FLOOR BURNISHER MODELS: U1500 10090570 LB1500 10090160 LB1500IE 10090180 LB1500IA 10090170 Operating Instructions (ENG) 86309590-J 08/15/11 SPT1500 10090360
MACHINE DATA LOG Model: Date of Purchase: Serial Number: Sales Representative: Address: Phone Number: Warranty Registration Thank you for choosing our product. Warranty registration is quick and easy. Your registration will allow us to serve you better over the lifetime of the product. To register your product go to: http://warranty.karcherna.com/warrantyregistration.
NOTES: 86309590 (1500) BURNISHER 10/08/08 2
TABLE OF CONTENTS Machine Data Log/Overview………………... 1 Table of Contents .........................................3 HOW TO USE THIS MANUAL How to use this Manual. ...............................1-1 SAFETY Important Safety Instructions ........................2-1 Hazard Intensity Level. .................................2-3 Grounding Instructions-120V. .......................2-5 Grounding Instructions-230V ........................2-6 Safety Label Location ...................................
HOW TO USE THIS MANUAL This manual contains the following sections: - HOW TO USE THIS MANUAL SAFETY OPERATIONS MAINTENANCE PARTS LIST The HOW TO USE THIS MANUAL section will tell you how to find important information for ordering correct repair parts. Parts may be ordered from authorized dealers. When placing an order for parts, the machine model and machine serial number are important. Refer to the MACHINE DATA box which is filled out during the installation of your machine.
SAFETY IMPORTANT SAFETY INSTRUCTIONS When using an electrical appliance, basic precaution must always be followed, including the following: READ ALL INSTRUCTIONS BEFORE USING THIS MACHINE. To reduce the risk of fire, electric shock, or injury: Use only indoors. Do not use outdoors or expose to rain. Use only as described in this manual. Use only manufacturer’s recommended components and attachments.
SAFETY IMPORTANTES MESURES DE SÉCURITÉ L’utilisation d’un appareil électrique demande certaines précautions: LIRE TOUTES LES INSTRUCTIONS AVANT DE FAIRE FONCTIONNER (CET APPAREIL). Pour réduire les risques d’incendie, de chocs électriques, ou de ! AVERTISSEMENT blessures : N’utiliser cette machine qu’en intérieur. Ne jamais l’utiliser à l’extérieur ou dans la pluie. N’utiliser cette machine que comme décrit dans le présent manuel.
SAFETY The following symbols are used throughout this guide as indicated in their descriptions: HAZARD INTENSITY LEVEL There are three levels of hazard intensity identified by signal words – WARNING and CAUTION and FOR SAFTEY. The level of hazard intensity is determined by the following definitions: WARNING – Hazards or unsafe practices which COULD result in severe personal injury or death. CAUTION – Hazards or unsafe practices which could result in minor personal injury or product or property damage.
DEGRÉS DE RISQUES EN CAS DE DANGER Les symboles ci-dessous sont utilisés à travers ce manuel comme illustré dans leurs descriptions : DEGRÉS DE RISQUES EN CAS DE DANGER Il existe trois degrés de risques identifiés par les termes signalétiques –AVERTISSEMENT et ATTENTION et POUR VOTRE SÉCURITÉ. Le degré de risque est défini de la manière suivante : ! AVERTISSEMENT AVERTISSEMENT - Dangers ou méthodes dangereuses qui POURRAIENT provoquer de graves blessures ou entraîner la mort.
SAFETY GROUNDING INSTRUCTIONS 120V THIS PRODUCT IS FOR COMMERCIAL USE ONLY. ELECTRICAL: In the USA this machine operates on a 15 amp nominal 120V, 60 hz, A.C. power circuit. The amp, hertz, and voltage are listed on the data label found on each machine. Using voltages above or below those indicated on the data label will cause serious damage to the motors.
