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C-5000 COMMUNICATION MANAGEMENT CONTROLLER INSTALLATION MANUAL F. C-5000 Communication Management Controller Installation Wiring Considerations (1) C-5000 Transceiver (FLEXCOMM I) Connector P501 or P502. Figure 4-12. C-5000 Transceiver (FLEXCOMM I) Connector P501 or P502 Publication No.
C-5000 COMMUNICATION MANAGEMENT CONTROLLER INSTALLATION MANUAL (2) C-5000 Transceiver (FLEXCOMM I) Connector P501 or P502. PIN 1 2 3 4 5 SIGNAL NAME TONE C LINE TX PWR LITE 0.08 MHZ CHN LINE 120 MHZ CHN LINE 80 MHZ CHN LINE PIN 32 33 34 35 36 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 TONE E LINE (MSB) SPARE #2 ON/OFF 10.0025 MHZ CHN LINE 2 MHZ CHN LINE MIC HI TONE A LINE (LSB) MAIN RCVR AUDIO DISABLE TX PWR SELECT CHN MEMORY DISCRETE NO. 2 CHN MEMORY DISCRETE NO.
C-5000 COMMUNICATION MANAGEMENT CONTROLLER INSTALLATION MANUAL Pin(s) - Signal Name 3, 4, 5, 9, 10, 26, 27, 28, 30, 31, 32, 34, 35, 37, 44, 49, 51, 52, 53, 55, 57 - CHANNEL LINES The channeling lines use BCD (Binary Coded Decimal) negative logic to control the Transceiver channel frequency. These lines are grounded by the Control Unit to channel the Transceiver to the selected frequency. The channel is determined by adding the weighted value of each line. To channel a transceiver to 157.
C-5000 COMMUNICATION MANAGEMENT CONTROLLER INSTALLATION MANUAL Pin(s) - Signal Name 54 - GUARD RX AUDIO DISABLE Grounding this line disables guard audio, but does not affect Main Receiver or sidetone audio. The guard channel indicator continues to indicate guard channel activity. 58 - MAIN SQUELCH LITE The Transceiver pulls this line low to activate the main squelch annunciator in the Control Unit.
C-5000 COMMUNICATION MANAGEMENT CONTROLLER INSTALLATION MANUAL Pin(s) - Signal Name Some possible uses for these include: • Antenna switching • External encoder enable (disable). • External decoder enable (disable). • Any functional or equipment switching associated with a given channel. These switch closures may be combined with a digital decoder to expand the capabilities. These switches are open collector drivers.
C-5000 COMMUNICATION MANAGEMENT CONTROLLER INSTALLATION MANUAL Pin(s) - Signal Name 21 - UNSQUELCHED MAIN AUDIO This line provides unsquelched audio from the Main Receiver. The frequency response is flat from 60 Hz to 5 kHz. A received signal of 1 kHz tone at ±3 kHz deviation will produce approximately 0.6 Vrms into a 20k Ohm load. The RT138F and RT-406F Frequency Range is approximately 1 Hz to 6 kHz.
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C-5000 COMMUNICATION MANAGEMENT CONTROLLER INSTALLATION MANUAL G. C-5000 Transceiver Interface, RT-9600, RT-9600F, RT-7200 Transceivers (1) Connector P501/P502 Figure 4-14. Connector P501/P502 Publication No.
C-5000 COMMUNICATION MANAGEMENT CONTROLLER INSTALLATION MANUAL (2) C-5000 Transceiver (RT-9600(F)/7200) Connector P50X (P501, P502, or P503) PIN 1 2 3 4 5 6 SIGNAL NAME TONE SELECT C TX POWER ANNUNCIATE 0.08 MHZ 20 MHZ 80 MHZ TONE E PIN 32 33 34 35 36 37 7 SPARE #2 38 8 ON/OFF 39 9 RT7200: 40 MHZ, RT9600(F): .0025 MHZ, RT960OF w/DVP/DES: .002MHZ 2 MHZ MIC HI TONE SELECT A MAIN AUDIO INHIBIT TX PWR SELECT CHN MEMORY DISCRETE NO. 2 CHN MEMORY DISCRETE NO. 3 CHN MEMORY DISCRETE NO.
