EN Electronic Roller Shutter Belt Winder RolloTron Standard DuoFern Translation of the Original Operating and Assembly Manual Item No.: 1423 45 11 1423 60 11 (Standard DuoFern Plus) 1415 45 11 (Small belt) VBD 591-2-1 (10.
i Dear Customer, With your purchase of a RolloTron Standard DuoFern, you have chosen a quality product manufactured by RADEMACHER. Thank you for the trust you have placed in us. This roller shutter belt winder has been designed both in order to provide optimal convenience and operability as well as to ensure solidity and durability. Having applied uncompromising quality standards, and carried out thorough testing, we are proud to be able to present you with this innovative product.
i Table of Contents EN i Dear Customer,.............................................................2 1. Hazard symbols............................................................4 14. Automatic mode; brief description....................... 29 1.1 Levels of danger and signal words..................................4 1.2 Symbols and depictions used...........................................4 14.1 Switch all automatic functions on / off simultaneously.........................................
i 1. Hazard symbols EN Danger of fatal electric shock i Danger area / dangerous situation 1.1 Levels of danger and signal words DANGER! CAUTION! This hazard will result in serious injury or death if not avoided. This hazard may result in minor or moderate injury if not avoided. WARNING! ATTENTION! This hazard may result in serious injury or death if not avoided. i 4 This hazard may lead to property damage. 1.2 Symbols and depictions used 1. 2. Steps to be taken ◆◆ Itemisation 1.
i 2. Scope of delivery (item no. 1423 45 11) * EN * also applies to item numbers 1423 60 11 / 1415 45 11 Legend 2. 3. 1. 4. 5. 1. Belt Winder RolloTron Standard DuoFern or Standard DuoFern Plus 2. 2 x assembly screws (4 x 55 mm) 3. Disengaging bracket (in housing) 4. Connection cable with Euro-plug 5. Reel compartment cover 6. Cover plate 7. Traction relief mechanism including assembly screws 6. After unpacking please check and compare ...
i 3. General view (item no.
i 4. Safety instructions The use of defective equipment can lead to personal injury and damage to property (electric shocks, short circuiting). ◆◆ Never use defective or damaged equipment. ◆◆ Check the device and mains cable beforehand for damage. ◆◆ Should you discover damage to the equipment, please consult our customer service department (see page 48). Incorrect use leads to an increased risk of injury. ◆◆ Train all personnel to use the RolloTron Standard DuoFern safely.
i 4. Safety instructions According to DIN EN 13659, it is necessary to determine that the movement conditions for the shutters are maintained in accordance with EN 12045. i Mechanical locks of any kind are not suitable for automated operation with this device. Only use original spare parts from RADEMACHER. ◆◆ By doing so, you avoid the risk of malfunctions and damage to your RolloTron Standard DuoFern.
i 4.1 Proper use ◆◆ The installation and operation of the RolloTron Standard DuoFern is only permitted for those systems and devices where a malfunction in the transmitter or receiver would not cause a danger to personnel or property or where this risk is already covered by other safety equipment. i EN i 4.2 Improper use Using the RolloTron Standard DuoFern for purposes other than previously mentioned is impermissible and is regarded as improper use.
i 5. Permissible roller shutter belts EN i ATTENTION! The RolloTron Standard DuoFern may be damaged if excessively long belts are used. The specifications are intended for guidance only and apply to an ideal installation situation. The actual values may vary due to local conditions. Only use belts of the permissible lengths.
i 6. Functional description The RolloTron Standard DuoFern is a roller shutter drive designed for use inside. It is fitted as a flush-mounted device and the power supply is provided via the enclosed connecting cable with plug or a fixed installed lead. The RolloTron Standard can be controlled individually on site or it can be integrated into a DuoFern network.
i 6.1 Description of safety functions Soft-start / Soft-stop The RolloTron Standard DuoFern is equipped with a Softstart / Soft-stop function. Gentle starting and stopping serves to protect the belt winder mechanics and the belt. Obstacle detection The movement of the belt is monitored. If the roller shutters hit an obstacle in the DOWN ( t ) direction, the belt will stop moving and the belt winder is switched off.
i 6.2 Table 3: DuoFern network function table EN HomePilot® DuoFern environmental sensor DuoFern central operating unit * WR ConfigTool with DuoFern central operating unit RolloTron Comfort DuoFern / Troll Comfort DuoFern DuoFern standard manual transmitter DuoFern wall controller Function 1. Manual operation 2. Direct drive to a %-position 3. Manual mode on / off 4. Timer on / off 5. Random function 6. Automatic dawn function 7. Automatic dawn function on / off 8. Automatic dusk function 9.
