Operator’s Manual Light Tower LTV4K, LTV6K LTV6L, LTV8K Type LTV4K, LTV6K, LTV6L, LTV8K Document 5100030216 Date 0319 Revision 05 Language EN 5 1 0 0 0 3 0 2 1 6
Copyright notice © Copyright 2019 by Wacker Neuson Production Americas LLC All rights, including copying and distribution rights, are reserved. This publication may be photocopied by the original purchaser of the machine. Any other type of reproduction is prohibited without express written permission from Wacker Neuson Production Americas LLC. Any type of reproduction or distribution not authorized by Wacker Neuson Production Americas LLC represents an infringement of valid copyrights.
CALIFORNIA Proposition 65 Warning CALIFORNIA Proposition 65 Warning WARNING The engine exhaust from this product contains chemicals known to the State of California to cause cancer, birth defects, or other reproductive harm. WARNING Diesel engine exhaust and some of its constituents are known to the State of California to cause cancer, birth defects, and other reproductive harm. WARNING Cancer and Reproductive Harm www.P65Warnings.ca.gov.
CALIFORNIA Proposition 65 Warning Proposition 65 Warning Notes 4 wc_tx004643en.
LTV Forward Foreword SAVE THESE INSTRUCTIONS—This manual contains important instructions for the machine models below. These instructions have been written expressly by Wacker Neuson Production Americas LLC and must be followed during installation, operation, and maintenance of the machines. Item No. Rev. Serial No. R A V kW n P.F. hz RPM MON/YR For electrical equipment only. Pour material electrique seulement.
Forward LTV Manufacturer’s This manual contains references to approved parts, attachments, and approval modifications. The following definitions apply: ■ Approved parts or attachments are those either manufactured or provided by Wacker Neuson. ■ Approved modifications are those performed by an authorized Wacker Neuson service center according to written instructions published by Wacker Neuson. ■ Unapproved parts, attachments, and modifications are those that do not meet the approved criteria.
LTV 1 CALIFORNIA Proposition 65 Warning 3 Foreword 5 Safety Information 1.1 1.2 1.3 1.4 1.5 1.6 1.7 1.8 1.9 2 Signal Words Used in this Manual ................................................................13 Machine Description and Intended Use ........................................................13 Operating Safety ...........................................................................................15 Metal Halide Lamp Safety ..............................................................
Table of Contents 4.10 4.11 5 54 Generator Derating .......................................................................................54 Control Panels and Receptacles—KUBOTA ................................................54 Control Panels and Receptacles—KOHLER ................................................55 Control Panel and Receptacles—DeepSea ..................................................56 Machine Monitoring—DeepSea ....................................................................
LTV 7.8 7.9 7.10 Table of Contents Checking and Draining the Containment System (if equipped) ................... 86 Long-Term Storage ...................................................................................... 87 Machine Disposal and Decommissioning .................................................... 88 8 Engine Maintenance: KUBOTA D1005 / D1105 89 9 Engine Maintenance: KUBOTA Z482 91 10 Engine Maintenance: KOHLER 1003 93 11 Troubleshooting 95 12 Technical Data 97 12.1 12.2 12.
Table of Contents 15.7 15.8 15.9 15.10 15.11 15.12 15.13 15.14 15.15 15.16 15.17 15.18 15.19 15.20 15.21 15.22 15.23 15.24 15.25 15.26 15.27 15.28 15.29 15.30 15.31 15.32 LTV LTV—Metal Halide Lights Module ............................................................. 112 Components ............................................................................................... 112 LTV—120V / 30A Receptacle Module ....................................................... 113 Components .......................
LTV 1 1.1 Safety Information Safety Information Signal Words Used in this Manual This manual contains DANGER, WARNING, CAUTION, NOTICE, and NOTE signal words which must be followed to reduce the possibility of personal injury, damage to the equipment, or improper service. This is the safety alert symbol. It is used to alert you to potential personal hazards. ► Obey all safety messages that follow this symbol.
