IECEE OD-2020-F1:2017 © IEC 2017 TRF Template Ed.1.0 2017-05-17 Test Report issued under the responsibility of: TEST REPORT IEC 61984 Connectors – Safety requirements and tests Report Number ............................... : 249955-TL6-1 Date of issue................................... : 2018-06-27 Total number of pages .................. : 23 Name of Testing Laboratory preparing the Report ...................
Page 2 of 23 Report No.: 249955-TL6-1 Test item description ....................... : Connector (COC) Trade Mark ........................................ : Manufacturer .................................... : Weidmüller Interface GmbH & Co. KG; Klingenbergstraße 16; 32758 Detmold; Germany Model/Type reference ...................... : BLT 5.08HC (Buchsenteil / female part); SL-SMT 5.08HC (Stiftteil / male part) Ratings ..............................................
Page 3 of 23 Report No.: 249955-TL6-1 List of Attachments (including a total number of pages in each attachment): Summary of testing: All requirements were passed with positive result.
Page 4 of 23 Report No.: 249955-TL6-1 Copy of marking plate: The artwork below may be only a draft. The use of certification marks on a product must be authorized by the respective NCBs that own these marks. BLT 5.08HC SL-SMT 5.08HC TRF No. IEC61984C Testreport-249955-TL6-1.DOCX VDE File No.
Page 5 of 23 Report No.: 249955-TL6-1 Test item particulars ..................................................: Classification of installation and use ......................: Built in Supply Connection .....................................................: .......................................................................................: Possible test case verdicts: - test case does not apply to the test object ........... : N/A - test object does meet the requirement .................
Page 6 of 23 Report No. 249955-TL6-1 IEC 61984 MECHANICAL TEST GROUP A (TABLE 10) A1 VISUAL EXAMINATION: IEC 60512 Test 1a 6.2.2 Marking indelible and easily legible P Minimum marking on the connector a) trademark P Markings a) trademark and b) type identification on smallest unit of packaging P All other markings (c – k) given in the technical documentation or catalogue of the manufacturer P 6.2.3 c) Rated current ..................................................
Page 7 of 23 Report No. 249955-TL6-1 IEC 61984 b) free connectors in which the terminations are protected against pull and twisting by mounting provisions in the end-use product N/A DIMENSIONAL EXAMINATION: IEC 60512 6.19 Clearances and creepage distances according to IEC 60664. see table 0.2 Connector dimensions comply with the DS or manufacturer’s specification. A2 DURABILITY OF MARKING 7.3.
Page 8 of 23 Report No. 249955-TL6-1 IEC 61984 6.5.4.1 The protective conductor terminal accepts a conductor with a minimum cross-section as specified in Table 1, Column 2: Minimum cross- section according to Table 1 ..... : N/A mm² 6.5.4.2 With regard to design and type of construction, the protective conductor terminations are at least equivalent to the other terminations according to clause 6.: A5 INTERLOCK 7.3.4 The specimens are engaged by hand over their full engagement distance.
Page 9 of 23 Report No. 249955-TL6-1 IEC 61984 Test acc. to: IEC 60068-2-20 Solder terminations Male part Other terminations, not mentioned above, acc. to IEC standard ....................................................... : A7 P N/A CONTACT RETENTION IN INSERT: IEC 60512 Test 15a Test load shall be three times the specified insertion force (mating) of one contact or the specified insertion force of one contact plus 50 N, whichever is less. Minimum test load 20 N.
Page 10 of 23 Report No. 249955-TL6-1 IEC 61984 Dropping height .................................................. : mm — VISUAL EXAMINATION: IEC 60512 Test 1a 6.18.1 No damage likely to impair safety N/A 6.18.
Page 11 of 23 Report No. 249955-TL6-1 IEC 61984 R2 1,5 R1 R2 5 m + R1 .................... : See appended table B4.1 P a) Impulse withstand voltage ............................. : -- b) r.m.s. withstand voltage ................................. : 2,21 kV 6.13 No breakdown or flashover occurred See appended table B4.2 P B5 BENDING (FLEXING) TEST (To be performed on new specimen) 7.3.10 Only non-rewirable connectors or DIELECTRIC STRENGTH: IEC 60512 Test 4a Rated current ......
Page 12 of 23 Report No. 249955-TL6-1 IEC 61984 THERMAL TEST GROUP C (TABLE 12) C1 7.3.7 6.16 TEMPERATURE RISE TEST: IEC 60512 Test 5A Test conductor length according Table 7 ............ : Female part: 250 mm Male part: direct bridged Test conductor cross-section .............................. : 2,5 mm² Mated specimen ................................................. : See appended tables C1 Test current ........................................................
