MODELMP5500DF 13 HP Generator Owner’s Manual DO NOT RETURN TO STORE Questions? Problems? Please call our customer help line: (877) 968-3733 M-F 8-5 CT WARNING: AS A SAFETY PRECAUTION YOU MUST READ THIS OWNERS MANUAL TO AVOID THE RISK OF PROPERTY DAMAGE, BODILY INJURY OR DANGER. Thank you for purchasing a Multi-Power MP5500DF generator. This manual provides information regarding the operation and maintenance of this product.
MODEL MP5500DF 13 HP Generator FEATURES 5500 Surge Watt Output 5000 Rated Watt Output Powerful Enough to Run E ssential Appliances During Power Outages 120 and 240 Volt AC Outputs Low Oil Indicator Circuit Breaker for Overload Protection 6.
TABLE OF CONTENTS GENERAL SAFETY PROCEDURES……………………………………………………………... PACKAGE CONTENTS…………………………………………………………………………… GENERATOR COMPONENTS…………………………………………………………………… ASSEMBLY………………………………………………………………………………………… Attach feet………………………………………………………………… ………………... Attach handles………………………………………………………………………………. Attach wheels……………………………………………………………………………….. PREPARING THE GENERATOR FOR USE……………………………………………………... Using the Generator for the First Time……………………………………………………. .. Step 1- Add Oil……………………………………………………………………...
GENERAL SAFETY PROCEDURES Please familiarize yourself with the following safety symbols and words: The safety alert symbol is used with one of the safety words (DANGER, CAUTION, or WARNING) to alert you to hazards. Please pay attention to these hazard notices both in this manual and on the generator. DANGER: Indicates a hazard that will result in serious injury or death if instructions are not f ollowed.
WARNING: This generator produces powerful volta ge, which can result in electrocution. ALWAYS ground the generator before using it (see the “Ground the Generator” portion of the “PREPARING THE GENERATOR FOR USE” section). Generator should only be plugged into electrical devices, either directly or with an extension cord. NEVER connect to a building electrical system without a qualified electrician. Such connections must comply with local electrical laws and codes.
In addition to the above safety notices, plea se familiarize yourself with the safety and hazard markings on the generator.
PACKAGE CONTENTS Your generator comes with the items listed below. Please check to see that all of the following items are included with your generator. If you are missing components DO NOT RETURN TO STORE, please call (877) 968-3733 M-F 8-5 CT for customer service.
GENERATOR COMPONENTS Please familiarize yourself with the locations and functions of the various components and controls of your generator. . (1) Fuel Cap- Access to the fuel tank for adding fuel. (2) Fuel Gauge- Indicates the amount of fuel in the tank. (3) Voltage Meter –Indicate output voltage. (4) Circuit Breaker- Push buttons that protect the generator from electrical overload. (5) Voltage Selector-To switch between 120 and 240 Volt output.
ASSEMBLY In order to best protect the generator while in the package, this product comes with some components disassembled. Please complete the following assembly steps before proceeding to use the generator. For ease of assembly, we recommend attaching the components in the order listed in this manual. If after reading this section, you are unsure about how to perform any of the steps, please call (877)968-3733 M-F 8-5 CT for customer service. WARNING: This generator is heavy.
At this point, gently remove the two wheels from underneath the generator. a b Figure 3- handle assembly Attach Wheels To attach the wheels to the generator, perform the following steps: 1. Find a wood block or similar item that is 3 inches thick or greater and rest the exhaust end of the generator on the block as shown in figure 4. 2. Take one wheel shaft, one spacer, and one M12 nut as shown. Place the spacer between the two holes on the frame bracket.
PREPARING THE GENERATOR FOR USE Using the Generator for the First Time The following section describes steps you must follow to prepare your generator for first -time use. If after reading this section, you are unsure about how to perform any of the steps please c all (877) 968-3733 M-F 8-5 CT for customer service. Failure to perform these steps properly can damage your generator or shorten its life.
Step 2- Add Gasoline WARNING: Gasoline and gas fumes are highly flammable. Do not fill tank near an open flame. Do not overfill. Always check for fuel spills. To ensure that the generator runs smoothly use only FRESH, UNLEADED GAS WITH AN OCTANE RATING OF 87 OR HIGHER. To add gasoline: 1. Make sure the generator is on a level surface. 2. Unscrew gas cap and set aside (NOTE: the gas cap may be tight and hard to unscrew). 3. Slowly add unleaded gasoline to the fuel tank. Be careful not to overfill.
Grounding Wing N ut Figure 10- Grounding nut location Subsequent Use of the Generator If this is not your first time using the generator there are still steps you should take to prepare it for operation. IMPORTANT: At this point you should be familiar with the procedures described in the first portion of this section entitled “Using the Generator for the First Time .” If you have not yet read this section, go back and read it now.
