ONTENTS or y handle lug key 800W Generator Original manual Now you have purchased a Workzone® product you can rest assured in the knowledge that as well as your 3 year parts and labour guarantee you have the added peace of mind of dedicated helplines and web support. AFTER SALES SUPPORT GB IRL 0203-5142281 1800-719901 www.servotool.eu MODEL: WGG-800, 07/2012, 7597 PGM6003 Ma EN-IRL 1202-15.
Contents 03 04 06 11 14 15 18 19 Introduction General Information and safety instructions Assembly and parts list Instructions Trouble shooting Other useful information CE Declaration Warranty card AFTER SALES SUPPORT PGM6003 Ma EN-IRL 1202-15.indd 2 GB 0203-5142281 IRL 1800-719901 www.servotool.
800 1 Introduction Congratulations! You have made an excellent choice with the purchase of this quality Workzone® product. By doing so you now have the assurance and peace of mind which comes from purchasing a product that has been manufactured to the highest standards of performance and safety, supported by the high quality standards of ALDI.
General Information and Safety Instructions 2 F or your own safety and that of others, we recommend that you read this instruction manual carefully before using this machine. Keep this instruction manual and the documentation provided with the machine for future reference. Explanation of the symbols I n accordance with essential applicable safety standards of European directives.
800 Electricity • • • • • • Do not touch the generator if you have wet hands. Do not operate the generator in wet conditions. Do not operate the generator near water. Never connect two generators together. Never connect the generator to any commercial power outlet. Make sure any extension cords used are in a safe condition and of sufficient capacity for the task. • Ensure that the load on the generator falls within its capacity as specified in the table before plugging in any cords.
Assembly and parts list 3 2 1 12 8 11 4 5 6 3 9 7 Fig. 1 1. Fuel tank 2. Fuel cap 3. AC socket 4. AC Switch 5. Engine switch 6. Choke lever 7. Recoil starter 8. Fuel tap 9. Air filter cover 10. Spark plug 11. DC output 12. DC switch 10 6 AFTER SALES SUPPORT PGM6003 Ma EN-IRL 1202-15.indd 6 GB 0203-5142281 IRL 1800-719901 www.servotool.
800 (0.70 - 0 .80 mm) Fig. 2 Fig. 3 Fig. 4 Red Black B A + - Fig. 5 7 AFTER SALES SUPPORT PGM6003 Ma EN-IRL 1202-15.indd 7 GB 0203-5142281 IRL 1800-719901 www.servotool.
Part no 701133 701134 701113 701135 701115 701116 701117 701118 701119 701114 701120 701121 701122 701123 701124 701125 701126 701127 701128 701129 701130 701131 701132 Description Rotor Stator Oil seal set Collar bush Piston complete Spark plug Cylinderhead bolt and nut set Cylinder gasket set Gasket ring set Crankshaft Carburator complete Ignition coil assy Recoil starter assembly Choke complete Muffler AC socket Circuit breaker Switch CDI winding Fuel cap Handle Foot set (4pcs) Air filter Position 3+4
800 9 AFTER SALES SUPPORT PGM6003 Ma EN-IRL 1202-15.indd 9 GB 0203-5142281 IRL 1800-719901 www.servotool.
Before starting the generator Ground terminal The generator ground terminal is connected to the frame of the generator, the metal non-current-carrying parts of the generator, and the ground terminals of each receptacle. Before using the ground terminal, consult a qualified electrician, electrical inspector or local agency having jurisdiction for local codes or ordinances that apply to the intended use of the generator. Assembly Unscrew the tank cover.
800 4 Instructions Starting the generator Fig. 1 + 3 + 4 1. Turn on fuel tap (8). 2. Turn on engine switch (5). 3. Move choke lever (6) to closed position (to restart a warm engine, leave the choke lever in open or half-open position). 4. Pull slowly on the starter cord until it engages, then pull sharply to start the engine (7). 5. Allow the engine to run until it warms up, and then move the choke lever to the open position (6). Using the AC Output (230 V) • Start the generator.
6 Months or 100 hrs • Clean fuel tap and fuel tank filter. Replace if necessary. • Check fittings and fasteners. Replace if necessary. 12 Months or 300 hrs • Contact a specialized service centre to check the valve clearance. • Check the fan of the cooling system for damage. Spark plug inspection Fig. 2 • Disconnect the spark plug cap, and remove any dirt from around the spark plug area. • Remove spark plug (10) with the plug spanner supplied. • Inspect the base of the spark plug.
800 Fuel tap • To remove the fuel tap filter, simply undo the cup at the bottom of the fuel tank. • Use a small spanner to remove the tap. • Clean and wash out the filter and cup, and replace. Cleaning Clean the housing regularly with a soft cloth, preferably every time it is used. Keep the air vents free of dust and dirt. Remove stubborn dirt with a soft rag moistened in soapy water. Do not use any solvents such as petrol, alcohol, ammonia, etc. as such substances can damage the plastic parts.
5 Trouble shooting Trouble shooting Below we have listed a few probable causes and solutions to which you can refer if your machine does not function properly. Basic checks • • • • Make sure you have plenty of fuel Make sure the fuel tap is on Make sure the engine-switch is on Remove spark plug, connect spark plug lead and earth it to the generator. Pull starter cord gently and look for a spark. If there is no spark, replace spark plug.
800 Other useful information 6 Technical specifications Rated voltage Rated frequency (AC) Rated output Max. output power of apparatus Tool class Weight Dimensions Outdoor noise (Lwa) Vibration level AC 230 V 50 Hz 650 W 800 W I 16 kg 395x338x315 mm 94,0 dB(A) < 2.5 m/s2 Type Engine Cylinder arrangement Max. output Operation hours Fuel Fuel tank capacity Air cooled 2-stroke petrol Inclined, 1 cylinder 1.
AFTER SALES SUPPORT PGM6003 Ma EN-IRL 1202-15.indd 16 GB 0203-5142281 IRL 1800-719901 www.servotool.
800 17 AFTER SALES SUPPORT PGM6003 Ma EN-IRL 1202-15.indd 17 GB 0203-5142281 IRL 1800-719901 www.servotool.
CE DECLARATION OF CONFORMITY 7 8 We declare under our sole responsibility that this product WGG-800, 800W Generator is in conformity and accordance with the following standards and regulations: EN12601, EN55012, EN61000-6-1 2006/42/EC, 2006/95/EC, 2004/108/EC, 2002/95/EC, 2002/96/ EC, 2005/88/EC, 2000/14/EC 01-02-2012 ZWOLLE NL Authorized to compile the technical file: I.
800 W GENERATOR Your details: Name Address E mail Date of purchase* * We recommend you keep the receipt with this warranty card Location of purchase Description of malfunction: Return your completed warranty card to: Circuit Tech Ltd. Units 1/9 Stanley Mill • Kirkebrok Road • Deane, Bolton Lancs, England • BL3 4JE AFTER SALES SUPPORT GB IRL 0203-5142281 1800-719901 www.servotool.eu MODEL: WGG-800, 07/2012, 7597 Contact and internet: www.servotool.
1202-15 PGM6003 Ma EN-IRL 1202-15.