i 7. General assembly instructions Poor routing of the belt can cause the belt to fail and leads to unnecessary loads on the RolloTron Standard DuoFern. EN i In order to ensure optimal operation, the RolloTron Standard DuoFern should not be installed near metal objects. ◆◆ Install the belt winder so that the belt runs as straight as possible into the device, in order to avoid unnecessary friction and wear. Incorrect installation can lead to property damage.
i 7.2 Preparation for installation Take measurements. Check that the belt box has sufficient space to house the RolloTron Standard DuoFern. 2 71 1. EN All dimensions in mm All dimensions in mm RolloTron Standard DuoFern Item no.: RolloTron Standard DuoFern Plus Item no.
i 7.2 Preparation for installation 2. EN Remove the old belt winder, if you are carrying out a conversion to an existing roller shutter system. 2.1 Let the roller shutter move fully down, until the slats are completely closed. 2.2 Remove the old belt winder and unreel the belt. CAUTION! There is a risk of injury from the pre-tensioned springs on the old belt winder. ◆◆ The spring unit can suddenly recoil when it is removed.
i 8. Safety instructions for electrical connection DANGER! Danger due to electric shock when working on all electrical systems. i EN The electrical connection for the RolloTron Standard DuoFern can be made either with the supplied connecting cable or via a fixed laid cable. ◆◆ Carry out all installation and connection work only in an isolated, zero-volts state. ◆◆ Disconnect all phases of the mains power supply cable and secure it to prevent any reconnection.
i 8.1 Electrical connection 1. EN Connect the provided connecting cable to the connecting terminals of the RolloTron Standard DuoFern. The colour coding is irrelevant for the installation. WARNING! Damaged cables can cause short circuits. Traction relief ◆◆ Pay attention that cables are laid safely. ◆◆ The connecting cable may not be pinched when screwing on the belt winder as this could lead to damage. 2. Lay the connecting cable to the RolloTron Standard DuoFern in a cable duct. 3.
i 9. Drawing in and fastening the belt 1. EN Insert the mains plug into the socket. CAUTION! There is a risk of injury from the reel. Never reach into the reel compartment when the motor is running. 2. i 3. 4. Press the UP button until the fastening hooks are easily accessible in the reel compartment. As no end points have been set yet, the drive will stop as soon as you release the button. Always remove the mains plug from the socket.
i 9. Drawing in and fastening the belt 5. Continue to feed the belt into the device as shown in the bottom right sectional diagram and subsequently slide the belt over the fastening hooks from above. 6. 7. Re-insert the mains plug into the socket. 8. Pull the belt tight when winding, so that the deflection roller turns at the same time. 9. 10. EN Belt Belt Press the UP button until the belt has wound around the reel once completely.
i 10. Mounting the RolloTron Standard DuoFern EN Mount the RolloTron Standard DuoFern as straight as possible, so that the belt can wind correctly. Ensure that the RolloTron Standard DuoFern sits freely in the belt box and that it is not in contact with the masonry, otherwise noise will be generated during operation. 1. Slide the RolloTron Standard DuoFern into the belt box and screw it tight using the screws provided. WARNING! A damaged connecting cable may cause a short circuit.
i 11. End point adjustment Additional information about configuring the end points The end points must be configured in order that the roller shutters stop at the desired upper and lower positions. It is imperative that both end points are configured, otherwise malfunctions may occur. EN i If the RolloTron Standard DuoFern is operated without an end point setting, the drive will continue to run for as long as one of the two control buttons is actuated.
i 11. End point adjustment EN Set the lower end point 3. + Simultaneously press and hold the buttons. The roller shutters travel down. 4. + i Please ensure that the belt is not excessively slack when reaching the lower end point. i After a period of time it may be necessary to reconfigure the end points as the belt may elongate during the process of operation. Release the buttons... ...as soon as the roller shutter achieves the desired position for the lower end point.
12. Manual operation EN Manual operation is always possible and has priority over the programmed automatic functions. 1. 2. 3. 24 Open the roller shutters. Briefly pressing the button causes the roller shutters to move to the upper end point. or Causes the roller shutters to stop in the interim. Closing the roller shutters. Briefly pressing the button causes the roller shutters to move to the lower end point.