SAFETY GROUNDING INSTRUCTIONS-230V THIS PRODUCT IS FOR COMMERCIAL USE ONLY. ELECTRICAL: The amp, hertz, and voltage are listed on the data label found on each machine. Using voltages above or below those indicated on the data label will cause serious damage to the motors. EXTENSION CORDS: If an extension cord is used, the wire size must be at least one size larger than the power cord on the machine, and must be limited to 50 feet (15.5m) in length. GROUNDING INSTRUCTIONS: This appliance must be grounded.
SAFETY SAFETY LABEL LOCATION NOTE: These drawings indicate the location of safety labels on the Machine. If, at any time, the labels become illegible contact your authorized representative for prompt replacement. EMPLACEMENT DE L'ÉTIQUETTE DE SÉCURITÉ REMARQUE : Ces dessins indiquent l'emplacement des étiquettes de sécurité sur la machine. Si, à tout moment, les étiquettes deviennent illisibles, contactez votre représentant autorisé pour un remplacement rapide. WARNING LABEL P/N 86219740 PRV NO.
OPERATION TECHNICAL SPECIFICATIONS ITEM CONSTRUCTION MOTOR PAD SPEED DIMENSION/CAPACITY/MODEL Heavy-duty die cast aluminum deck with heavy-duty rubber bumper, tubular steel adjustable handle with die cast aluminum handle housing and belt driven pad. 1.5 hp 1500 rpm ELECTRICAL SYSTEM 115 volts, 60 Hz 230 volts, 50 Hz LB1500, U1500, SPT1500 LB1500IE, LB1500IA CABLE 75’ [22.9 m] SWITCHES Dual levers with safety lock WHEELS HANDLE DIMENSIONS (L X W X H) Four 5” (12.7 cm) dia., 1.
OPERATION HANDLE INSTALLATION HANDLE RECEPTACLE HANDLE ASSEMBLY 4 5 6 MOTOR PLUG DECK ASSEMBLY PIVOT HOLE 3 1 2 The machine is shipped with handle unassembled. Follow these steps for installation: 1. Remove handle and deck assembly from carton. 2. Attach handle assembly to base using hardware kit (86219680 – PRV NO. 47331) (attached to handle in plastic bag) items 1, 2 and 3. 3. Remove bolt, nut and washers (items 4, 5 and 6) from lower block on handle assembly. Attach links as shown.
OPERATION CONTROLS 1. Safety Lock – Prevents unintended operation of the machine. 2. Switch Levers – Turns machine on/off. 3. Adjustment Handle – Allows the handle to be adjusted to a comfortable operating position. 1 NOTE: It is incorrect to make it lock opposite from the way it was assembled by applying more force to the nut. The pivot pin is off center in relationship to the axis of the handle. To adjust handle, tighten nut on handle while in the locked position.
OPERATION NOTE: The machine is equipped with a circuit breaker to protect the motor in the event an overload condition occurs. The circuit breaker is located on the handle. Push the reset button to restart the machine. If the breaker trips again, correct the cause of overloading before proceeding. MACHINE OPERATION For indoor use only. Pour utilisation à l'intérieur seulement. DAILY MAINTENANCE When using the pad, always keep the machine moving when in contact with the floor. 1.
NOTES: 86309590 (1500) BURNISHER 10/08/08 3-5
MAINTENANCE MACHINE TROUBLESHOOTING PROBLEM Machine will not run CAUSE Circuit breaker tripped in building.
MAINTENANCE SERVICE SCHEDULE MAINTENANCE DAILY Check pad wear to prevent buildup of chemicals * Check pad driver system for damage * Check handles, switches, and knobs for damage * Store with pad off the floor * MONTHLY Check all bearings for noise * Check skirt/bumpers for damage and replace as necessary * Check overall performance of machine * 86309590 (1500) BURNISHER 10/08/08 4-2
DECK 1 8 3 14 13 12 11 4 10 15 5 7 9 5-1 8 86309590 (1500) BURNISHER 10/08/08 6 2
DECK REF PART NO. PRV NO. QTY 1 2 3 4A 4B 5 6 7 8 9 10 11 12 13 14 15 86288730 86288740 86215460 86217630 86288990 86214930 86226020 86225720 86137280 86136640 86214950 86276570 86137340 86216600 86216360 86222270 70184 70709 140397 29229BLU 29229GRY 03111 89206 87203 87054 70262 03116 70691 87211 27871 14423 57276 4 2 2 1 1 1 4 8 8 4 1 2 2 2 1 2 DESCRIPTION SERIAL NO. FROM NOTES: SCR, M8 X 25HHCS SET SCR, 8MMX1.