Safety Information Intended use LTV This machine is intended for the illumination of outdoor areas. This machine is also intended for the purpose of supplying electrical power to connected loads. Refer to the machine specifications for the output voltage and frequency, and for the maximum output power limit of this machine. This machine has been designed and built strictly for the intended use described above.
LTV 1.3 Safety Information Operating Safety Operator training Before operating the machine: ■ Read and understand the operating instructions contained in all manuals delivered with the machine. ■ Familiarize yourself with the location and proper use of all controls and safety devices. ■ Contact Wacker Neuson for additional training if necessary. When operating this machine: ■ Do not allow improperly trained people to operate the machine.
Safety Information LTV Safe operating practices When operating this machine: ■ Remain aware of the machine’s moving parts. Keep hands, feet, and loose clothing away from the machine’s moving parts. ■ Do not operate a machine in need of repair. ■ Do not consume the operating fluids used in this machine.
LTV 1.4 Safety Information Metal Halide Lamp Safety Description The lamps provided with the machine are electric discharge lamps. They are designed for use with metal halide ballasts only, and require time to reach full brightness on initial startup and after a power interruption. These lamps comply with FDA regulation performance standards 21 CFR 1040-30. WARNING Personal injury hazard. Broken or punctured lamps can cause serious skin burns and eye inflammation from shortwave ultraviolet radiation.
Safety Information LTV ■ Before servicing the machine, make sure the engine start switch is turned to the OFF position, the circuit breakers are open (off), and the negative terminal on battery is disconnected. Do not perform even routine service (oil/filter changes, cleaning, etc.) unless all electrical components are shut down. ■ Always turn off light circuit breakers and shut down engine before disconnecting light fixtures or changing light bulbs.
LTV 1.6 Safety Information Operator Safety while Using Internal Combustion Engines WARNING Internal combustion engines present special hazards during operation and fueling. Failure to follow the warnings and safety standards could result in severe injury or death. ► Read and follow the warning instructions in the engine owner’s manual and the safety guidelines below. DANGER Exhaust gas from the engine contains carbon monoxide, a deadly poison. Exposure to carbon monoxide can kill you in minutes.
Safety Information 1.7 LTV Safety Guidelines for Lifting the Machine When lifting the machine: ■ Make sure slings, chains, hooks, ramps, jacks, forklifts, cranes, hoists, and any other type of lifting device used is attached securely and has enough weightbearing capacity to lift or hold the machine safely. See the Technical Data chapter for machine weight. ■ Remain aware of the location of other people when lifting the machine.
LTV Safety Information If you have not driven a towing vehicle with a trailer before, practice turning, stopping, and backing up the towing vehicle with the trailer in an area away from traffic. Only drive the towing vehicle with the trailer when you are confident in your ability to do so. 1.
Labels 2 2.1 LTV Labels Label Locations b c a d e, f g h j k m n o q p e, f wc_gr013742 22 wc_si001039en.
LTV Labels r,s t v u w x x wc_gr013743 wc_si001039en.
Labels 2.2 a LTV Label Meanings California Proposition 65 Warning Cancer and Reproductive Harm www.P65Warnings.ca.gov. WARNING Cancer and Reproductive Harm www.P65Warnings.ca.gov ADVERTENCIA Cáncer y daño reproductivo www.P65Warnings.ca.gov AVERTISSEMENT Cancer ou malformations congénitales www.P65Warnings.ca.gov 5100045462 b DANGER PELIGRO DANGER ON STOP START 15 SEC. MAX. OFF ARRANQUE 15 SEG. MAX. DEMARRAGE 15 SEC. MAX.
LTV b Labels See Operator’s Manual for light fixture information and troubleshooting. BEFORE STARTING THE ENGINE: 1. Check levels of: ■ Engine oil ■ Fuel ■ Coolant 2. Move the circuit breakers to the OFF position. TO START THE ENGINE: 1. On the engine control panel, turn the key switch to the PREHEAT position; the indicator light will illuminate during preheating. 2. When the PREHEAT indicator light goes out, turn the key switch to the START position for a maximum of 15 seconds. 3.