C-5000 COMMUNICATION MANAGEMENT CONTROLLER INSTALLATION MANUAL Pin(s) - Signal Name 13, 14, 15, 16 - AUDIO AND SIDETONE HI AND LO These wires are provided separately for those systems that have separate transmitter sidetone circuits. They should be paralleled when driving a speaker directly. 10 Watt audio rated transceivers are not accommodated. In the case of the 100 mW transceivers, the audio and sidetone outputs (output impedance of 600 Ohms) must be set for 7.8 Vrms into 600 Ohms.
C-5000 COMMUNICATION MANAGEMENT CONTROLLER INSTALLATION MANUAL Pin(s) - Signal Name 25 - EXTERNAL GUARD AUDIO INHIBIT When grounded, will mute audio outputs for the guard receiver. 18 - EXTERNAL CTCSS TONE IN Provision for modulating the transmitter with audio outside the normal audio frequency range of 300 to 3000 Hz. Approximately 0.3 Vrms will give 5 kHz deviation.
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C-5000 COMMUNICATION MANAGEMENT CONTROLLER INSTALLATION MANUAL H. Special Options (1) Take_Control Two C-5000's can be wired so that they can share the control of a RT-5000. To implement this feature, the installer must make use of the "Take_Control" feature. Please review Figure 4-16 that shows the installation of two C-5000's sharing control of two RT-5000's.
C-5000 COMMUNICATION MANAGEMENT CONTROLLER INSTALLATION MANUAL (3) Explanation of Example System In the example system shown in Figure 4-16 two C-5000's part number 31300-1202-1220 are sharing the control of two RT-5000's. Note the following key elements of the wiring: a) The wires between P501 of both C-5000's are built in a "Y" configuration and run to RT-5000 #1. b) The write between P502 of both C-5000's are built in a "Y" configuration and run to RT-5000 #2.
C-5000 COMMUNICATION MANAGEMENT CONTROLLER INSTALLATION MANUAL All the above boils down to the following: To use RT-5000 #1, put the "Take_Control" switch in the position so the operators control head shows the status of RT-5000 #1. To transmit, put the audio panel on FM1. Do the same for transceiver #2 except use Take_Control switch for RT-5000 #2 and then select FM2 on the audio panel.
C-5000 COMMUNICATION MANAGEMENT CONTROLLER INSTALLATION MANUAL Figure 4-16 Dual C-5000/RT-5000 with Take_Control Block Diagram Page 4-104 Section 4 – Electrical Installation May 2006 Publication No.
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C-5000 COMMUNICATION MANAGEMENT CONTROLLER INSTALLATION MANUAL Item Designator Description Wulfsberg P/N Mil Spec P/N Radio & Control Supplies C-5000 System Interface Connector P500 D-Sub (62 Pin female, with backshell and two male jackscrews) PN 129-215344-01 Radio Option 1: Serial Interface Connector P501 P502 and/or D-Sub (37 Pin female, with backshelI and one each female and male jackscrews) (For RT-5000 installations) PN 129-217474-01 Radio Option 2: Parallel Interface Connector P501 P50
C-5000 COMMUNICATION MANAGEMENT CONTROLLER INSTALLATION MANUAL Item Designator Description Wulfsberg P/N Mil Spec P/N Kit IN-210 Connector & Tray, Flexcomm™ I 149-0059-000 Connector IN-210-1 Kit Includes: Mil-Circ, 61 Pin female, Flexcomm™ I 149-0059-001 Tray MT-210 Non RT-5000 Radio Install Supplies Adapter Cable Kit Includes: Mounting Tray, Flexcomm™ I Single Harness to Dual Radio, Flexcomm™ I 300-2194-000 124-041326 Antennas AT-50 / AT-51 Lo-Split RF Connector J511 N Type (Plug, stra
C-5000 COMMUNICATION MANAGEMENT CONTROLLER INSTALLATION MANUAL Item Designator Description Wulfsberg P/N Mil Spec P/N AT-550 / AT-560 / AT-5000 Hi-Split Connector RF J401 TNC (Plug, straight) for use with RG-393 coax) TNC (Plug, 90 degree) for use with RG-393 coax) 129-041397-01 129-041398-01 Lo-Split Connector RF J402 N Type (Plug, straight) for use with RG-142 coax) N Type (Plug, 90 degree) for use with RG-142 coax) 129-049112-01 129-049113-01 J403 Mil-Circ, 10 Pin male PN 129-217323-01 M
C-5000 COMMUNICATION MANAGEMENT CONTROLLER INSTALLATION MANUAL Item Designator Description Wulfsberg P/N Mil Spec P/N Flexcomm I System converting to Flexcomm II System Special Adapters Adapter Cable Harness/Transceiver/Antenna Tuner 153-041054 Adapter Cable C-5000 Parallel to Serial 153-041055 Adapter Cable FC-5000 to AT-560 153-041056 Adapter Cable RG-142 Antenna Coax 153-041057 Adapter Cable RG-393 Antenna Coax 153-041058 Adapter Cable Flexcomm I Transceiver to RT-5000 124-041326 A
C-5000 COMMUNICATION MANAGEMENT CONTROLLER INSTALLATION MANUAL SECTION 5 – CONFIGURATION AND PROGRAMMING 1. Introduction Refer to the Operator’s Manual, P/N 150-041102, for more information. Publication No. 150-041118 Rev.
