Remote-I/O-System u-remote I/O-Modules IP67 for PROFIBUS-DP Manual Letʼs connect.
Content 1 1.1 1.2 1.3 About this documentation Symbols and notes Complete documentation Standard data structure 3 3 3 3 2 2.1 2.2 2.3 Safety General safety notice Intended use Legal notice 4 4 4 4 3 3.1 3.2 3.3 System overview Type plate Current-voltage characteristic Accessories 5 5 6 6 4 4.1 4.2 4.
1 About this documentation | Symbols and notes 1 About this documentation 1.1 Symbols and notes The safety notices in this documentation are designed according to the severity of the danger. The situation-dependent safety notices may contain the following warning symbols: Symbol DANGER Imminent risk to life! Notes with the signal word “Danger” warn you of situations which will result in serious injury or death if you do not follow the instructions given in this manual.
2 Safety | General safety notice 2 Safety This section includes general safety instructions for handling the u-remote IP67 modules. Specific safety instructions for specific tasks and situations are given at the appropriate places in the documentation. Work on the u-remote products may only be performed by qualified electricians that are familiar with the safety standards in automation technology. The documentation should be stored in a way that it is accessible for the personnel at any time. 2.
3 System overview | Type plate 3 System overview A B C u-remote-IP67 modules for PROFIBUS The UR67 series of the u-remote system includes descrete fieldbus modules for the decentralised operation in rough industrial environment. The input and output data of the connected devices are transferred to a superior fieldbus system.
3 System overview | Current-voltage characteristic 3.2 Current-voltage characteristic [mA] Module Plastic housing, 30 mm (A) UR67-PB-12-8DI-8-30K UR67-PB-12-8DIO-8-30K Plastic housing, 60 mm (B) UR67-PB-78-16DI-12-60K UR67-PB-78-16DIO-12-60K) Metal housing, 60 mm (C) UR67-PB-78-8DIDO-12-60M UR67-PB-78-16DI-12-60M UR67-PB-78-16DO-12-60M Hysteresis: 8.1 V to 9.7 V 4 H Inputs “off“ 3 Inputs “on“ 2 Order No.
4 Module descriptions | Digital input and output modules IP67, PROFIBUS, 30 mm, plastic housing 4 Module descriptions 4.1 Digital input and output modules IP67, PROFIBUS, 30 mm, plastic housing 5 1 BF DIA BUS 2 Digital input module UR67-PB-12-8DI-8-30K (Order No. 2426360000) Digital input/output module UR67-PB-12-8DIO-8-30K (Order No. 2426330000) x1 8 7 The digital I/O modules IP67 are designed for the decentralised control within a PROFIBUS network.
4 Module descriptions | Digital input and output modules IP67, PROFIBUS, 30 mm, plastic housing Pin assignments M8, 3-pole 4 3 1 M12, 5-pole I/O connections 1 8DI 24 V 8DIO 3 GND GND 4 In In/Out Power supply 1 8DI 24 V 8DIO n. c. 24 V DC ± 25% 4 3 2 24 V DC ± 25% 24 V DC ± 25% 1 2 3 GND 4 internally bridged GND 5 FE FE 5 GND ATTENTION Product can be destroyed! ▶▶ Please do never position the power supply (24 V DC) at the signal or data lines (pin 1 to pin 4).
4 Module descriptions | Digital input and output modules IP67, PROFIBUS, 30 mm, plastic housing PROFIBUS address You can set the module's PROFIBUS address either using the rotary switches or via the PROFIBUS-DP network. A value between 1 and 99 (default 99) is possible using the rotary switches, via the PROFIBUS-DP network you can choose a value between 1 and 126. The address set will be adopted during switching on the power supply. For a change the power supply has to be interrupted temporarily.
