User's Manual

ManualsBrandsWayne Fueling Systems ManualsElectronicsRF ID Tag Reader

March 2003 Part No. 920365 Rev B

5 OPERATOR MAINTENANCE

5.1 Preventive Maintenance

The safety precautions described in Section 1.3 apply to the following preventive maintenance procedures. A

correctly installed dispenser, given proper preventive maintenance attention, will seldom require emergency

service. Perform the following checks on a regular basis:

• Check the dispenser for internal and external leaks regularly. Check nozzles, swivels, hoses, filters, and

joints for leaks and wear. Have all defects repaired immediately.

• Do not abuse the hose by trying to stretch it to reach an automobile. This will cause early failure at the cou-

plings.

• Keep the dispenser clean at all times. Use only mild soap and water with a soft cloth. Do not use gasoline or

other petroleum-based products to clean the dispenser. Do not use abrasive cleaners on any part of the dis-

penser. All stainless steel surfaces require polishing with a non-abrasive silicone wax a minimum of three

times per year to maintain a bright finish and prevent corrosion. If it is necessary to just wipe off the dis-

penser, use a damp cloth. See Section 5.3 for additional information on cleaning and corrosion prevention.

NOTE: Do not spray the dispenser with water.

• Before removing the bezel, wipe off any water lying along the top edge of the dispenser so it will not run

inside when the bezel is removed.

• If the bezels must be removed during rainy weather, take care to prevent rain from getting inside the

dispenser.

• Test the tank for water regularly. Water in petroleum is not only a source of engine trouble but will also

cause damage to the dispenser.

• Check the nozzle boot switch operation. If this does not operate easily, too much force may be applied on

the switch mechanisms, causing premature failure.

• Periodically check and lubricate all key lock cylinders and locking mechanisms.

5.2 Strainer/Filter

A dirty strainer screen and/or fuel filter will slow down the delivery of product. See Figure 2-3 for location. If

the underground installation is new, it may be necessary to replace the filter and clean the strainer screen two or

three times during the first few days of operation to remove installation debris and pipe sealant. After this, filter

replacement and strainer cleaning should be performed periodically.

WARNING

Before removing the filter and strainer turn the power to the dispenser and submersible pump(s) off and

close the emergency shut-off valves on the dispenser being serviced. Failure to do so may result in a haz-

ardous condition that can result in serious injury. Loosen strainer cap or spin-on filter slightly and allow

gasoline to drain into a plastic container until pressure is relieved. Return product to the appropriate under-

ground tank.

Summary of content (54 pages)