Labels LTV h WARNING Avoid crushing area. j DANGER Contact with overhead electrical power lines will cause serious injury or death. Do not position Light Tower under electrical power lines. k WARNING Ultraviolet radiation from lamp can cause serious skin and eye irritation. Use only with undamaged lamps. Use only with provided undamaged lens cover and fixture. 26 wc_si001039en.
LTV Labels m Manual Winch TO RAISE TOWER 1. Lift pins and extend outriggers 2. Raise tower with winch. 3. Loosen mast rotation knob to aim tower. Tighten knob when tower is aimed. TO LOWER TOWER 1. Turn off breakers and engine. 2. Loosen mast rotation knob and rotate tower forward. Tighten knob when tower is facing forward. 3. Lower tower with winch. 4. Lift pins and retract outriggers. Power Winch TO RAISE TOWER 1. Lift pins and extend outriggers 2. Raise tower with switch. 3.
Labels o LTV WARNING ADVERTENCIA AVERTISSEMENT WARNING ADVERTENCIA AVERTISSEMENT 1 3 4 85 lb-ft 115 Nm 5 2 5100031166 WARNING ADVERTENCIA AVERTISSEMENT WARNING ADVERTENCIA AVERTISSEMENT 1 3 4 85 lb-ft 115 Nm 5 2 5100031252 WARNING (On trailer, if equipped) Lights can prevent trailer from being hit by other vehicles. You must: 1. CONNECT trailer and tow vehicle electrical connectors. 2. CHECK all lights: tail lights, turn signals, and brake lights. 3. DO NOT TOW if lights are not working.
LTV p Labels WARNING ADVERTENCIA AVERTISSEMENT 839 kg (1850 LBS) WARNING ADVERTENCIA AVERTISSEMENT 5100031165 WARNING ADVERTENCIA AVERTISSEMENT 839 kg (1850 LBS) WARNING ADVERTENCIA AVERTISSEMENT 5100031251 WARNING (On trailer, if equipped) Uncoupling will cause trailer to come loose from tow vehicle. You must: 1. CHECK that ball LOAD RATING is same as or greater than coupler LOAD RATING. 2. CHECK that ball SIZE is same as coupler. 3. CLOSE COUPLER CLAMP on ball. 4.
Labels s LTV U.S.PAT.Nos.: 6012285, 6471476, D416858, D454357 OTHER U.S. AND FOREIGN PATENTS PENDING This machine may be covered by one or more patents. UTILITY 159116 t WARNING WARNING ADVERTENCIA AVERTISSEMENT ■ Pressurized contents. Do not open when hot! ■ Pinching / cutting hazards. ■ Rotating machinery. 178775 u (if equipped) Skid drain access point 160604 v Coolant overflow bottle only, not a return system.
LTV Labels — (if equipped) Notification of National Association of Trailer Manufacturers (NATM) compliance — MANUFACTURED BY/FABRIQUÉ PAR: A COLD INFL. PRESS./PRESS. DE GONF À FROID DATE: B GVWR/PNBV: C GAWR/PNBE (ALL AXLES) TIRE/PNEU RIM/JANTE KPA (PSI/LPC) SGL/DUAL D E F G H THIS VEHICLE CONFORMS TO ALL APPLICABLE STANDARDS PRESCRIBED UNDER THE CANADIAN MOTOR VEHICLE SAETY REGULATIONS IN EFFECT ON THE DATE OF MANUFACTURE.
Lifting and Transporting 3 3.1 LTV Lifting and Transporting Lifting the Machine Requirements ■ ■ ■ ■ ■ ■ ■ ■ Properly rated lifting equipment (crane or hoist). See Technical Data. Machine stopped. All doors and access covers closed and secured. Tower is completely lowered. The winch (e) and lights are facing foward. Outriggers have been returned to their travel position. Outrigger bars and jacks are locked in place. Outrigger jacks (c) are completely cranked in and rotated 180°.