4 Module descriptions | Digital input and output modules IP67, PROFIBUS, 30 mm, plastic housing Technical data UR67-PB-12-8DI-8-30K (2426360000) UR67-PB-12-8DIO-8-30K (2426330000) Bus system Protocol PROFIBUS-DP ID number 09C9 hex GSD file WIUR09C9.GSD Data transfer rate 9.6 / 19.2 / 45.45 / 93.75 /187.5 / 500 KBit/s / 1.5 / 3.0 / 6.0 / 12.
4 Module descriptions | Digital input and output modules IP67, PROFIBUS, 30 mm, plastic housing Technical data UR67-PB-12-8DI-8-30K (2426360000) UR67-PB-12-8DIO-8-30K (2426330000) Supply of electronics/sensor system Rated voltage US 24 V DC Voltage range 24 V DC ± 25% Current consumption electronics typ. 65 mA Voltage sensors min. (USystem – 1.5 V) Current consumption sensor system/ channel Reverse polarity protection1) max.
4 Module descriptions | Digital input and output modules IP67, PROFIBUS, 60 mm, plastic housing 4.2 Digital input and output modules IP67, PROFIBUS, 60 mm, plastic housing 1 2 US UL A/DIA 1 3 Digital input module UR67-PB-78-16DI-12-60K (Order No. 2426370000) Digital input/output module UR67-PB-78-16DIO-12-60K (Order No. 2426340000) 4 The digital I/O modules IP67 are designed for the decentralised control within a PROFIBUS network.
4 Module descriptions | Digital input and output modules IP67, PROFIBUS, 60 mm, plastic housing Pin assignments M12, 5-pole 3 4 2 1 5 I/O connections 16DI 16DIO 2 In B In/Out B 1 4 2 5 1 3 24 V 3 GND GND 4 In A In/Out A 5 FE FE Power supply 16DI 16DIO 1 n. c. GND 2 GND GND 3 FE FE 7/8", 5-pole 3 24 V 2 4 4 24 V DC ± 25% 24 V DC ± 25% 1 5 5 n. c. 24 V DC ± 25% The internal "T-piece" is connected through 5-pole even with the UR67-PB-78-16DI-12-60K module.
4 Module descriptions | Digital input and output modules IP67, PROFIBUS, 60 mm, plastic housing PROFIBUS address You can set the module's PROFIBUS address either using the rotary switches or via the PROFIBUS-DP network. A value between 1 and 99 (default 99) is possible using the rotary switches, via the PROFIBUS-DP network you can choose a value between 1 and 126. The address set will be adopted during switching on the power supply. For a change the power supply has to be interrupted temporarily.
4 Module descriptions | Digital input and output modules IP67, PROFIBUS, 60 mm, plastic housing Technical data UR67-PB-78-16DI-12-60K (2426370000) UR67-PB-78-16DIO-12-60K (2426340000) Bus system Protocol PROFIBUS-DP GSD file WIUR09CA.GSD ID number 09CA hex Data transfer rate 9.6 / 19.2 / 45.45 / 93.75 /187.5 / 500 KBit/s / 1.5 / 3.0 / 6.0 / 12.0 MBit/s Auto baud detection with start of communication Address range Adjustable via PROFIBUS 1 ... 126 dec Adjustable via rotary switches 1 ...
4 Module descriptions | Digital input and output modules IP67, PROFIBUS, 60 mm, plastic housing Technical data UR67-PB-78-16DI-12-60K (2426370000) UR67-PB-78-16DIO-12-60K (2426340000) Supply electronics/sensors Rated voltage US 24 V DC Voltage range 24 V DC ± 25% Current consumption electronics typ. 70 mA Voltage sensors min. (USystem - 1.5V) Current consumption sensors max.
4 Module descriptions | Digital input and output modules IP67, PROFIBUS, 60 mm, metal housing 4.3 Digital input and output modules IP67, PROFIBUS, 60 mm, metal housing 1 UR67-PB-78-16DI-12-60M 2 3 Digital input/output module UR67-PB-78-8DIDO-12-60M (Order No. 2426380000) Digital input module UR67-PB-78-16DI-12-60M (Order No. 2426390000) Digital output module UR67-PB-78-16DO-12-60M (Order No. 2426400000) The digital I/O modules IP67 are designed for the decentralised control within a PROFIBUS network.