PAGE 1
5 OPERATOR MAINTENANCE 5.1 Preventive Maintenance The safety precautions described in Section 1.3 apply to the following preventive maintenance procedures. A correctly installed dispenser, given proper preventive maintenance attention, will seldom require emergency service. Perform the following checks on a regular basis: • Check the dispenser for internal and external leaks regularly. Check nozzles, swivels, hoses, filters, and joints for leaks and wear. Have all defects repaired immediately.
PAGE 2
5.1 Preventive Maintenance, continued NOTE: 5.3 • The fuel filter is removed by unscrewing it (the same way an oil filter is removed from a car engine). Place a container under the filter to catch the product and sediment. To install the new filter, first apply a film of oil to the gasket and hand turn until gasket contacts base, then tighten one half turn. Open the emergency shut-off valve(s), turn the electrical power ON and check for leaks.
PAGE 3
5.4 Vapor Recovery All hoses, nozzles, breakaways, etc., must be CARB certified for use on Wayne vapor recovery dispensers. 5.4.1 Wayne Vac See Section 2.15 and the Compliance Testing and Preventative Maintenance manual, p/n 917947. 5.4.2 Balance Tears and slits and the balance nozzle vapor bellows will cause the vapor system to be in non-compliance. Replace or repair the nozzles as necessary.
PAGE 4
50 Part No.
PAGE 5
APPENDIX A CAT SELF-TEST PROCEDURE The following are instructions for testing the CAT (Customer Activated Terminal) on the dispenser. 1. CAT SYSTEM SELF-TEST The following paragraphs provide instructions for testing and setting the address of the CAT. During the self-test, the system is designed to pause 25 seconds for a response to self-test prompts. When the 25 second time limit expires, the system automatically advances to either the next self-test or returns to the on-line mode. 1.1.
PAGE 6
1.2 CAT SELF TEST, continued Step 3 Verify that the Keypad revision and BCB revision levels are displayed on the screen. The BCB revision displayed will be the software revision of the BCB board or the QCAT board whichever applies. Step 4 Press ENTER to continue. KEYPAD REV __ BCB REV __ 1.3.
PAGE 7
1.3 Configure Card Reader, continued Offline msg: of Service Out (Y/N) Step 3 Answer NO to the above prompt. Step 4 Answer the following prompts as they appear: Long Receipts? (Y/N) Fixed Length Scanner? (Y/N) Self Test? (Y/N) Answering YES to the above prompt will begin the display, printer and card reader self test as discussed on the following pages. Answering NO to the above prompt will display the Exit Prompt shown below.
PAGE 8
1.4. DISPLAY SELF-TEST A series of actions appear on the screen for the display self-test. Two rows of black squares followed by numbers and letters scroll from right to left across the screen during the display self-test. 1.5. PRINTER SELF-TEST The message shown below appears continuously on the display screen during the printer self-test. PRINTING TEST The printer self-test performs the following actions in sequence: 1. Advance the paper one half inch. 2.
PAGE 9
1.6. CARD READER SELF-TEST, continued A series of digits appear on lines 1 and 2 of the display screen. This information is the card data. Step 3 Press the NEXT key and continue to the keypad self-test. If either of the following prompts appear on the display screen, “TRACK READ ERROR” or “CARD READ ERROR”, the credit card is invalid. Depending on the type of invalid credit card, one or two rows of digits may appear on the display screen.
PAGE 10
1.7 KEYPAD SELF-TEST, continued KEYPAD TEST 1.8. Native Mode Key Keypad Coordinate CLEAR 00 7 01 4 02 1 03 0 10 8 11 5 12 2 13 ENTER 20 9 21 6 22 3 23 CANCEL 30 NO 32 YES 33 NEXT Proceed to memory test. SYSTEM MEMORY SELF-TEST A successful memory self-test will display the message below. MEMORY OK An unsuccessful memory self-test will display one of the following: “BIT 0" through “BIT 7". A BIT error message is an indication of a defective board in the CAT system.
PAGE 11
1.9. EXIT SELF-TEST MODE Once the system successfully completes the memory self-test, the exit prompt shown below appears on the screen. Complete one of the following steps: Press the YES key to exit the self-test mode, or Press the NO key to begin the self-test mode again. EXIT TEST MODE (Y/N) 57 March 2003 Part No.
PAGE 12
58 Part No.
PAGE 13
APPENDIX B SECTION RESERVED FOR FUTURE USE 59 March 2003 Part No.
PAGE 14
60 Part No.
PAGE 15
APPENDIX C ENGINEERING DRAWINGS 3/Vista models have different base layouts (footprints) than previous Vista models, however, the installation wiring diagrams are the same.
PAGE 16
62 March 2003 Part No. 920365 Rev B Figure C-1.
PAGE 17
March 2003 63 Part No. 920365 Rev B Figure C-2.
PAGE 18
64 March 2003 Part No. 920365 Rev B Figure C-3.
PAGE 19
March 2003 65 Part No. 920365 Rev B Figure C-4.
PAGE 20
66 March 2003 Part No. 920365 Rev B Figure C-5.
PAGE 21
March 2003 67 Part No. 920365 Rev B Figure C-6.
PAGE 22
68 March 2003 Part No. 920365 Rev B Figure C-7.
PAGE 23
March 2003 69 Part No. 920365 Rev B Figure C-8.
PAGE 24
70 March 2003 Part No. 920365 Rev B Figure C-9.
PAGE 25
March 2003 71 Part No. 920365 Rev B Figure C-10.
PAGE 26
72 March 2003 Part No. 920365 Rev B Figure C-11.
PAGE 27
March 2003 73 Part No. 920365 Rev B Figure C-12.
PAGE 28
74 March 2003 Part No. 920365 Rev B Figure C-13.
PAGE 29
March 2003 75 Part No. 920365 Rev B Figure C-14.
PAGE 30
76 March 2003 Part No. 920365 Rev B Figure C-15.
PAGE 31
March 2003 77 Part No. 920365 Rev B Figure C-16.
PAGE 32
78 March 2003 Part No. 920365 Rev B Figure C-17.
PAGE 33
March 2003 79 Part No. 920365 Rev B Figure C-18.
PAGE 34
80 March 2003 Part No. 920365 Rev B Figure C-19.
PAGE 35
March 2003 81 Part No. 920365 Rev B Figure C-20.
PAGE 36
82 March 2003 Part No. 920365 Rev B Figure C-21.
PAGE 37
March 2003 83 Part No. 920365 Rev B Figure C-22.
PAGE 38
84 March 2003 Part No. 920365 Rev B Figure C-23. 4-7157-C Installation Wiring - All Remote Blender Models - Except 3/V591D and 3/V595D See 10-7157-C.
PAGE 39
March 2003 85 Part No. 920365 Rev B Figure C-24. 5-7157-C Installation Wiring - 3/V387D (Remote).
PAGE 40
86 March 2003 Part No. 920365 Rev B Figure C-25.
PAGE 41
March 2003 87 Part No. 920365 Rev B Figure C-26.
PAGE 42
88 March 2003 Part No. 920365 Rev B Figure C-27. 6-7157-C Installation Wiring - 3/V390P (Suction).
PAGE 43
March 2003 89 Part No. 920365 Rev B Figure C-28. 9-7157-C Installation Wiring - 3/V389P and 3/V399P (Suction).
PAGE 44
90 March 2003 Part No. 920365 Rev B Figure C-29.
PAGE 45
March 2003 91 Part No. 920365 Rev B Figure C-30.
PAGE 46
92 March 2003 Part No. 920365 Rev B Figure C-31.
PAGE 47
APPENDIX D SITE INTERCONNECTION DIAGRAMS 93 March 2003 Part No.
PAGE 48
94 Part No. 920365 Rev B March 2003 Figure D-1 Backroom Installation - Wayne Management Control System.
PAGE 49
March 2003 95 Part No. 920365 Rev B Figure D-2 Interconnection Wiring Diagram - Data Distribution Cabinet To Dispensers.
PAGE 50
96 Part No. 920365 Rev B March 2003 Figure D-3 Pump Relay Installation Wiring Diagram.
PAGE 51
March 2003 97 Part No. 920365 Rev B Figure D-4 Interconnection Wiring Diagram - Dispenser Card Processing (CATs) .
PAGE 52
98 Part No.
PAGE 53
INSTALLATION & OPERATION MANUAL 3/Vista Series Blending and Non-blending Suction Pumps and Remote Dispensers Written by S. G. Martin This manual was produced on a personal computer using Adobe® FrameMaker® and Photoshop® Page design uses Times New Roman and Arial Fonts Manuals were electronically produced on a Xerox Docutech Publishing System Copyright © 2003 Dresser, Inc. All rights reserved. Printed in the United States of America. Adobe® FrameMaker® and Photoshop® are trademarks of Adobe Systems, Inc.
PAGE 54
NOTE: “This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment. This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with the instruction manual, may cause harmful interference to radio communications.