13. Logging DuoFern transmitters on/off; brief description In order for your RolloTron Standard DuoFern to react to control signals from the DuoFern network, it is necessary to log each DuoFern transmitter (e.g. RolloTron Comfort DuoFern, DuoFern central operating unit, etc.) on to the RolloTron Standard DuoFern. To do so, please read the operating instructions for the respective DuoFern transmitter. i EN A RolloTron Standard DuoFern cannot be connected to another RolloTron Standard DuoFern device.
13.1 Login for DuoFern transmitters 1. + Activate login mode. Simultaneously press and hold the buttons for approx. 4 seconds. The timer LED flashes green: Login mode remains active for approx. 120 seconds. 2. 3. 26 Switch the desired DuoFern transmitter to login mode. Pay attention to the timer LED. Flashes green Login mode is active. green (for 5 seconds) Login was successful.
13.2 Logging off DuoFern transmitters 1. + Activate logout mode. Simultaneously press and hold the buttons for approx. 4 seconds. The timer LED flashes red: Logout mode remains active for approx. 120 seconds. 2. 3. EN 4. 5. Logout the next DuoFern transmitter by repeat-ing steps 1 to 2, or quit logout mode. Cancel the logout process. You can cancel the logout process at any time by briefly pressing the [SET] button. Switch the desired DuoFern transmitter to logout mode.
13.3 Clearing the DuoFern network This function enables you to clear all DuoFern transmitters from the RolloTron Standard DuoFern which are no longer accessible via radio. i EN 1. Not all battery-operated DuoFern transmitters (e.g. the DuoFern central operating unit) can be logged off in this way. A software reset must be carried out in order to logout and delete all DuoFern transmitters (see page 35 ). + + Activate the clear function. 2.
i 14. Automatic mode; brief description EN The RolloTron Standard DuoFern features three automatic functions: ◆◆ Automated solar function ◆◆ Automatic timer ◆◆ Automatic dusk function ◆◆ Automatic dawn function All of the automatic functions can be combined as well as independently activated and deactivated on the RolloTron Standard DuoFern. The status of each automatic function is indicated by the respective LED.
15. Setting the position of the sun You can set an arbitrary position (position of the sun) which your roller shutters will lower to when the automated solar function is activated. 1. / EN 2. + Save the position of the sun. The solar LED flashes by way of confirmation. Once the button is released, the automated solar function is activated and the LED lights up permanently. Move the roller shutters to the desired position and stop. 15.
16. Switching the automatic timer on/off EN Execution of control signals from the DuoFern network 1. If the automatic timer is activated, control signals for opening and closing times will be received from the DuoFern network and executed by the system. 2. Executing a random function If the RolloTron Standard DuoFern receives a control signal from a DuoFern transmitter with activated random function (e.g. from a RolloTron Pro Comfort DuoFern), then it is also able to execute the random function.
17. Switching the automatic twilight function on/off The automatic twilight function causes the roller shutters to close automatically to their lower end point or the configured ventilation position (see page 33). 2. Pay attention to the twilight LED. OFF The automatic twilight function is switched off. The control signals for this function are provided by a DuoFern transmitter on the DuoFern network. 1. EN ON The automatic twilight function is activated.
i 19. Set the ventilation position If you do not want the roller shutters to close fully to the lower end point, you can use this function to configure an arbitrary position (e.g. as ventilation position). When closing automatically, the roller shutters will stop at the ventilation position, however, they can subsequently be closed completely via manual operation. EN 1. / Move the roller shutters to the desired ventilation position and stop. 2. + Save the ventilation position.
i 20. Setting the motor speed for automatic functions Pay attention to the LEDs The speed of the motor can be configured for recurring automatic functions if necessary (e.g. to reduce noise). = low speed Recurring automatic commands are executed at the configured motor speed. = average speed Manual movement commands and the first automatic run after the system has been operated manually are always executed at maximum motor speed.. 1.