4 Module descriptions | Digital input and output modules IP67, PROFIBUS, 60 mm, metal housing Diagnosis and status LED LED Indicator Module related LED ACT BF DIA US UL Meaning Data exchange with PROFIBUS master red Bus error, no communication off No error 3 red Collective message for peripheral errors 2 off No error message exsisting green Sensor/system supply 24 V DC ± 25% red Sensor/system supply US < 18 V or US > 30 V off No sensor/system supply green Actuator supply 24 V DC ± 25
4 Module descriptions | Digital input and output modules IP67, PROFIBUS, 60 mm, metal housing PROFIBUS address You can set the module's PROFIBUS address either using the rotary switches or via the PROFIBUS-DP network. A value between 1 and 126 is possible (default 126). If an address >126 has been set with the rotary switches, the address will be automatically be set to 126.
4 Module descriptions | Digital input and output modules IP67, PROFIBUS, 60 mm, metal housing Technical data UR67-PB-78-8DIDO-12-60M (2426380000) Bus system UR67-PB-78-16DI-12-60M (2426390000) Protocol PROFIBUS-DP GSD file WIUR0E94.GSD ID number UR67-PB-78-16DO-12-60M (2426400000) 0E94 hex Data transfer rate 9.6 / 19.2 / 45.45 / 93.75 /187.5 / 500 KBit/s / 1.5 / 3.0 / 6.0 / 12.0 MBit/s Auto baud detection with start of communication Address range Adjustable via PROFIBUS 1 ...
4 Module descriptions | Digital input and output modules IP67, PROFIBUS, 60 mm, metal housing Technical data Supply electronics/sensors UR67-PB-78-8DIDO-12-60M (2426380000) Rated voltage US UR67-PB-78-16DI-12-60M (2426390000) UR67-PB-78-16DO-12-60M (2426400000) 24 V DC (SELV/PELV) Voltage range 24 V DC ± 25% Current consumption electronics typ. 60 mA Voltage sensors min. (USystem - 1.5 V) Current consumption sensors max.
4 Module descriptions | Digital input and output modules IP67, PROFIBUS, 60 mm, metal housing Editable parameter Overview of the editable parameter Channel Name Options Default 1 ... 8 Channel Diagnostics Disabled / Enabled Enabled 1 ... 8 Actuator Low Voltage Detection Disabled / Enabled Enabled 1 ... 8 Fail-Safe Set low / Set high / Hold last Set low 1 ... 8 Surveillance Timeout 0 ...
4 Module descriptions | Digital input and output modules IP67, PROFIBUS, 60 mm, metal housing Process data The PROFIBUS-DP telegram enables the transfer of 244 Bytes user data at maximum. UR67-PB-78-8DIDO-12-60M Bit 7 6 5 4 3 Input data 2 1 0 Byte n 4B 4A 3B 3A 2B 2A 1B 1A Byte n+1 8B 8A 7B 7A 6B 6A 5B 5A Output data Byte n 8B 1A ... 4A: Status input channel A (Pin 4) of M12 sockets 1 ... 4. 1B ... 4B: Status input channel B (Pin 2) of M12 sockets 1 ... 4. 5A ...
4 Module descriptions | Digital input and output modules IP67, PROFIBUS, 60 mm, metal housing Voltage error on M12 sockets or sensor short circuit Contact 1 of each M12 socket contributes the voltage supply with a 24 V potential. This potential is generated from the system/sensor supply US and it is monitored. In case of a sensor short circuit a sensor error is indicated. Both channel indicators of the M12 socket flash red and a diagnosis message for both channels is sent.