DRIVE/PAD LOCK 1 17 16 15 4 6 14 8 9 3 7 2 10 13 11 12 11 5-3 86309590 (1500) BURNISHER 10/08/08 5
DRIVE/PAD LOCK REF PART NO. PRV NO. QTY 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 86214940 86217510 86276730 86004820 86223280 86225730 86275570 86223290 86223470 86222480 86246740 86276740 86006670 86223970 86223480 86215330 86223980 03115 27913 70719 48041 64106 87218 70505 64107 67449 66426 51353 70720 70201 09133 67450 14424 09134 1 1 3 1 1 1 1 1 1 1 1 3 8 1 2 1 1 DESCRIPTION SERIAL NO. FROM NOTES: AXLE, PAD DRIVER COVER, BEARING SCR, M4 X 8MM PPHMS KEY, 3/16 SQ X 7/8 CRS PULLEY, .625 X 3.
ELECTRICAL 8 11 7 9 6 14A-B 5 10 2 15 1 3 A-C 17 4 5 12 13 5-5 86309590 (1500) BURNISHER 03/31/11 16 10
ELECTRICAL REF PART NO. PRV NO. QTY DESCRIPTION 1 2 3A 3B 86002010 86198450 86216950 86216970 14942 20005 23212 23217 1 1 1 1 BOOT, 3/8 CIRCUIT BREAKER CLAMP, 5/16 NYLON CORD SET, EURO 1.5MM X 75 BLK CORDSET, SAA/3 1.
HANDLE 5 17 6 27 3 16 12 13 7 1 2 14 19 22 14 9 10 21 24 8 20 4 15 8 25 11 18 23 8 23 20 18 11 5-7 86309590 (1500) BURNISHER 01/21/09 26
HANDLE REF PART NO. PRV NO.
MOTOR 5 4 3A-B 2 1 5-9 86309590 (1500) BURNISHER 01/21/09
MOTOR REF PART NO. PRV NO. QTY 1 86006920 70507 4 2 3A 3B 86010720 86312240 86312230 87086 - 4 1 - 4 86223680 70700 8 5 86217500 27892 1 DESCRIPTION SERIAL NO. FROM NOTES: SCR, 3/8-16 X 3/4 HHCS GR5 PLT WASHER, M10 X 3 PLTD MOTOR, 115V 1.5HP 3000RPM MOTOR, 230V 1.5HP 3000RPM SCR, M5 X .8 X 10MM PHMS BLK COVER ASM, MOTOR 1.
WIRING-120V CORD SET WHT GRN BLK -CB1 120V AC 15A 1 -SWITCH -SWITCH WHT WHT BLK BLK GRN -MOTOR GRN REF PART NO. PRV NO. QTY 1 86311830 - 1 5-11 DESCRIPTION WIRE, 125MM, BLK/14, 76029X76029 86309590 (1500) BURNISHER 10/08/08 SERIAL NO.
WIRING-230V CORD SET WHT BLK GRN -CB1 120V AC 15A 1 EMC FILTER -SWITCH -SWITCH EMC FILTER2 WHT WHT BLK BLK GRN -MOTOR M GRN REF PART NO. PRV NO. QTY 1 86311830 - 1 DESCRIPTION SERIAL NO.
SUGGESTED SPARE PARTS PART NO. 86225710 86224740 86224750 86007110 86215130 86222560 86223550 86291460 86312460 PRV NO. 87202 73990 73993 72123 14344 66334 67430 - WASHER, BEARING (HANDLE ADJ) SPRING, EXT, .5OD X 3.5L SPRING, COMP, .48 OD X .
NOTES: 86309590 (1500) BURNISHER 10/08/08 5-14