Page 13 of 23 Report No. 249955-TL6-1 IEC 61984 D3 DRY HEAT: IEC 60512 Test 11i — Mated specimen .................................................. : Test duration ...................................................... : 7 days — Upper temperature limit ...................................... : 100°C — VISUAL EXAMINATION: IEC 60512 Test 1a 6.6.3 Sufficient contact pressure through insulation N/A 6.8 / 6.15 No visual damage, no cracks on insulations parts likely to impair safety P 6.18.
Page 14 of 23 Report No. 249955-TL6-1 IEC 61984 DEGREE OF PROTECTION TEST GROUP E (TABLE 14) E1 PROTECTION AGAINST ELECTRIC SHOCK Unenclosed connectors (for use inside an enclosure): 5.4 c1) COC classified as IP0X, no test required IP00 P 6.4.2.2 5.4 c2) COC Hand back safety (IP1X or IPXXA) 50 mm sphere pressed with 20 N against mated specimen. No live parts accessible. N/A 6.4.2.3 5.4 c3) COC Finger safety (IP2X or IPXXB) Jointed test finger pressed with 20 N against mated specimen.
Page 15 of 23 Report No. 249955-TL6-1 IEC 61984 E3 DEGREE OF PROTECTION IP CODE: IEC 60529 7.3.6.3 Tests for IP Codes higher than IP2X or IPXXB 6.12 7.3.7.1 IP code according to IEC 60529 in mated condition or according manufacturers conditions ............... : IP — Maximum and minimum cross-section wiring or cable diameter connected ................................... : mm² / mm — mm² / mm 7.3.7.
Page 16 of 23 Report No. 249955-TL6-1 IEC 61984 A8.1 TABLE: Covers mounted / contacts not connected Nominal size (mm): [mm] Tensible force [N] Displacement [mm] Min. ≤ N/A ≤ N/A ≤ N/A Twist [ ° ] Max. Min. Max. Min. Max. A8.2 TABLE: Covers mounted Nominal size (mm): [mm] Torque [Nm] Min. ≤± N/A ≤± N/A ≤± N/A Max. Min. Max. Min. Max. B1 TABLE: Initial measurements (Contact resistance) Test current .....................................................................
Page 17 of 23 Report No. 249955-TL6-1 IEC 61984 B4.1 TABLE: Final measurements (Contact resistance) Test current......................................................... : 1A Number of cycles ................................................ : 25 Condition .............................................................
Page 18 of 23 Report No. 249955-TL6-1 IEC 61984 TABLE: Temperature rise test C1 Ambient temperature (°C) ................................... : Thermocouple Locations 20 °C Test current Upper temperature (A) limit (ULT) (°C) Female part Female part 27 Male part 100 Male part Temperature measured (°C) — 86,0 P 83,5 P 98,9 P 94,2 P supplementary information: BLT 5.08HC + SL-SMT 5.08HC D1 TABLE: Initial measurements (Contact resistance) — Test current ................................
Page 19 of 23 Report No. 249955-TL6-1 IEC 61984 0.1 TABLE: Characteristic features Example ...................................
Page 20 of 23 IEC 61984 0.1 TABLE: Characteristic features Operating cycles 10 50 100 500 1000 2000 5000 X Bendings According manufacturer’s: 25 10 50 100 500 1000 2000 5000 20000 X Upper temperature limit According manufacturer’s: N/A 70°C 85°C X 100°C 125°C According manufacturer’s: Lower temperature limit -10°C -25°C -40°C -55°C 0°C X TRF No. IEC61984C Testreport-249955-TL6-1.DOCX VDE File No. 257500-1431-0044/249955 According manufacturer’s: -50 Report No.
Page 21 of 23 IEC 61984 0.
Page 22 of 23 Report No. 249955-TL6-1 IEC 61984 TABLE: Clearance and creepage distance measurements Pitch 5 mm 0.2 Type / Shell-size / etc. .............. : BLT SL-SMT Clearances measured .............. : 5,7 mm 4,08 mm Creepage distances measured : 5,7 mm 4,08 mm Impulse withstand voltage [kV] : 4,0 Test voltage [kV] ...................... : 2,21~ Clearances required ................. : 3,0 mm Isolation material group ............ : I III I III Rated voltage [V] ...................
Page 23 of 23 Report No. 249955-TL6-1 IEC 61984 TABLE: IEC 89/336/CD / Ball-pressure test 0.3.3 Specimen Part --- Material --- Ball-pressure test Materialthickness [mm] --- Colour --- [C°] --- Measured [mm] --- Required [mm] --- Result --- Supplementary information: TABLE: IEC 60695-2-2 / Needle-flame test 0.3.4 Specimen Part --- Material --- Flame Materialthickness [mm] --- Supplementary information: TRF No. IEC61984C Testreport-249955-TL6-1.DOCX VDE File No.