LTV 3.2 Lifting and Transporting Preparing the Machine for Transport on a Truck or Trailer Requirements ■ Machine stopped. ■ Flatbed truck or trailer capable of supporting the machine’s weight. ■ Chains, hooks, or straps capable of supporting the machine’s weight. WARNING Crushing hazard. Improperly securing the machine can lead to a crushing hazard. ► Use only the designated tie-down points to secure the machine to a truck or trailer.
Lifting and Transporting 3.3 LTV Before Towing Checklist For trailer machines only. Before towing the machine, check the licensing requirements for trailers in your area. Check the following items: Machine All doors and access panels of the machine are closed. All electrical connections are disconnected from the machine. The generator is shut down. The tower is completely lowered. The outriggers are in the travel position. The outrigger bars and jacks are locked in place.
LTV 3.4 Lifting and Transporting Towing the Machine WARNING Risk of severe injury or death. Improperly torqued lug nuts can lead to loss of wheels. Loss of wheels can cause an accident, severe injury or death. ► Tighten the lug nuts to the proper torque before towing the machine. NOTICE: Wacker Neuson recommends a maximum towing speed of 88 km/h (55 mph) on highways and paved roads and 16 km/h (10 mph) on rugged roads and terrain. Procedure Perform the procedure below when towing the machine. 1.
Lifting and Transporting 3.5 LTV Trailer Background The machine’s trailer is equipped with safety chains (a), tongue jack (b), lights, and a coupler (pintle or ball-type) (c). c c a b a b wc_gr011629 Licensing requirements In most states, large trailers must be registered and licensed by the State Department of Transportation. Before towing, be sure to check licensing requirements. Drivers towing trailers may be required to carry a commercial driver’s license (CDL).
LTV 3.6 Lifting and Transporting Flip-up Tongue Background The flip-up tongue allows the machine to be stored in a smaller space than a machine with a conventional tongue. Procedure Perform the procedure below to raise the flip-up tongue to the storage position. 1. Remove the pin behind the tongue jack (a). b c a wc_gr014009 2. Rotate the tongue into the storage position (b) and insert the pin (c). 3. Install cotters (d) in all the pins. d wc_gr014010 Towing wc_tx004429en.
Machine Setup 4 4.1 LTV Machine Setup Preparing the Machine for First Use 1. Make sure all loose packaging materials have been removed from the machine. 2. Check the machine and its components for damage. If there is visible damage, do not operate the machine. Contact your Wacker Neuson dealer immediately for assistance. 3. Take inventory of all items included with the machine and verify that all loose components and fasteners are accounted for. 4.
LTV 4.2 Machine Setup Positioning the Machine DANGER Asphyxiation hazard. Exhaust gas from the machine contains carbon monoxide, a deadly poison you cannot see or smell. Exposure to carbon monoxide can kill you in minutes. ► Position the machine so that exhaust will not enter any nearby structures. WARNING Fire hazard. Do not move the machine while it is running. ► Shut down the machine before moving or repositioning it. WARNING Electric shock hazard.
Machine Setup 4.3 LTV Ground Connection Location A ground connection (a) is located on the trailer frame. a wc_gr013762 Function This ground connection is used for electrically grounding the Light Tower when necessary to comply with the National Electrical Code and other federal, state, and local regulations. For grounding requirements in your area, consult with a qualified electrician, electrical inspector, or local agency having jurisdiction over electrical compliance.
LTV 4.4 Machine Setup Leveling the Trailer—Vertical Mast Light Towers WARNING Tipping and falling hazard. Failure to level the trailer or extend the outriggers will reduce the stability of the unit. ► Level the trailer and extend the outriggers before raising the tower. The outriggers must remain extended while the tower is up. Procedure Perform the procedure below to level the trailer. 1. Pull the locking pin on the tongue jack (a) and rotate the tongue jack down 90° as shown.
Machine Setup 4.5 LTV Refueling the Machine Requirements ■ ■ ■ ■ Machine shut down Engine cool Machine/fuel tank level with the ground Fresh, clean fuel supply Procedure Perform the procedure below to refuel the machine. WARNING Fire hazard. Fuel and its vapors are extremely flammable. Burning fuel can cause severe burns. ► Keep all sources of ignition away from the machine while refueling. ► Refuel only when the machine is outdoors. ► Clean up spilled fuel immediately. 1. Remove the fuel cap (a).