Step 2 – Check the Gas Level Before starting the generator, check to see that there is sufficient gasoline in the gas tank. The fuel gauge on top of the generator will indicate the gas level in the tank. Add gas if necessary according to the steps in the “Adding Gasoline” portion of the “Maintenance” sect ion. WARNING: Gasoline and gasoline fumes are highly flammable. Do not fill tank near an open flame. Always allow engine to cool for several minutes before refueling.
STARTING THE GENERATOR Before starting the generator, make sure you have read and performed the steps in the “Preparing the Generator for Use” section of this manu al. If you are unsure about how to perform any of the steps in this manual please call (877) 968-3733 M-F 8-5 CT for customer service. CAUTION: Disconnect all electrical loads from the generator before attempting to start. To start your generator, perform the following steps: 1. Make sure no electrical devices are connected to the generator.
To start the generator with liquid propane gas: 1. Switch the fuel valve to “OFF” position, check that there is no loa d in any receptacle. 2. Connect the hose with the regulator (see Picture 18) 3. Connect the regulator to the liquid propane gas supply and then turn on the liquid propane gas supply, make sure there is no leakage. 4. When start the engine, Put the choke to half ope n if the generator is warm(viz.
Figure 18-Connect Hose BOTTON Figure 17-Connect Valve Figure 19 -Button on Pressure Release Valve 18
INSTRUCTION PROCEDURE MULTIPOWER MODEL MP5500DF DUAL FUEL GENERATOR PROPANE [LPG] MODE PRESTART SUGGESTIONS: TO OPERATE THIS MACHINE ON PROPANE. GASOLINE SHUT OFF VALVE AT GAS TANK MUST FIRST BE TURNED TO THE “OFF” POSITION. 1.THE ELECTRIC START FEATURE MUST BE UTILIZED TO “COLD START” THIS GENERATOR ON LPG [PROPANE].
6. PLACE PROPANE [LPG] CYLINDER [EITHER 20LB. 40LB. OR 100LB.] WITHIN APPROX. 8’ OF THE GENERATOR. ATTACH THE LARGE “BLACK” END OF THE GAS SUPPLY HOSE TO THE DESIRED SIZE PROPANE CYLINDER. THIS IS A STANDARD “RIGHTY-TIGHTY” THREAD PATTERN. HAND TIGHTEN ONLY. THE OPPOSITE END OF THE GAS SUPPLY HOSE SHOULD ALREADY BE ATTACHED TO THE LARGE REGULATOR LOCATED AT THE LOWER REAR CORNER OF THE GENERATOR. IF NOT. USE TEFLON TAPE INCLUDED,AND TIGHTEN USING A 19MM OPEN END WRENCH. 7. OPEN VALVE ON PROPANE TANK.
USING THE GENERATOR Once you have allowed the engine to run for several minutes, you may connect electrical devices to the generator. AC Usage CAUTION: Please familiarize yourself with the markings on the panel before connecting electrical devices. You may connect electrical devices running on AC current according to their wattage re quirements. The chart in figure 20 shows the rated and surge wattage of your generator according to its model number.
CAUTION- The generator can run at its surge w attage capacity for only a short time. Connect electrical devices requiring a rated (running) wattage equal to or less than the rated wattage of the generator. Never connect devices requiring a rated wattage equal to the surge wattage of the generator.
does not indicate accordingly or indicate wrong, call our customer service number for instructions. CAUTION: Do not connect 50Hz or 3-phase loads to the generator . 240/120VAC Receptacle (L14-30) 120VAC Duplex Receptacles Figure 22- Receptacles available on the generator CIRCUIT BREAKER The circuit breaker help to prevent the generator from electrical overload.
DC Usage CAUTION: The DC receptacle is for charging 12 Volt 8.3A batteries ONLY. Do not connect any other device to this receptacle. CAUTION: Only charge batteries when they are removed from the automobile. Never try to “jumpstart” a car using the generator. To connect 12 Volt batteries to the DC receptacle: 1. Connect the positive end of charging wire to the positive terminal on the battery. 2. Connect the other end of charging wire to the negative terminal on the battery. 3. Start the generator. 4.
MAINTENANCE / CARE Proper routine maintenance of your generator will help prolong the life of your machine. Ple ase perform maintenance checks and operations according the schedule in figure 24. If you have questions about any of the maintenance procedures listed in this manual, please call (877) 968-3733 M-F 8-5 CT. CAUTION: Never perform maintenance operatio ns while the generator is running.
Figure 25- Checking the oil Changing/ Adding Oil You should check the oil level of the generator according to the maintenan ce schedule in figure 23. When the oil level is low you will need to add oil until the level is sufficient to run the generator. The oil capacity of your generator engine is listed in figure 2 6. Model Number Engine oil capacity MP3501 MP3502 MP5500DF MP6000E MP7500E 20 fluid oz. 20 fluid oz. 37 fluid oz 37 fluid oz 37 fluid oz. Figure 26- Engine Oil Capacity.