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C-5000 COMMUNICATION MANAGEMENT CONTROLLER INSTALLATION MANUAL SECTION 6 -SYSTEM VERIFICATION PROCEDURE 1. General The following procedure is written for the purpose of verifying the installation of the C-5000 and associated radio systems. It assumes the user has basic knowledge of the operation of the C5000 in order to perform this procedure. If need be, review the C-5000 operations manual before beginning the procedure.
C-5000 COMMUNICATION MANAGEMENT CONTROLLER INSTALLATION MANUAL • Using a signal generator or a known available channel, verify that all transceivers can receive normal signals. Standard signals that may be used are air traffic control tower or ATIS frequencies for AM channels (RT-5000 only) and NOAA weather channels for VHF FM frequencies.
C-5000 COMMUNICATION MANAGEMENT CONTROLLER INSTALLATION MANUAL RT-5000 Alternative Input Options (cont’d) Actual RT-5000 Alternate RT-5000 Part Number Part Number 1811 N/A 1911 N/A 2011 N/A 2111 N/A 2211 N/A 2311 N/A 2411 N/A 2511 N/A 2611 1011 2711 1211 2811 0611 2911 0611 3011 1211 3111 1311 3211 0811 3311 0611 3411 2011 Publication No.
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C-5000 COMMUNICATION MANAGEMENT CONTROLLER INSTALLATION MANUAL SECTION 7 - SYSTEM CHECKOUT 1. General This section contains a system checkout procedure to verify the operation of the C-5000 and transceiver installation. The following procedures are intended to provide sufficient exercising of the system configuration to assure that system parameter selection/control and transmit/receive functions are operating properly. A.
C-5000 COMMUNICATION MANAGEMENT CONTROLLER INSTALLATION MANUAL The C-5000 can control up to two radio systems composed of various Wulfsberg radios. It is the responsibility of the installer to understand the capabilities of the individual transceivers and associated antenna systems. The C-5000 must be programmed with configuration information BEFORE it will properly communicate with any transceivers.
C-5000 COMMUNICATION MANAGEMENT CONTROLLER INSTALLATION MANUAL (4) At this point the C-5000 must have its configuration programmed. Using either the Wulfsberg RP software or the front panel knobs and buttons, program the required system configuration data. (5) If either of the transceivers is an RT-5000 and has a part number with the last 4 digits greater than -05XX (e.g. -0611, -0711 etc.), the internal transceiver module(s) (ITM) must be programmed using Motorola CPS software.
C-5000 COMMUNICATION MANAGEMENT CONTROLLER INSTALLATION MANUAL 3. Transmitter Tests A. General During transmitter verification tests, monitor any other radios or sensors that are present to determine if interference between them and the C-5000 system exists. (1) Input a 1 kHz sinewave tone into the primary microphone port and adjust input level for .25 VRMS. DO NOT RELY ON THE TEST EQUIPMENT SETTING - MEASURE USING AN AC VOLTMETER AT THE MICROPHONE JACK. (2) Set the communication analyzer to FM mode.
C-5000 COMMUNICATION MANAGEMENT CONTROLLER INSTALLATION MANUAL C. Encryption Verification (1) If any of the ITM modules use encryption, verify loading encryption keys. See C-5000 Operator's manual for instructions on how to set up the RT-5000 to receive encryption keys (KVL Load). (2) If the ITM module is capable of performing an OTAR and the location the system checkout can access an OTARable station, test this function on all applicable ITM's.