LTV 4.6 Machine Setup Aiming the Lights—Vertical Mast Light Towers Overview ■ Each individual light fixture can be independently aimed up, down, left, or right. There are four total light fixtures on each machine. ■ This procedure is not for rotating the lights as a single unit while the tower is raised. This procedure requires the tower to be lowered and the engine stopped. To rotate the lights, see Rotating the Lights.
Machine Setup LTV Continued from the previous page. Aiming Left or Right 1. Grasp the light fixture and aim it to the left or right. If necessary, loosen the bracket nut (c) to allow movement of the fixture. NOTICE: Do not loosen the nuts on the light fixture (b). Damage to the light fixture may occur. c b c c wc_gr013747 2. If loosened, tighten the bracket nut (c) when the light is aimed properly.
LTV 4.7 Machine Setup Manually Rotating the Light Bar Overview The operator can rotate the light bar 360° while the tower is lowered. Procedure Perform the procedure below to rotate the light bar. 1. Loosen out the locking knob (a). a wc_gr013767 2. Rotate the light bar to the desired position. 3. Tighten the locking pin (a). Note: Before towing, aim the light bar forward. Be sure the locking pin seats into a hole in the light bar. Holes are positioned at 90° angles. wc_tx004430en.
Machine Setup 4.8 LTV Raising the Tower—Manual Winch System Background The Light Tower includes a telescoping winch for raising the tower. The winch is an automatic brake-type winch that automatically brakes when the handle is released. The handle must be rotated to wind in the cable as well as to unwind the cable.
LTV Machine Setup Continued from the previous page. Reference graphic a wc_gr013770 Procedure NOTICES Raising the tower Perform the procedure below to raise the tower. ■ Do not attempt to raise the tower if the winch is damaged or not operating properly, or if the winch cables are worn or damaged. ■ The tower and light bar can be rotated 360°.
Machine Setup 4.9 LTV Lowering the Tower—Manual Winch System Requirements ■ Lights are turned off ■ Engine is stopped ■ Outriggers are extended and locked in place WARNING Tipping/falling hazards. Certain actions may cause the tower to fall or the machine to tip over. ► Do not raise the tower or operate the Light Tower in high winds. ► Do not touch the winch pawl while the tower is raised! Procedure Perform the procedure below to lower the tower. WARNING Personal injury hazard.
LTV Machine Setup Continued from the previous page. 2. If the light bar has been rotated, loosen the locking knob (b) and rotate the tower so the light bar and winch are facing toward the trailer tongue. See Manually Rotating the Light Bar. 3. If the lights have been aimed vertically or horizontally, return them to a position parallel to the light bar. See Aiming the Lights—Vertical Mast Light Towers. 4.
Machine Setup LTV Continued from the previous page. Procedure NOTICES Raising the tower Perform the procedure below to raise the tower. ■ Do not attempt to raise the tower if the winch is damaged or not operating properly, or if the winch cables are worn or damaged. ■ The tower and light bar can be rotated 360°. If you wish to position the light bar so the lights illuminate to the left, to the right, or to the rear, the light bar should be rotated when the tower is fully lowered.
LTV 4.11 Machine Setup Lowering the Tower—Power Winch System Requirements ■ Lights are turned off ■ Engine is stopped ■ Outriggers are extended and locked in place WARNING Tipping/falling hazards. Certain actions may cause the tower to fall or the machine to tip over. Procedure Perform the procedure below to lower the tower. WARNING Personal injury hazard. Bystanders can be struck by the tower as it is being raised or lowered.
Machine Setup LTV Continued from the previous page. 2. If the light bar has been rotated, loosen the locking knob (a) and rotate the tower so the light bar and winch are facing toward the trailer tongue. See Manually Rotating the Light Bar. 3. If the lights have been aimed vertically or horizontally, return them to a position parallel to the light bar. See Aiming the Lights—Vertical Mast Light Towers. 52 wc_tx004430en.
