MODEL W1667 8 ⁄2" Oscillating Drill Press 1 INSTRUCTION MANUAL Phone: 1-360-734-3482 • On-Line Technical Support: tech-support@shopfox.biz COPYRIGHT © 2000 BY WOODSTOCK INTERNATIONAL, INC. REVISED FEBRUARY, 2004. WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF WOODSTOCK INTERNATIONAL, INC.
WARNING Some dust created by power sanding, sawing, grinding, drilling, and other construction activities contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are: • Lead from lead-based paints. • Crystalline silica from bricks, cement, and other masonry products. • Arsenic and chromium from chemically treated lumber. Your risk from these exposures varies, depending on how often you do this type of work.
INTRODUCTION ............................................................................................2 SAFETY ......................................................................................................4 Standard Safety Instructions ..................................................................................4 Additional Safety Instructions for Drill Presses ............................................................5 Avoiding Potential Injuries .........................................
INTRODUCTION INTRODUCTION About Your W1667 8 1⁄2'' Oscillating Drill Press This new SHOP FOX® Model W1667 8 1⁄2'' Oscillating Drill Press has been specially designed by Woodstock International, Inc. to provide many years of trouble free service. Close attention to detail, ruggedly built parts and a rigid quality control program assure safe and reliable operation. The Model W1667 8 1⁄2'' Oscillating Drill Press is a drill press and an oscillating sander in one compact machine.
Woodstock International, Inc. warrants all SHOP FOX® machinery to be free of defects from workmanship and materials for a period of 2 years from the date of original purchase by the original owner. This warranty does not apply to defects due directly or indirectly to misuse, abuse, negligence or accidents, lack of maintenance, or to repair or alterations made or specifically authorized by anyone other than Woodstock International, Inc. Woodstock International, Inc.
SAFETY SAFETY READ MANUAL BEFORE OPERATING MACHINE FAILURE TO FOLLOW INSTRUCTIONS BELOW WILL RESULT IN PERSONAL INJURY Indicates an imminently hazardous situation which, if not avoided, WILL result in death or serious injury. Indicates a potentially hazardous situation which, if not avoided, COULD result in death or serious injury. Indicates a potentially hazardous situation which, if not avoided, MAY result in minor or moderate injury and damage to the machine.
12. DO NOT force tool. The machine will do a safer and better job at the rate for which it was designed. 13. Use correct tool. DO NOT force machine or attachment to do a job for which it was not designed. 14. Wear proper apparel. DO NOT wear loose clothing, neck ties, gloves, jewelry, etc. 16. Use proper extension cord. When using an extension cord, make sure it is in good condition.
SAFETY Avoiding Potential Injuries Figure 1. Never drill while holding the workpiece by hand. Figure 2. Keep fingers away from spinning drill bits, cutters, and sanding surfaces. Figure 3. Remove switch safety key when not in use. Figure 4. Remove handles when using the oscillating sanding feature.
ELECTRICAL 110V Operation The SHOP FOX® W1667 8 1⁄2'' Oscillating Drill Press can only be operated at 110 volts (see Figure 5). The motor draws approximately 5 amps. Choose an outlet with a 10 amp circuit breaker or fuse protection. Remember circuits being used by other machines at the same time add to the total electrical load being applied by this machine. If this total amperage load exceeds the amperage rating of the circuit breaker or fuse, use a different circuit with a higher amperage rating.
ASSEMBLY WEAR safety glasses during all assembly procedures. Otherwise serious personal injury may occur! UNPLUG machine before any assembly procedures. Otherwise serious personal injury may occur! Box Contents The following is a list of the components shipped with the W1667 8 1⁄2'' Oscillating Drill Press. Inventory the components in a similar fashion as shown in Figure 6, and assembly will be quicker and easier. If any part is missing, examine the packaging carefully and check under the belt guard.
Base and Column The base and column must be securely mounted, so if drilling an odd-shaped workpiece the machine will not fall over. To install the base and column, do these steps: 1. Position the drill press base on a flat and stable surface. 2. Using two clamps, clamp the base to the mounting surface. 3. Use the holes provided in the bottom of the base as a drill guide, and drill holes in the mounting surface. See Figure 7. Figure 7. Using holes as a drill guide. 4.
