MODEL 6800E 13 HP Generator Item # 56680 Owner’s Manual DO NOT RETURN TO STORE Questions? Problems? Please call our customer help line: (800) 232-1195 M-F 8-5 CST FEATURES • • • • • • • • • • • 6800 Starting Watt Output 5500 Running Watt Output 120 and 240 Volt AC Outputs Low Oil Automatic Shutoff Circuit Breaker for Overload Protection 6.
GENERATOR IDENTIFICATION For information and questions, please contact the Customer Service Help Line by calling (800) 2321195. Certain information will be requested by the Customer Service Representative and to facilitate that, please fill in the information below. Refer to the illustration below for the location of Serial Number. Record generator information in the spaces provided below.
TABLE OF CONTENTS GENERATOR IDENTIFICATION ................................................................................................i SERVICE RECORD .........................................................................................................................i INTRODUCTION ............................................................................................................................1 SAFETY INFORMATION............................................................................
INTRODUCTION Thank You for Purchasing a Powerpro Technology TM Product. . This manual provides information regarding the safe operation and maintenance of this product. Every effort has been made to ensure the accuracy of the information in this manual. Powerpro Technology TM reserves the right to change this product and specifications at any time without prior notice. Please keep this manual available to all users during the entire life of the generator.
SAFETY INFORMATION Before operating this generator read and observe all warnings, cautions, and instructions on this sheet, on the generator, and in the Owner’s Manual. NOTE: The following safety information is not meant to cover all possible conditions and situations that may occur. Read the entire Owner’s Manual for safety and operating instructions. Failure to follow instructions and safety information could result in serious injury or death.
GENERAL SAFETY PROCEDURES For any questions regarding the hazard and safety notices listed in this manual or on the product, please call (800) 232-1195 M-F 8-5 CST before using the generator. DANGER: CARBON MONOXIDE. Using a generator indoors CAN KILL YOU IN MINUTES. Generator exhaust contains carbon monoxide (CO). This is a poison gas you cannot see or smell. If you can smell the generator exhaust, you are breathing CO. But even if you cannot smell the exhaust, you could be breathing CO.
WARNING: This generator produces powerful voltage, which can result in electrocution. • • • • • • ALWAYS ground the generator before using it (see the “Ground the Generator” portion of the “GENERATOR PREPARATION” section). Generator should only be plugged into electrical devices, either directly or with an extension cord. NEVER connect to a building electrical system without a qualified electrician. Such connections must comply with local electrical laws and codes.
IMPORTANT SAFETY INSTRUCTIONS • SAVE THESE INSTRUCTIONS – This manual contains important instructions for Powerpro Technology 6800E generator that should be followed during installation and maintenance of the generator and battery. • Generators vibrate in normal use. During and after the use of the generator, inspect the generator as well as extension and power supply cords connected to it for damage resulting from vibration. Have damaged items repaired or replaced as necessary.
In addition to the previous safety notices, please become familiar with the safety and hazard markings on the generator.
PACKAGE CONTENTS Your generator comes with the items listed below. Please check to see that all of the following items are included with your generator. If there are any damaged or missing items, please call (800) 232-1195 M-F 8-5 CST for customer service. DO NOT RETURN TO STORE. Store personnel are not trained to assist with damaged or missing items.
GENERATOR COMPONENTS Please familiarize yourself with the locations and functions of the various components and controls of your generator. 16 (1) Choke Lever- Adjusts the amount of air let into the engine. (2) Air Cleaner- A removable, cleanable, sponge-like element that limits the amount of dirt pulled into the engine. (3) Fuel Valve- Allows fuel to enter engine. (4) Fuel Filter Cup- Traps dirt and water from fuel before it enters the engine. (5) Recoil Starter- Pull-cord for starting engine.
ASSEMBLY Step 1 – Wheel Installation 1. Blocking up the muffler side of the generator, assemble the axle to the frame. 2. Slide the wheel and washer onto the axle, with the offset of the wheel hub against the frame. 3. Secure the wheel to the axle with the cotter pin. 4. Repeat above instructions for the remaining wheel. Step 2 –Foot Installation 1. Blocking up the engine side of the generator, assemble the rubber foot to the frame. 2. Repeat above instructions for the remaining foot.
of oil from the following chart that matches the starting temperature anticipated before the next oil changes. Figure 1- Engine oil recommendations To fill oil to the crankcase, follow these steps: 1. Make sure the generator is on a level surface. Tilting the generator to assist in filling will cause oil to flow into engine areas and will cause damage. Keep generator level! 2. Remove the oil filler/dipstick cap from the engine as shown in figure 2. 3.
Use fresh (within 30 days from purchase), unleaded gasoline with a minimum 87 octane rating. Do not use gasoline which contains Methanol. Do not mix oil with gasoline. To add gasoline, follow these steps: 1. Make sure the generator is on a level surface. 2. Unscrew fuel cap and set aside (NOTE: the fuel cap may be tight and hard to unscrew). 3. Slowly add unleaded gasoline to the fuel tank. Be careful not to overfill. Please refer to the chart in figure 4 for fuel capacity.