4 Module descriptions | Digital input and output modules IP67, PROFIBUS, 60 mm, metal housing Bit 7 6 Channel related diagnosis 1 0 Byte 10 5 4 3 2 1 0 0 0 0 0 0 0 Byte 11 Input: 01 Output: 10 Byte 12 Channel type: Bit: 001 Channel number: 0 ... 15 Channel no. 0 = socket 1, channel A Channel no. 1 = socket 1, channel B usw. Channel no 15 = socket 8, channel B Error type: Only error type 1 is used.
4 Module descriptions | Digital input and output modules IP67, PROFIBUS, 60 mm, metal housing PROFIBUS-DP diagnosis structure Bit No.
5 Installation | Preparations for assembly 5 Installation WARNING Dangerous contact voltage! ▶▶ Carry out assembly and wiring work on the u-remote station only when the power supply is disconnected. ▶▶ Make sure that the place of installation (switch cabinet etc.) has been disconnected from the power supply! 5.2 Assembling the module and earthing connection ▶▶ Drill the assembling holes (drilling dimensions see mounting drawings on the following pages).
5 Installation | Assembling the module and earthing connection 40.4 30 M4 x40 19 M4 x30/35 12 1 Nm male 1 Nm 4 1 M12 3 BF 2 5 DIA female PROFIBUS-DP Pin x1 x10 1 2 3 4 5 3 2 BUS x1 IN 4 8 1 5 7 OUT Bus Function x1 +5V* Line A GND 0V* Line B Earth 8 7 8 7 9 6 9 6 0 5 0 5 1 4 1 4 2 3 8 7 2 3 x10 *Internal Signals 1 3 4 M8 9 6 5 0 5 1 4 1 4 2 3 2 3 205.
5 Installation | Assembling the module and earthing connection 39.
5 Installation | Assembling the module and earthing connection 31.0 29.8 17.8 59.6 M6x25/30 1 Nm UR67-PB-78-16DI-12-60M 1 4 2 5 1 M12 I/O Function Pin 24V In B GND 0V In A Earth 1 2 3 4 5 5 A DIA B female 3 2 6 A DIA B M12 Max. Ambient Temp.: -10...+60 °C / +14 ... +140 °F System Power Supply: 24VDC +25% / -25% ; 120mA Input Power Supply: 24VDC 150mA 3 PROFIBUS-DP 7/8" 2 1 5 1 2 5 4 Power Function GND 0V* GND 0V Earth 24V 24V* AUX* 237.3 ... 239.1 264.
5 Installation | Attaching the markers 5.3 Attaching the markers Attaching connection markers The module as well as the connections can be labelled using the markers. This ensures clear allocation even on maintenance work. ▶▶ Press the labelled marker into the corresponding fixture. ▶▶ For reversal lever out the marker carefully using a screw driver (2.5 or 3 mm). 5.
6 Earthing and shielding | Earthing of shielded cables 6 Earthing and shielding 6.1 Earthing of shielded cables Electrical and electronic systems must be designed such that they are largely safeguarded against electrical interference, thus enabling them to operate securely even in the case of transient interference voltages. Electrical interference can be introduced into electric circuits in a variety of ways. The most frequent causes are due to inductive interference.
6 Earthing and shielding | Earthing of shielded cables These types of interference usually occur mixed together, but they can be categorised as follows: –– –– –– –– –– –– –– –– –– Electromagnetic fields Ripple voltage (50 Hz) Lightning Interference pulses (current, voltage) Transient surge voltages Radio interference ESD (electrostatic discharge) Burst Mains feedback Another area of concern as regards shield contact is the “flow” within the conductor.
6 Earthing and shielding | Potential ratios A high-impedance earth connection is also another option. In the control panel, the shield is then connected to the earth potential, and the shield has a high-impedance connection to earth at the measurement location via a gas discharge tube. This solves the problem of a potential transfer and 50-Hz humming. For non-isolated measurement locations, two gas discharge tubes must be installed.