C-5000 COMMUNICATION MANAGEMENT CONTROLLER INSTALLATION MANUAL 4.
C-5000 COMMUNICATION MANAGEMENT CONTROLLER INSTALLATION MANUAL Step 6 C-5000 Preset Channels Program Verification ___________ Preset Channels Programmed into C-5000 (yes/no) Step 7 Transceiver Communications and Receiver audio/indicator Tests ___________ RT #1 Main Receiver Squelch Test OK, Volume Adjustable ___________ RT #1 Guard Squelch Test OK ___________ RT #1 VHFXXX ITM Squelch Test OK ___________ RT #1 UHFXXX ITM Squelch Test OK ___________ RT #2 Main Receiver Squelch Test OK, Volume
C-5000 COMMUNICATION MANAGEMENT CONTROLLER INSTALLATION MANUAL Step 10 Antenna Forward/Reflected Power Tests (Record Data In Tables 7-XX) ________ RT #1 Antenna Forward vs. Reflected Power OK (Record Data in Tables 7-XX) ___________ RT #2 Antenna Forward vs.
C-5000 COMMUNICATION MANAGEMENT CONTROLLER INSTALLATION MANUAL Step 13 Internal Encryption Keyload Verification ___________ RT #1 VHFXXX ITM Encryption Keyload OK ___________ RT #1 VHFXXX ITM Encryption Keyload OK ___________ RT #2 VHFXXX ITM Encryption Keyload OK ___________ RT #2 VHFXXX ITM Encryption Keyload OK Step 14 OTAR Tests ___________ RT #1 VHFXXX ITM OTAR OK ___________ RT #1 UHFXXX ITM OTAR OK ___________ RT #2 VHFXXX ITM OTAR OK ___________ RT #2 UHFXXX ITM OTAR OK Step 15
C-5000 COMMUNICATION MANAGEMENT CONTROLLER INSTALLATION MANUAL Transmitter Test Data Sheet Table 7-1. RT-30 Transceiver Test Frequencies Frequency(MHz) Power Out (Watts) Modulation (Hz) Forward Power Reflected Power 30.000 34.110 41.220 45.440 48.880 Table 7-2. RT-138(F) Transceiver Test Frequencies Frequency(MHz) Power Out (Watts) Modulation (Hz) Forward Power Reflected Power 138.110 142.222 144.445 158.887 160.000 165.000 Table 7-3.
C-5000 COMMUNICATION MANAGEMENT CONTROLLER INSTALLATION MANUAL Table 7-4. RT-450 Transceiver Test Frequencies Frequency(MHz) Power Out (Watts) Modulation (Hz) Forward Power Reflected Power 450.110 451.222 462.445 464.887 468.000 469.990 Table 7-5. RT-5000 Transceiver Lo Split (29.7 to 399.999 MHz) Test Frequencies Frequency(MHz) Power Out (Watts) Modulation (Hz) Forward Power Reflected Power 30.100 50.100 70.100 140.100 173.100 225.100 250.100 300.100 350.100 *399.
C-5000 COMMUNICATION MANAGEMENT CONTROLLER INSTALLATION MANUAL RECEIVER TEST DATA SHEET Table 7-7. RT-30 Transceiver Test Frequencies Frequency(MHz) Sensitivity (.6μV) 30.000 34.110 41.220 45.440 48.880 Table 7-8. RT-138(F) Transceiver Test Frequencies Frequency(MHz) Sensitivity (.6μV) 138.110 142.222 144.445 158.887 160.000 165.000 Table 7-9. RT-406F Transceiver Test Frequencies Frequency(MHz) Sensitivity (.6μV) 406.110 411.222 422.445 444.887 500.000 511.
C-5000 COMMUNICATION MANAGEMENT CONTROLLER INSTALLATION MANUAL Table 7-10. RT-450 Transceiver Test Frequencies Frequency(MHz) Sensitivity (.6μV) 450.110 451.222 462.445 464.887 468.000 469.990 Table 7-11. RT-5000 Transceiver Lo Split (29.7 to 399.999 MHz) Test Frequencies Frequency(MHz) Sensitivity (.6μV) 30.100 50.100 70.100 140.100 173.100 225.100 250.100 300.100 350.100 *399.100 * NOTE: Minimum transmit power is 7.9 W with the exception of above 390 MHz (5 W Minimum). Table 7-12.