Step 4 – Connect the Battery WARNING: Battery gives off explosive hydrogen gas • Keep battery away from spark, flame, or cigarette. • Do not connect or disconnect battery while generator is running. • Service or use battery only in well ventilated areas. WARNING: Battery contains sulfuric acid. Battery acid is poisonous. Tilting the generator with the battery installed can cause battery acid to spill. • Wear protective clothing and eyewear when servicing battery. • Keep out of reach of children.
STARTING THE GENERATOR Before starting the generator, make sure you have read and performed the steps in the “Generator Preparation” section of this manual. If you are unsure about how to perform any of the steps in this manual please call (800) 232-1195 M-F 8-5 CST for customer service. DANGER: CARBON MONOXIDE. Using a generator indoors CAN KILL YOU IN MINUTES. Generator exhaust contains carbon monoxide (CO). This is a poison gas you cannot see or smell.
Electric Start To start the generator using the electric start function, perform the following steps: 1. Make sure no electrical devices are connected to the generator. Such devices can make it difficult for the engine to start. 2. Check that the generator is properly grounded (see Figure 5, “Ground the Generator”). 3. Check the oil and gas levels. 4. Turn the fuel valve to the “ON” position (see figure 6). 5. Move the choke rod to the “Start” position (see figure 7). 6.
Figure 7- Pull choke out for Start position. Push in for Run position. Figure 6- Fuel Valve in the “ON” position Figure 8- Pulling the start cord SUBSEQUENT STARTING OF THE GENERATOR If this is not the first time using the generator, user should take the following steps to prepare it for operation. IMPORTANT: At this point the user should be familiar with the procedures described in the section titled “Using the Generator for the First Time.
open flame can lead to explosion even if not directly in contact with fuel. • • • • • • • • Do not operate near open flame. Do not smoke near generator. Always operate on a firm, level surface. Always turn generator off before refueling. Allow generator to cool for at least 2 minutes before removing fuel cap. Loosen cap slowly to relieve pressure in tank. Do not overfill fuel tank. Gasoline may expand during operation. Do not fill to the top of the tank. Allow for expansion.
USING THE GENERATOR WARNING: When this generator is used to supply a building wiring system: Generator must be installed by a qualified electrician and connected to a transfer switch as a separately derived system in accordance with the National Electrical Code, NFPA 70. The generator shall be connected to a transfer switch that switches all conductors other than the equipment grounding conductor. The frame of the generator shall be connected to an approved grounding electrode.
When the running wattage requirement of each electrical device has been determined, add these numbers to find the total running wattage needed. If this number exceeds the running wattage of the generator, DO NOT connect all these devices. Select a combination of electrical devices, which has a total running wattage lower than or equal to the running wattage of the generator. CAUTION: The generator can run at its starting wattage capacity for only a short time.
2. Push in the circuit reset buttons to the “ON” position (NOTE: They may be pushed in already). CAUTION: Do not connect 50Hz or 3-phase loads to the generator. 2-120 volt duplex receptacle 120/240 volt receptacle Figure 11- Receptacles available on the generator CIRCUIT RESET BUTTONS The circuit reset buttons help to prevent the generator from electrical overload.
STOPPING THE GENERATOR Procedure to Stop Generator NOTE: Stopping the motor or unplugging cords from the generator while it is supplying power to devices will possibly damage the voltage regulator and result in low or no power output until the voltage regulator is replaced. Following the stopping procedure will minimize the possibility of damaged voltage regulators. 1. Turn off all electrical devices being powered by generator prior to unplugging them from the generator. 2.
MAINTENANCE / CARE Proper routine maintenance of your generator will help prolong the life of your machine. Please perform maintenance checks and operations according the schedule in figure 13. If you have questions about any of the maintenance procedures listed in this manual, please call (800) 232-1195 M-F 8-5CST. CAUTION: Never perform maintenance operations while the generator is running.
Figure 14- Checking the oil Changing/ Adding Oil Change the oil according to the maintenance schedule in figure 13. Change the oil when the engine is warm. This will allow for complete drainage. Change oil more often if operating under heavy load or high ambient temperatures. It is also necessary to drain the oil from the crankcase if it has become contaminated with water or dirt. The oil capacity of the engine in this generator is 37 fluid oz. Add oil when the oil level is low.
Air Cleaner Maintenance Routine maintenance of the air cleaner helps maintain proper air flow to the carburetor. Check that the air cleaner is free of excessive dirt. 1. 2. 3. 4. 5. Unscrew the four bolts at the top and bottom of the air cleaner cover (see figure 17). Remove the sponge-like elements from the cover. Wipe the dirt from inside the empty air cleaner cover. Wash the sponge-like elements in household detergent and warm water. Allow to dry.