6 Earthing and shielding | Shielding of cables Sensor and actuator lines To avoid antenna effects caused by looped lines, all lines that go to a certain sensor or actuator should be combined in one cable. 1 Earthing strips Earthing strips must be used for connecting inactive metal parts if it is not possible to connect two large pieces of metal. Use short earthing strips with large surfaces.
6 Earthing and shielding | Shielding of cables Only when a cable shield is connected to the local reference potential on both sides is it possible to achieve optimal shielding against electric and magnetic fields. Exceptions are possible, for example, with high-impedance, symmetrical or analogue signal cables. If a shield is attached on only one side, this merely achieves an isolation against electric fields.
7 Commissioning | Requirements 7 Commissioning ▶▶ If bitmap files for visualising the modules are also supplied, store them in the same folder as the device description files. WARNING! Manipulation of the control unit! During commissioning, the system may be manipulated to such an extent that can result in risks to life and material damage. ▶▶ Make sure that system components cannot start up unintentionally! The procedures applied during commissioning depend on which control unit is being used on site.
7 Commissioning | Commissioning the UR67 module 7.3 Commissioning the UR67 module ▶▶ Start the SIMATIC Manager. ▶▶ To set up a new project, click File/New. The “New Project” window opens. ▶▶ Enter a name for the new project (e.g. UR67_Station1) and click OK. The new project is displayed in SIMATIC Manager. Hardware configuration ▶▶ The device catalogue is displayed on the right-hand side of this window. If this does not occur, open the catalogue via View/Catalogue.
7 Commissioning | Commissioning the UR67 module The profile rail (UR) is displayed with the open positions. The Properties Ethernet interface window opens. Profile rail with open positions Selecting the control unit version ▶▶ Click on the second line of the UR table. ▶▶ From the catalogue, select the control unit in use and its version (inscription on the control unit, e.g. 314-GEH04...). Ethernet interface properties ▶▶ Enter the designated IP address and the subnet mask. ▶▶ Confirm with OK.
7 Commissioning | Commissioning the UR67 module ▶▶ In case the Properties PROFIBUS interface window will not open automatically please click on “Properties”. Choosing the module Properties PROFIBUS interface MPI/DP ▶▶ Click on New. ▶▶ Enter a name for the subnet. ▶▶ Confirm three times by clicking OK. A network line which has the subnet name is now displayed in the configuration window. ▶▶ Double-click on the designated module line or drag it exactly to the subnet line.
7 Commissioning | Commissioning the UR67 module ▶▶ Click on the first slot in the component list of the former added module line. ▶▶ In the device catalogue choose the resprective module of the module line. ▶▶ Double-click on the module or plug it into the list. Removing a module ▶▶ To delete a module from the list, select the module and click Edit/Delete. or ▶▶ Using the right mouse button, click on the module in the list and select Delete.
8 Disassembly and disposal | Disassembling the u-remote modules 8 Disassembly and disposal 8.1 Disassembling the u-remote modules ▶▶ Remove all cables and lines. ▶▶ Unfasten the mounting screws of the module. ▶▶ Please observe the instructions for proper disposal. 8.2 Disposing of the u-remote module ATTENTION Products in the u-remote series are subject to WEEE (EU Directive 2012/19/EU), which regulates the collection and recycling of electrical and electronic equipment.
9 LED indicators and troubleshooting 9 LED indicators and troubleshooting In the event of a malfunction occurring on a u-remote product, carry out the following recommended measures. If the malfunction cannot be fixed, send the affected product to Weidmüller. All addresses as well as your local Weidmüller partner can be found on our Website. Weidmüller does not assume any liability If the base or electronic module has been tampered with! Technical support: Tel.
9 LED indicators and troubleshooting Module LED Status Recommended action Red: Fieldbus error, no communication Off: No error Red: Collection error for peripheral errors Off: No error message present –– Red: Check the fieldbus cable and the PLC configuration, check whether the GSD file is up-to-date –– Red: Check, on which channel the connected device causes an error. At least one channel LED must also shine.
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