parts.
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1CB-9-EA.book 2 ページ２０１２年４月１１日水曜日午前９時３４分 SCOOTER CARE AND STORAGE rosion protection spray.  Improper cleaning can damage plastic parts such as cowlings, panels, windshields, headlight lenses, meter lenses, etc. Use only a soft, clean cloth or sponge with water to clean plastic. However, if the plastic parts cannot be thoroughly cleaned with water, diluted mild detergent with water may be used. Be sure to rinse off any detergent residue using plenty of water, as it is harmful to plastic parts.
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1CB-9-EA.book 3 ページ２０１２年４月１１日水曜日午前９時３４分 SCOOTER CARE AND STORAGE 1 2 3 4 3. To prevent corrosion, it is recommended to apply a corrosion protection spray on all metal, including chrome- and nickel-plated, surfaces. 4. Use spray oil as a universal cleaner to remove any remaining dirt. 5. Touch up minor paint damage caused by stones, etc. 6. Wax all painted surfaces. 7. Let the scooter dry completely before storing or covering it.
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1CB-9-EA.book 4 ページ２０１２年４月１１日水曜日午前９時３４分 SCOOTER CARE AND STORAGE der to extend the battery life, it is recommended to charge the battery until the battery level indicator reaches a maximum of 2–3 segments. A lower or higher charge is not recommended.  Make sure that the amount of charge remaining in the battery does not fall below 20% (less than the last segment of the battery level indicator).
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1CB-9-EA.book 1 ページ２０１２年４月１１日水曜日午前９時３４分 SPECIFICATIONS Dimensions: 1 2 3 4 5 6 7 8 Overall length: 1565 mm (61.6 in) Overall width: 600 mm (23.6 in) Overall height: 990 mm (39.0 in) Seat height: 745 mm (29.3 in) Wheelbase: 1080 mm (42.5 in) Ground clearance: 110 mm (4.33 in) Minimum turning radius: 1700 mm (66.9 in) Weight: Curb weight: 56 kg (123 lb) Chassis: Frame type: Backbone Caster angle: 25.00  Trail: 75 mm (3.
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1CB-9-EA.book 1 ページ２０１２年４月１１日水曜日午前９時３４分 CONSUMER INFORMATION EAU48612 Identification numbers EAU26400 Vehicle identification number Record the vehicle identification number and model label information in the spaces provided below for assistance when ordering spare parts from a Yamaha dealer or for reference in case the vehicle is stolen. EAU26540 Model label 1 1 2 3 VEHICLE BER: IDENTIFICATION NUM4 1.
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1CB-9-EA.book 2 ページ２０１２年４月１１日水曜日午前９時３４分 INDEX A Acceleration and deceleration....................7-4 Accelerator grip, checking..........................8-4 B Battery, charging location ..........................6-1 Battery, charging procedure.......................6-3 Battery, charging safely .............................1-5 Battery, charging time ................................6-8 Battery, effective use of .............................3-2 Battery level ............................................
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U1CBEA_Hyoshi.
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PRINTED ON RECYCLED PAPER U1CBEA_Hyoshi.indd 4 PRINTED IN JAPAN 2012.05-0.