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Operation 5 LTV Operation 5.1 Generator Derating Description All generator sets are subject to derating (reduced power output) depending on the altitude and ambient temperature. Derating should not affect the operation of the floodlights, although it will reduce the available reserve power to the receptacle. Derating percentages Power ratings are typically reduced by the following percentages: ■ 3% per 300 m (1000 ft) elevation above sea level ■ 2% per 5.
LTV 5.3 Operation Control Panels and Receptacles—KOHLER a o b p c d e g f q h j m k r n s t v u wc_gr013750 Ref. Description Ref.
Operation 5.4 LTV Control Panel and Receptacles—DeepSea 6K g a c b j h c f q o e n 8K 6K p d 8K m k 4K o e d p o p wc_gr013748 Ref. Description Ref.
LTV 5.5 Operation Machine Monitoring—DeepSea Description Engine and generator information is displayed on the the LCD panel The user can scroll through the screens to monitor machine parameters. Volts “V”- Displays the AC output voltage being produced by the generator. wc_gr012363 Volts “V”- Displays the AC output voltage being produced by the generator. wc_gr012362 Hertz “Hz” - Displays output frequency. This gauge should read approximately 60 Hz under a no-load condition.
Operation LTV Displays the available voltage of the battery. wc_gr012357 Displays the maintenance interval as well as the time remaining until maintenance is required. Each parameter is displayed on a separate screen: ■ Oil change ■ Air filter ■ Fuel filter wc_gr012360 58 wc_tx004431en.
LTV 5.6 Operation Alarms and Shut-Down Conditions—DeepSea Background The Light Tower controller monitors variables of engine and machine function. The Light Tower controller has two types of alarms: warning alarms and shut-down alarms. Warning alarms Warnings are non-critical alarm conditions that do not affect the operation of the generator system. They serve to draw the operator’s attention to an undesirable condition. Warning alarms are self-resetting when the fault condition is removed.
Operation LTV Continued from the previous page. Alarm and Shutdown limits Variable Normal Warning Shutdown To Reset Overspeed 60 Hz 63 Hz 66 Hz Press “Stop”. Underspeed 60 Hz 57 Hz 55 Hz Press “Stop”. Overcrank — — After 3 attempts Press “Stop”. — Navigate to the applicable maintenance screen and press and hold “Stop” for 10 seconds.
LTV 5.8 Operation Before Starting Before putting the Light Tower into service, review each item on the following checklist. Light Towers often run unattended for long periods of time. Therefore, it is important to make sure that the machine is set up properly to avoid possible operating problems. CAUTION Improper machine setup may cause injury or equipment damage. ► Perform all pre-start checks listed below. Do not operate the machine until all items on the checklist have been addressed.
Operation 5.9 LTV Starting, Operating, Stopping the Machine—KUBOTA Requirements ■ ■ ■ ■ Before starting checks completed. See Before Starting. Electrical cables in good condition with no cuts or abrasions in the insulation. Circuit breakers (a, b, c, and d, g for 8K) are in the OFF position. All loads are disconnected from the machine. NOTICES ■ Do not use evaporative starting fluids (for example, ether) to start the engine. ■ Do not start the engine under load.
LTV Operation Continued from the previous page. Operating the lights Perform the procedure below to operate the lights. 1. Turn on the main circuit breaker (a). a c b d 8K e g f wc_gr013751 Notes Stopping the machine 2. Turn on individual circuit breakers (c) one at a time. ■ Metal halide floodlights require a warm-up time of 5–15 minutes before they reach full brightness. ■ After turning the lights off, a cool-down time of 10 minutes is necessary before they can be turned on again.
Operation 5.10 LTV Starting, Operating, and Stopping the Machine—KOHLER Requirements Check the following items before starting the machine. ■ Before starting checks completed. See Before Starting. ■ Electrical cables are in good condition with no cuts or abrasions in the insulation. ■ Circuit breakers (a, b, and c) are in the “OFF” position. ■ All loads are disconnected from the machine. NOTICES ■ Do not use evaporative starting fluids (e.g., ether) to start the engine.