Spark Plug Maintenance The spark plug is important for proper engine operation. A good spark plug should be intact, free of deposits, and properly gapped. To inspect the spark plug: 1. Pull on the spark plug cap to remove it. 2. Unscrew the spark plug from the generator using the spark plug wrench included with this product (see figure 19). 3. Visually inspect the spark plug. If it is cracked or chipped, discard and replace with a new spark plug. 4. Measure the plug gap with a gauge (see figure 20).
Changing the Battery WARNING: Battery gives off explosive hydrogen gas • Keep battery away from spark, flame, or cigarette. • Do not connect or disconnect battery while generator is running. • Service or use battery only in well ventilated areas. WARNING: Battery contains sulfuric acid. Battery acid is poisonous. Tilting the generator with the battery installed can cause battery acid to spill. • Wear protective clothing and eyewear when servicing battery. • Keep out of reach of children.
SPECIFICATIONS Generator Running Wattage 5500 W Starting Wattage Rated Voltage 6800W 240V/120 V Rated Amperage 23A/46A Rated Frequency 60 Hz Phase Single Dimensions(in) without mobility kit Weight length= 27.4 width= 21.8 height= 21.5 200 lbs Engine Engine type Ignition system 4-stroke OHV single cylinder with forced air cooling system non-contact transistor 390 cm3 Displacement Fuel tank capacity: 25 L (6.50 US gal.) Oil capacity 1.1 L (37 fl oz.
TROUBLESHOOTING IMPORTANT: If trouble persists please call our customer help line at (800) 232-1195 M-F 8-5 Central Time. Problem Engine will not start Engine runs but there is no electrical output. Cause Solution Fuel valve is turned to "OFF". Turn fuel valve to "ON" position. Choke is in “Run” Pull choke out. position. Engine is out of fuel. Engine is filled with contaminated or old gasoline Spark plug is dirty. Spark plug is broken. Generator is not on level surface. Oil is low. Air cleaner is dirty.
ENGINE EXPLODED VIEW AND PARTS LIST 28
Item Description 1 CYLINDER HEAD SUBASSEMBLY Qty 1 Item 45 GOVERNOR SPINDLE 2 3 EX VALVE GUIDE 1 46 GOVERNOR SHAFT CLIP 1 IN VALVE GUIDE 1 47 GOVERNOR SHAFT 1 4 VALVE GUIDE CIRCLIP 2 48 GOVERNOR WEIGHT 3 5 CYLINDER HEAD GASKET 1 49 GOVERNOR SLIDER 1 6 CYLINDER HEAD COVER 1 50 OIL SEAL 1 7 CYLINDER HEAD COVER GASKET 1 51 BEARING 1 8 BREATHER TUBE 1 52 SHROUD 1 9 BOLT ASSEMBLY 1 53 BOLT 3 10 WASHER 1 54 RIGHT COVER STOPPER 1 11 BOLT GASKET 1 55 C
Item Description Qty 2 Item 133 FUEL LINE SPRING 1 134 WING SCREW 1 DRIVING GUIDE 1 135 AIR CLEANER COVER 1 92 GUIDE TRAY SCREW 1 136 ELEMENT 1 93 BOLT 3 137 BOLT 6 94 RECOIL STARTER CABLE 1 138 PLASTIC BASE 1 95 HANDLE CORE 1 139 AIR CLEANER GASKET 1 97 STARTING MOTOR ASSEMBLY 1 141 ATR CLEANER BRACKET 1 98 BOLT 2 142 NUT 1 99 SHROUD, 1 143 AIR CLEANER ASSEMBLY 1 100 GUIDE PLATE 1 144 FLYWHEEL NUT 1 101 BOLT 1 145 STARTER PULLEY 1 102 BO
GENERATOR EXPLODED VIEW AND PARTS LIST 31
Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 Description ENGINE ASSEMBLY MUFFLER ASSEMBLY MUFFLER SHROUD RUBBER SEAL MUFFLER BRACKET BOLT MUFFLER SIDE GUARD BOLT MUFFLER GUARD EXHAUST GASKET NUT(M8) EXHAUST PIPE BOLT PLATE FUEL TANK FUEL TANK RUBBER BUSH WASHER BOLT FUEL GAUGE ASSEMBLY FUEL GAUGE GASKET FUEL GAUGE PLATE SCREW FUEL FILTER GAS CAP FUEL COCK ASSEMBLY TUBE CLIP FUEL TUBE FRAME BUTTOM RUBBER A NUT NUT
WIRING DIAGRAM 33
NOTES: 34
WARRANTY STATEMENT FOR POWERPRO TECHNOLOGY PRODUCTS PowerPro Technology™ generators are warranted (to the original purchaser) to be free from defects in materials and workmanship for a period of two (2) years from the date of original purchase. Generators used for commercial or for rental have a warranty period of 90 days from date of original purchase. Please fill out the enclosed warranty card and mail it to Power Pro Technology along with a copy of the receipt.