21. Erase all settings, software reset If necessary, you can erase all of your settings and return the RolloTron Standard DuoFern system to its original factory settings. EN 1. + + + Simultaneously press and hold the buttons for 4 sec onds. 2. 3. All of the LEDs flash red by way of confirmation. Release the buttons, subsequently all of the settings will be deleted. End points / automatic functions / position of the sun and ventilation position and all registered DuoFern transmitters. 22.
i 36 23. Removing the RolloTron Standard DuoFern (e.g. in the event of a move) 1. + 2. 3. 4. Fully close the roller shutters. Keep the button held down. + + Erase all settings. Simultaneously press and hold the buttons for 4 seconds. In doing so, pull out the belt as far as possible from the top of the RolloTron Standard DuoFern. 5. Remove the cover plate from the lower mounting holes. 6. 7. Remove the mains plug from the socket.
i 23. Removing the RolloTron Standard DuoFern (e.g. in the event of a move) 8. 9. EN Remove the belt compartment cover. Check the position of the fastening hook and move the hook into an easily accessible position if necessary. CAUTION! There is a risk of injury from the reel. ◆◆ Never reach into the reel compartment when the motor is running. ◆◆ Always remove the mains plug before touching the reel compartment. 10. Subsequently remove the mains plug permanently from the socket. 11.
i 24. Removing the belt in the event of unit failure In the event that the RolloTron Standard DuoFern unit fails and the motor no longer runs, you can use the disengaging bracket provided in order to fully remove the belt from the belt winder unit, without the need for cutting it. 1. 2. EN 5. Release the belt from the fastening hook and pull it out completely from the RolloTron Standard DuoFern. 6. Place the disengaging bracket back in its holder. Remove the mains plug from the socket.
i 25. What to do if... ? EN Fault Possible cause / solution ... the RolloTron Standard DuoFern indicates no functions? Check the power supply including connecting cable and plug. ... the RolloTron Standard DuoFern no longer reacts at the configured switching time? The end points may not be configured. Configure the end points, see page 22. ... the roller shutters no longer stop at the configured end points? The end points may be displaced due to elongation of the belt.
i 25. What to do if... ? EN Fault Possible cause / solution ... the roller shutters stop during downward travel? a) The roller shutters may have hit an obstacle. Move the roller shutters back up and remove the obstacle. b) Slats have shifted out of alignment. If possible, move the roller shutters back up and realign the slats.
i 25. What to do if... ? EN Fault Possible cause / solution ... the RolloTron Standard DuoFern no longer reacts in the morning at the configured switching time? The electronic system switched off the drive after closing the roller shutters because the deflection roller stopped turning. This is the case if: a) The [Down] button was pressed for an excessive period of time during the configuration process for the lower end point.
i 26. Information about maintenance and care of your equipment Maintenance Care CAUTION! Inadequate maintenance may lead to personal injury through damage to your RolloTron Standard DuoFern and to the roller shutter system. ◆◆ Please check the RolloTron Standard DuoFern and all of your roller shutter components regularly for damage. ■■ Regularly check the RolloTron Standard DuoFern for its correct functionality. ■■ The shutters must not be damaged. ■■ The belt must not be frayed.
i 27. Technical Specifications EN Supply voltage: 230 V / 50 Hz; 230 V / 60 Hz Nominal power: 70 W Standby power: < 0.6 W Nominal torque: - RolloTron Standard DuoFern - RolloTron Standard DuoFern Plus 10 Nm 14 Nm Maximum speed: - RolloTron Standard DuoFern - RolloTron Standard DuoFern Plus 30 RPM. 24 RPM.
i Lifting weight [ kg ] 28. Tractive force diagrams EN 2 3 4 6 7 Lifting weight [Kg] 2 Belt thickness 1.0 mm 3 Belt thickness 1.3 mm 4 Belt thickness 1.
i 29. Simplified EU Declaration of Conformity EN RADEMACHER Geräte-Elektronik GmbH hereby declares that the RolloTron Standard DuoFern complies with the Directives 2006/42/EC (Machinery directive) and 2014/53/EU (Radio Equipment Directive). The full text of the declaration of conformity is available at the following website: www.rademacher.de/ce i 30. Accessories A comprehensive range of accessories is available for customising your RolloTron Standard DuoFern to local conditions.
i 31. Warranty conditions RADEMACHER Geräte-Elektronik GmbH provides a 36-month warranty for new systems that have been installed in compliance with the installation instructions. All construction faults, material defects and manufacturing defects are covered by the warranty. Your statutory warranty claims shall remain unaffected by this warranty.
Service: Hotline 01807 933-171* Fax +49 2872 933-253 service@rademacher.de * 30 seconds free of charge, subsequently 14 cents / minute from German fixed line networks and max. 42 cents / minute from German cellular networks. Subject to technical modifications, misprints and errors. Illustrations not binding. RADEMACHER Geräte-Elektronik GmbH Buschkamp 7 46414 Rhede (Germany) info@rademacher.de www.rademacher.