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C-5000 COMMUNICATION MANAGEMENT CONTROLLER INSTALLATION MANUAL APPENDIX A – CONTINUOUS AIRWORTHINESS INSTRUCTIONS FOR FLEXCOMM II SYSTEM 1. Introduction This document contains instructions for testing a FLEXCOMM II system on a periodic maintenance cycle to assure continuous airworthiness. This document is intended to supplement the individual installation and user manuals of the Flexcomm system components.
C-5000 COMMUNICATION MANAGEMENT CONTROLLER INSTALLATION MANUAL F. Set the Service Monitor to receive the transmit frequency of the selected channel. Connect the output of the radio under test to the Service Monitor RF input port with a cable less than three feet in length (refer to the Service Monitor User’s Manual). G. Use the handset interfaced to the FLEXCOMM II system to transmit a signal, modulated from the Service Monitor. H.
C-5000 COMMUNICATION MANAGEMENT CONTROLLER INSTALLATION MANUAL B. Place an AT-150 or similar broad band antenna 10 feet from the aircraft antenna. The antenna should be at the same elevation and have the same polarity as the antenna on the aircraft. C. Connect the antenna to the Service Monitor set to receiver at the desired frequency of test. D. Transmit over the FLEXCOMM II radio on the test frequency and measure the received signal power. E. The insertion loss should be between –30 and –40 dB @ 150 MHz.
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C-5000 COMMUNICATION MANAGEMENT CONTROLLER INSTALLATION MANUAL APPENDIX B RAID OH-58 UPGRADE OVERVIEW AND CABLING INFORMATION 1. RAID OH-58 Upgrade Overview and Cabling Information A. Scope The following paper describes the process to upgrade the RAID OH-58 aircraft with the RT-5000 Transceiver. Wulfsberg Electronics has developed a set of adapter cables and mounting plates that allow the aircraft to modified in the field without extensive re-wiring or mechanical modification to the airframe.
C-5000 COMMUNICATION MANAGEMENT CONTROLLER INSTALLATION MANUAL (5) Mount the new AT-560 antenna where the old RT-30 antenna was. This does require some drilling of holes (We're good but not that good). (6) Run the two new coax cables from the radio to the antenna. (7) Run the Antenna tuning cable from the FC-5000 to the AT-560. (8) Install Adapter Cable #2. (9) Configure and program the C-5000. (10) Verify system performance via test equipment and/or flight testing.
C-5000 COMMUNICATION MANAGEMENT CONTROLLER INSTALLATION MANUAL Figure B-1. Current Configuration (Basic RT-5000) Publication No. 150-041118 Rev.
C-5000 COMMUNICATION MANAGEMENT CONTROLLER INSTALLATION MANUAL Figure B-2. Configuration #1 (Basic RT-5000) Page B-4 Appendix B May 2006 Publication No. 150-041118 Rev.
C-5000 COMMUNICATION MANAGEMENT CONTROLLER INSTALLATION MANUAL Figure B-3. Configuration #2 (VHF and/or UHF Digital RT-5000) Publication No. 150-041118 Rev.
C-5000 COMMUNICATION MANAGEMENT CONTROLLER INSTALLATION MANUAL Figure B-4. Adapter Cables & Plates (Allows use of existing harness) Page B-6 Appendix B May 2006 Publication No. 150-041118 Rev.
C-5000 COMMUNICATION MANAGEMENT CONTROLLER INSTALLATION MANUAL 2.
C-5000 COMMUNICATION MANAGEMENT CONTROLLER INSTALLATION MANUAL Figure B-5. FLEXCOMM I / FLEXCOMM II Cable Adapter (Sheet 1 of 1) Dwg No. 153-041056, Rev C Page B-8 Appendix B May 2006 Publication No. 150-041118 Rev.
C-5000 COMMUNICATION MANAGEMENT CONTROLLER INSTALLATION MANUAL Figure B-6. Installation Wiring Diagram FLEXCOMM I / FLEXCOMM II Cable Adapters (Sheet 1 of 1) Dwg No. 152-241316, Rev B Publication No. 150-041118 Rev.
C-5000 COMMUNICATION MANAGEMENT CONTROLLER INSTALLATION MANUAL Figure B-7. Cable Assembly FLEXCOMM I Single to Dual Cable Adapter (Sheet 1 of 1) Dwg No. 124-041326, Rev C Page B-10 Appendix B May 2006 Publication No. 150-041118 Rev.