LTV Operation Continued from the previous page. Operating the lights Perform the procedure below to operate the lights. 1. Turn on the main circuit breaker (a). a e b c f wc_gr013753 Notes 2. Turn on individual circuit breakers (c) one at a time. ■ Metal halide floodlights require a warm-up time of 5–15 minutes before they reach full brightness. ■ After turning the lights off, a cool-down time of 10 minutes is necessary before they can be turned on again.
Operation 5.11 LTV Starting, Operating, Stopping the Machine—DeepSea Prerequisites ■ ■ ■ ■ Before starting checks completed. See Before Starting. Electrical cables in good condition with no cuts or abrasions in the insulation. Circuit breakers (a, b, c and d, h for 8K) are in the OFF position. All loads are disconnected from the machine. NOTICES ■ Do not use evaporative starting fluids (for example, ether) to start the engine. ■ Do not start the engine under load.
LTV Operation Continued from the previous page. Operating the lights Perform the procedure below to operate the lights. 1. Turn on the main circuit breaker (a). a c b d 8K e f g h wc_gr013779 Notes Stopping the machine 2. Turn on individual circuit breakers (c) one at a time. ■ Metal halide floodlights require a warm-up time of 5–15 minutes before they reach full brightness. ■ After turning the lights off, a cool-down time of 10 minutes is necessary before they can be turned on again.
Operation 5.12 LTV Auto Mode (Remote Run) The engine controller is capable of automatically starting the engine. A scheduled run will begin only if the controller is in Auto Mode with no shut-down alarm present. If the controller is in Stop/Reset Mode or Manual/Start Mode when a scheduled run begins, the engine will not start. However, if the controller is set to Auto Mode during a scheduled run, the engine will start. A system designer can configure an external input to prevent a scheduled run.
LTV Operation 3. Press “Auto” to enter the selected editor. Note: If a PIN code has been set for the Configuration Editor, the PIN request appears. 4. Press the up and down arrows to adjust first digit to the correct value. 5. Press the “Start” button (e) when the first digit is correctly entered. The digit changes to # for security purposes. 6. Enter each of the digits of the PIN number. Press “Stop” to move back to adjust one of the previous digits. 7.
Operation LTV Configuration Parameters – Scheduler 915 Scheduler (3) Duration 0:00:00 916 Scheduler (4) Start Time 0:00:00 917 Scheduler (4) Start Day 0 (1=Monday) 918 Scheduler (4) Start Week 1,2,3,4 919 Scheduler (4) Duration 0:00:00 920 Scheduler (5) Start Time 0:00:00 921 Scheduler (5) Start Day 0 (1=Monday) 922 Scheduler (5) Start Week 1,2,3,4 923 Scheduler (5) Duration 0:00:00 924 Scheduler (6) Start Time 0:00:00 925 Scheduler (6) Start Day 0 (1=Monday) 926 Scheduler
LTV 5.13 Operation Engine—Jump-Starting Background Jump-starting may occasionally be required if a battery is discharged. If jumpstarting is necessary, the following procedure is recommended to prevent starter damage, battery damage, and personal injuries. WARNING Personal injury hazard. Jump-starting a battery incorrectly can cause the battery to explode, resulting in severe personal injury or death. ► Keep all arcs, sparks, flames, and lighted tobacco away from the battery.
Operation LTV Continued from the previous page. Procedure Perform the procedure below to jump-start the battery. 1. In very cold weather, check the condition of the electrolytes. If it seems slushy or frozen, do not try jump-starting until it thaws. NOTICE: If a battery sits in extreme cold, the electrolytes inside the battery can freeze. Attempting to jump-start a frozen battery can cause it to rupture. 2. Disconnect engine load. 3.
LTV 5.14 Operation Emergency Shutdown Procedure General procedures Perform the procedure below if a breakdown or accident occurs while the machine is operating: 1. Stop the engine. 2. Disconnect all loads from the machine. 3. Lower the tower. 4. Allow the machine to cool before opening the cabinet. 5. Contact the rental yard or machine owner for further instructions. WARNING Personal injury hazard.