Table When installed correctly, the table should lock in position with firm lever torque. To install the table, do these steps: 1. Thread the table lock handle 3 turns into the table support bracket. 2. Insert the lock shoe into the pocket located inside the hole of the table support bracket. See Figure 9. 3. Slide the table support bracket onto the column until the table support bracket is near the bottom of the column. Figure 9. Loosely installing table lock lever. ASSEMBLY 4.
Headstock The headstock must be tightened in position with the setscrew so the headstock is aligned with the drill press base for balance and weight distribution. DO NOT over tighten the set screw and strip the threads or bend the column. GET assistance before beginning the next step. The headstock is a heavy load. Figure 10. Aligning the pocket in the headstock with the column. To install the headstock, do these steps: 1.
Drill Chuck The drill chuck is seated to the spindle with a JT-33 tapered surface and a screw. To install the drill chuck, do these steps: 1. Clean the drill chuck and spindle with mineral spirits and follow all safety warnings on the container. Failure to clean the tapered-mating surfaces of the spindle and drill chuck will result in the chuck falling off during use. 2. Use the provided chuck key to adjust the jaws of the chuck until they are well inside the drill chuck body. See Figure 12. Figure 12.
ADJUSTMENTS Belt Tension The drill press drive belt lasts a long time; however, during its life the belt may stretch slightly, which can cause the pulleys to slip under a load. You will then need to adjust the drive belt tension. NOTICE The oscillator belt is not adjustable. If the belt shows cracks or is slipping, replace the belt with a new one. Oscillator Belt Drive Belt Figure 15. Belt drive system. MAKE SURE your machine is unplugged during all assembly, adjustments, or maintenance procedures.
Feed Shaft Spring Tension The feed shaft return spring is adjusted at the factory; however, during the life of the drill press you may want to adjust the feed shaft return spring at a stronger return pressure. Cover Nut MAKE SURE your machine is unplugged during all assembly, adjustments, or maintenance procedures. Otherwise serious personal injury may occur! Jam Nut Spring Lock Cover Figure 18. Feed shaft return spring assembly. Depth Stop at “0” WEAR safety glasses when adjusting springs.
7. Engage the next available spring-cover lock slot with the locking lug, and hold the spring lock cover tightly against the side of the headstock. See Figure 21. Cover Nut 8. Snug the cover nut against the spring cover just until the nut stops, and then back-off the nut approximately 1⁄3 turn, or just enough so there is no binding anywhere along complete spindle travel. 9. Hold the cover nut and tighten the jam nut against the cover nut. See Figure 21.
Table Height / Tilt You can adjust the table height and angle to accommodate for workpiece height or achieve special drilling/sanding angles. You can also move the table out of the way and use the drill press base as a table for drilling/sanding. SUPPORT table before loosening lock knob. The weight of the table combined with the workpiece could result in a crushing injury. To adjust the table, do these steps: Figure 24. Support table while loosening lock. 1.
Drilling Speed The Model W1667 8 1⁄2'' Oscillating Drill Press has 5 speeds ranging from 620 to 3100 RPM. Refer to the speed charts located under the belt guard while following the instructions below. UNPLUG the drill press before changing speeds to avoid accidental start up. Failure to do this may result in serious personal injury. Figure 27. Loosening the lock knob. To change the drilling speed, do these steps: 1. UNPLUG THE DRILL PRESS! 2.
Drill Press RPM Chart Use Figure 30 to select the optimum motor-to-spindle pulley ratio for drilling, cutting, and sanding operations. Refer to the Drill, Cutter, and Saw RPM Chart on Page 19 for suggested tool RPMs. Figure 30. Drill Press RPM Chart. Drilling Depth Depth Stop Reads “0” Your new drill press comes fitted with a depth stop that allows drilling holes at a preset depth. NOTICE ADJUSTMENTS BACK-OFF the depth stop completely and secure the stop nuts before using the oscillating feature.