FILLER CAP DRAIN PLUG Figure 27- Draining oil Figure 2 8- Adding oil NOTE: Never dispose of used motor oil in the trash or down a drain. Pleas e call your local recycling center or auto garage to arrange oil disposal. Air Cleaner Maintenance Routine maintenance of the air cleaner helps maintain proper air flow to the carburetor. Check that the air cleaner is free of excessive dirt. 1. 2. 3. 4. 5. Unhinge the clasps at the top and bottom of the air cleaner cover (see figure 2 9).
Fuel Filter Cup Cleaning The fuel filter cup is a small well underneath the fuel valve. It helps to trap dirt and water that may be in the fuel tank before it can enter the engine. To clean the fuel filter cup: 1. Turn the fuel valve to the “off” position. 2. Unscrew the fuel filter cup from the fuel valve using a wrench. Turn the valve toward you to unscrew (see figure 30). 3. Clean the cup of all sediment using a rag or brush. 4. Reinstall the fuel filter cup.
PLUG WRE NCH PLUG CAP Figure 31- Removing the spark plug Figure 32- Measuring the spark plug gap Emptying the Gas Tank Before storing the generator for extended periods of time, you should drain the generator of gasoline. To drain the generator of gas: 1. Turn the fuel valve to the “off” position. 2. Remove the fuel filter cup (see “ Fuel Filter Cup Cleaning” earlier in this section). 3. Empty the fuel filter cup of any fuel. 4.
SPECIFICATIONS Generator AC Output Model MP3501 3000 W 3500 W 120 V 25A 60 Hz Model MP3502 3000 W 3500 W 240V/120V 12.5A/25A 60 Hz Model MP5500DF 5000 W 5500 W 240V/120V 20.8A/41.6A 60 Hz Model MP6000E 5500W 6000W 240V/120V 22.9A/45.8A 60 Hz Model MP7500E 7000 W 7500 W 240V/120V 29A/58A 60 Hz Phase Single Single Single Single Single DC Output Voltage Amperage 12 V 8.3 A 12 V 8.3 A 12 V 8.3 A 12 V 8.3 A 12 V 8.3 A length= 23 width=15.9 height= 16.5 77lbs length= 24 width= 17.7 height= 18.
TROUBLESHOOTING IMPORTANT: If trouble persists please call our customer help line at (877) 968-3733 M-F 8-5 Central Time. Problem Cause Solution Engine will not Engine switch is set Set engine switch to "on". start to "off". Fuel valve is turned Turn fuel valve to "open" position. to "closed". Choke is open. Close the choke Engine is out of gas. Add gas. Engine is filled with contaminated or old Change the gas in the engine. gas Spark plug is dirty. Clean spark plug. Spark plug is Replace spark plug.
EXPLODED VIEW AND PARTS LIST 32
PARTS LIST Item Description Qty Item Description Qty 1 13hp gasoline engine 1 50 Gas tank 1 2 Tubular frame 1 51 Fuel gauge 1 3 Left rubber damper 2 52 Screw M5×10 2 4 Right rubber damper 2 53 Gasket 1 5 Nut M10 4 54 Bolt M6×25 4 6 Rubber frame pad 2 55 Upper tank damper 4 7 Nut M8 4 56 Bolt spacer 4 8 Air cleaner bracket 1 57 Lower tank damper 4 9 M6×14 screw 1 58 Fuel line clip 2 10 Earth terminal set 1 59 Fuel line φ9×φ4.
Item 49 Description Fuel tank filter Qty Item 1 98 EXPLODED VIEW FOR ENGINE 34 Description Gasket,control pannel Qty 4
ENGINE PARTS LIST NO. Description NO. Description 1 2 Crankcase body Flywheel assembly Qty 1 1 29 30 M6 Nut Air filter base 3 1 3 Cooling Fan 1 31 Air filter cover 1 4 Starting Cup 1 32 Air filter core assembly 1 5 Fan cover 1 33 Sealing washer 2 6 7 M6X10 Bolt Recoil starter cover 4 1 34 35 Bolt Washer 2 2 8 Handle 1 36 Nut 1 9 Recoil starting cord 1 37 Oil sensor 1 10 M6X12 Bolt 10 38 M6X16 Bolt 2 11 12 M16X1.
NO. 77 78 79 80 81 Description Piston Piston ring assembly M6X60 Bolt assembly Lower air baffle Air filter gasket Qty 1 1 1 1 1 NO.
NOTES: 37
LIMITED WARRANTY FOR MULTI-POWER GENERATORS Remember to save your receipt and to accurately fill out and mail your product registration card. You must provide proof of purchase for all warranty work. Multi-Power generators are warranted to be free from defects in materials and workmanship for a period of one (1) year from date of original purchase. Generators used for Commercial or Rental use have a warranty period of 90 days from date of original purchase.
