Certification Test Report 908.42 MHz Low Power Communication Device Transceiver 372 MHz Discrete Receiver FCC ID: KJ8-0001715 IC: 3540A-0001715 FCC Rule Part: 15.249 IC Radio Standards Specification: RSS-210 ACS Report Number: 07-0186 - 15C Manufacturer: Wayne-Dalton Corporation Model: 3790-Z Installation Guide Section3 5015 B.U.
TorqueMaster® Installation 2 Tools Needed: Step Ladder Cable Drum/ Drive Gear Installation Torque Tube Groove 1/2 Wrap Shown NOTE: If you just installed the Torquemaster® Plus counterbalance, continue with Step 5 on page 13. If you have the Torquemaster® counterbalance system, complete Steps 2-4 on pages 11 and 12. Winding Shaft Counterbalance Cable Splines Cable Drum Flag Angle Shake the torque tube gently to extend the winding shafts out about 5" on each side.
Tools Needed: Power Drill 3/32” Drill Bit End Bracket IMPORTANT! WARNING TAGS MUST BE SECURELY ATTACHED TO BOTH END BRACKETS. Phillips Head Screwdriver Slide the right hand end bracket over the drive gear. Replace #10 phillips head screw that was removed in Step R3. Secure end bracket and the flagangle to the jamb using (2) 5/16” x 1-5/8" lag screws. Step Ladder NOTE: Older end brackets may not have 7/16” Socket Driver a hole needed for the opener’s emergency disconnect cable.
Tools Needed: Power Drill 1/8” Drill Bit 7/16” Socket Driver Tape Measure Step Ladder Positioning Support Bracket Controls Learn Locate the mounting surface. The mounting surface is a vertical board running directly above the center of the door. Remove (2) 1/4”-20 flange nuts from bottom of opener. S4 Delete Torque Tube Support Bracket 1/4” - 20 Flange Nuts 1/4 x 1-1/2” Lag Screws NOTE: Do not discard flange nuts. Now secure support bracket to the mounting surface with (2) 1/4” x 1-1/2" lag screws.
7 Tools Needed: Power Drill 1/8” Drill Bit 7/16” Socket Driver Tape Measure Step Ladder Close “S” Hook Attaching Disconnect Cable Attach the loose disconnect cable (located in opener hardware bag) to the opener with the “S” hook. Close both ends of the “S” hook with pliers, to lock assembly together with pliers.
8 Tools Needed: Pencil Tape Measure Power Drill 1/8" Drill Bit 7/16” Socket Driver Mounting Disconnect Handle Bracket Mark a location on the right jamb, 6 feet above the floor to mount the disconnect handle bracket. Pilot drill lag screw location using 1/8" drill bit. Align top of the bracket with the mark. Fasten bracket to the jamb with (2) 1/4” x 1-1/2" lag screws.
9 Tools Needed: Phillips Head Screwdriver Wire Cutters Flat Blade Screwdriver Attaching Disconnect Handle NOTE: The motor must be in the fully down position before setting handle position on cable. Bring motor to the down position by pulling the disconnect cable while pushing the motor down. Insure opener disconnect teeth are engaged before installing disconnect handle.
Tools Needed: Pliers/Wire Cutter Flat Tip Screwdriver Step Ladder Cable Adjustments Counterbalance Cable Starting on the right hand side, rotate the cable drum until the set screw faces directly away from the header. Torque tube cam peak should be pointing straight up. Cam Peak Straight Up First Groove NOTE: Illustrations show the right hand cable drum, left hand cable drum is symmetrically opposite.
12 Securing Door for Spring Winding Tools Needed: Place vice clamps onto both vertical tracks just above the third roller. This is to prevent the garage door from raising while winding the springs. Vice Clamps WARNING FAILURE TO CLAMP TRACK CAN ALLOW DOOR TO RAISE UNEXPECTEDLY, RESULTING IN SEVERE OR FATAL INJURY. PLACE VICE CLAMPS ABOVE 3RD ROLLER TRACK IMPORTANT! DO NOT USE IMPACT GUN TO WIND SPRING(S) VICE CLAMPS ATTACHED TO INNER RAIL OF TRACK Please Do Not Return This Product To The Store.