ADJUSTMENTS -19-
-20- ADJUSTMENTS
OPERATIONS Starting the Drill Press Once assembly is complete and adjustments are done to your satisfaction, you are ready to start the drill press. Every time you start the drill press, you should follow these basic instructions. Keep your shop “Child Safe.” Always remove the switch safety key when drill press is not in use. Serious injury may occur. WEAR safety glasses and a respirator during drilling or sanding operations.
Drill/Drum Changes NEVER troubleshoot or adjust the machine while it is running. Wait until the machine is turned off, unplugged and all working parts have come to a stop before proceeding! To change drill bits and sanding drums, do these steps: 1. UNPLUG THE DRILL PRESS! Figure 33. Installing bit. 2. Use the chuck key to open the chuck wide enough to accept the new bit or the sanding drum mandrel. See Figure 33. 3.
Using the Oscillator One of the great features of the Model W1667 8 1⁄2'' Oscillating Drill Press is its sanding capability. The drill press can be converted from drilling operations to sanding operations in just a few steps. UNPLUG the machine and remove all handles before using the oscillating feature. The handles swing during operation. Belt and storage bracket Figure 36. Oscillator belt on storage bracket. To use the oscillating feature, do these steps: 1. UNPLUG THE DRILL PRESS! 2.
7. Choose the insert that has an opening which is slightly bigger than the sanding drum chosen. See Figure 39. 8. Insert the sanding drum mandrel into the chuck and set the chosen table insert into the pocket in the top of the table. See Figure 40. • For general drill bits, small reamers, and miscellaneous small cutting and sanding bits, use the 5⁄8'' and the 1'' table inserts. • For the 1'' sanding drum, use the 1 3⁄8'' table insert. Figure 39. Sanding drum table insert.
MAINTENANCE Table and Base General Keep the table and other unpainted surfaces rust-free with regular applications of products like Boeshield® T-9. For long term storage consider products like Kleen Bore's Rust Guardit™. Periodic maintenance on your Model W1667 8 1⁄2'' Oscillating Drill Press will ensure its optimum performance. Make a habit of inspecting your drill press after each use. Sanding Sleeves NEVER adjust or service the machine while it is running.
Troubleshooting MAINTENANCE Use this table to isolate and correct any problems with your drill press. If you cannot correct a problem, contact Woodstock International, Inc. at 1-360-734-3482 or tech-support@shopfox.biz.
Parts Diagram MAINTENANCE -27-
MAINTENANCE Parts List REF PART # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 33-1 33-2 33-3 33-4 33-5 34 35 36 37 38 39 40 41 42 43 44 44A 45 X1667001 X1667002 XPB09M X1667004 X1667005 XPB25M X1667007 X1667008 X1667009 XPN01M X1667011 X1667012 XPSS25M X1667014 X1667015 X1666009 XPSW09 X1667019 XPS32M X1667021 X1667022 X1667023 XPN14M X1667025 XPN03M X1667027 XPN01M XPB10M X1667030 X1667031 X1667032 X1667033 X1667033-1 X1667033-2 X1667033-3 X1667033-4 X1667033-
Drill Press Accessories The following drill press accessories may be available through your local Woodstock International Inc. Dealer. If you do not have a dealer in your area, these products are also available through online dealers. Please call or e-mail Woodstock International Inc. Customer Service to get a current listing of dealers at: 1-800 840-8420 or at sales@woodstockint.com. Sanding Sleeves are sized to fit the D2677 Drum Sander Set.
Drill Press Accessories The SHOP FOX® D2056 Tool Table is great for bench-top tools like chop saws, drill presses, planers, scroll saws and bandsaws. Support cross braces on top provide incredible strength and capacity. Flared legs and adjustable rubber feet ensure stability and reduce machine vibration. Butcher block finish table top measures 13" x 23" and is 301⁄2" tall with a 700 lb. capacity. D2251 Steelex® Adjustable Circle Cutter cuts flat-sided holes in wood from 1" to 5".
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