TorqueMaster® Plus 13 Tools Needed: 5/8” Socket Ratchet Wrench 3” Extension Step Ladder Winding Spring(s) NOTE: If you have a Torquemaster® counterbalance, skip this step and continue with Step 13 on page 21. PAWL KNOB IN UPPER POSITION NOTE: It is recommended that leather gloves be worn while winding the TorqueMaster® Plus springs. WARNING FAILURE TO WEAR GLOVES MAY CAUSE INJURY TO HANDS. See chart on page 20 for proper spring tension setting.
Winding Spring(s) (Continued) Tools Needed: RECOMMENDED SPRING TURNS Door Height Spring Turns 6’-0” 14 6’-3” 14-1/2 6’-5” 15 6’-6” 15 6’-8” 15-1/2 6’-9” 15-1/2 7’-0” 16 from spring turn chart values by ± 1/2 turns, adjustments to the recommended number of spring turns may be required AFTER rear hangers assembly is completed.
TorqueMaster® 13 Tools Needed: Power Drill 7/16" Socket Driver 7/16" Wrench Step Ladder Setting Spring Tension 7/16” Wrench See chart below for proper spring tension setting. Winding Bolt Beginning with the right hand side, ensure the counterbalance cable is in the first groove of the cable drum. NOTE: Apply light pressure to the canoe clip on counter while winding springs.
14 Tools Needed: Step Ladder Drum Wrap Installation Drum Wrap Drum wraps (supplied with Torquemaster® counterbalance systems) are identified as right and left. To install, place the drum wrap over the cable drum and under the idrive® disconnect cable. Align the outside flange over the outside edge of the cable drum and push the drum wrap down onto the cable drum.
Mounting Wall Station (Continued) Tools Needed: Power Drill 3/16” or 3/32" Drill Bit Phillips Head Screwdriver Lower Screw Installation Upper Screw Installation If mounting to a NEMA electrical device box, use machine thread screws provided in place of the wood screws. No drilling is required. If high voltage wiring is contained in the box, a standard NEMA solid faceplate must be installed between the box and the wall station. If fastening into drywall or concrete, use anchors provided.
17 Tools Needed: Phillips Head Screwdriver Flat Tip Screwdriver Step Ladder Installing the Light Fixture WARNING TO AVOID ELECTRICAL SHOCK DISCONNECT POWER TO THE RECEPTACLE AT THE FUSE/BREAKER BOX, BEFORE PROCEEDING WITH THE INSTALLATION OF THE LIGHT FIXTURE. Receptacle Cover IMPORTANT! THIS LIGHT FIXTURE HAS A GROUNDING TYPE PLUG WITH A THIRD (GROUNDING) PIN. THIS PLUG WILL ONLY FIT INTO A GROUNDING-TYPE OUTLET.
18 Tools Needed: Step Ladder Power Outlet Attaching Diffuser Light Fixture Screw a 75W (maximum) light bulb into light socket and snap diffuser into light fixture. Mating Slots When assembling diffuser, make sure all three snap tabs are aligned and fully snapped into the three mating slots of the light fixture. Turn receptacle power back on at fuse/ breaker box. The light should blink one time when the power is turned back on.
20 Tools Needed: Tape Measure Power Drill 3/16" Bit 7/16” Socket Driver 7/16” Wrench Pencil Safety Sensors Installation 8000 Series Doors (Not Required On 9000 Series Doors) Wall Mounting Bracket NOTE (Per UL): Safety sensors are required if opener is installed on a nonpinch resistant door. If your door is pinch resistant, skip this step and proceed with Step 23. a.