Operation 5.15 LTV Using the Convenience Receptacles—50 Hz and 60 Hz Description This machine is equipped with one or more convenience receptacles (a) for running accessories and tools from the generator. Each receptacle is protected by its own circuit breaker (b). Power to the receptacle(s) is available any time the engine is running and the circuit breaker is set to the ON position. a b b 8K wc_gr013768 Directions Follow the directions below to avoid damaging the machine, accessories, or tools.
LTV Operation Continued from the previous page. Perform the manual test procedure below before each use to test a GFCI receptacle. wc_tx004431en.fm 75 SEE TEST RESET RESET In addition to the manual test shown above, the GFCI receptacle has a selftest feature. The red LED failure indication light (d) will flash if the GFCI receptacle has lost its GFCI protection. Do not use the GFCI receptacle until it is replaced. c TEST GFCI LIGHT FLASHES 3. Push the reset button in.
Factory-Installed Options 6 LTV Factory-Installed Options This machine may be equipped with one or more of the following factory-installed options. To verify if any of these options are installed on your machine, contact Wacker Neuson Corporation at 1-800-770-0957. A nameplate listing the model number, item number, and serial number is attached to each unit. Please have this information available when contacting Wacker Neuson Corporation.
LTV 6.3 Factory-Installed Options Battery Blanket An electrically powered blanket (a) warms the battery while the machine is not in use. The blanket eliminates engine starting difficulties caused by a cold or frozen battery. Plug the cord into a 120V power supply. a wc_gr007422 6.4 Oil Pan Heater Cold, thick engine oil does not flow freely and may cause engine starting difficulties. A Kohler (a) or Kubota (b) oil pan heater installed on the engine oil pan keeps the oil warm and flowing.
Factory-Installed Options 6.5 LTV Fuel and Water Separator The fuel and water separator (a) removes water from the fuel supply. As fuel flows through the separator element, removed water collects in the bowl. a wc_gr013983 6.6 Positive Air Shutoff Description Diesel engines may occasionally continue to run even after the machine has been turned off. This “runaway” condition occurs when combustible intake air is drawn into the engine. Turning the key to off alone will not stop a runaway engine.
LTV 6.8 Factory-Installed Options Containment System Float Switch Overview Machines equipped with a containment system protect the environment by collecting fluid leaks (fuel, coolant, or oil) which might otherwise contaminate the soil. The float switch (a) is normally closed, but when the collected fluid level in the containment tub rises high enough, the float switch opens. When the float switch opens, electric power to the fuel solenoid is disconnected and the engine stops.
General Maintenance 7 LTV General Maintenance WARNING A poorly maintained machine can malfunction, causing injuries or permanent damage to the machine. ► Keep the machine in safe operating condition by performing periodic maintenance and making repairs as needed. 7.1 Preparing for Maintenance Do not perform even routine service (oil/filter changes, cleaning, etc.) unless all electrical components are shut down. Use the checklist below to prepare this machine for maintenance.
LTV 7.2 General Maintenance Periodic Maintenance Schedule The table below lists basic machine maintenance. Tasks designated with check marks may be performed by the operator. Tasks designated with square bullet points require special training and equipment. Daily before starting Check external hardware. Check for fluid leaks. Check all fluid levels. Every 250 hours or 3 months Every 500 hours or 6 months Every 1000 hours or 1 year Clean the machine inside and out. Replace battery.
General Maintenance 7.4 LTV Inspecting the Machine When Daily Overview Inspect the machine before each use. A thorough inspection will help to identify mechanical faults or potentially unsafe operating conditions. Correct these problems before operating the machine. External inspection Perform an external inspection of the machine. Check for: External damage (dents, cracks, broken door latches, etc.
LTV 7.6 General Maintenance Maintaining the Battery WARNING Explosion hazard. Batteries can emit explosive hydrogen gas. ► Keep all sparks and flames away from the battery. ► Do not short-circuit battery posts. Safety precautions Observe the following safety precautions to prevent serious damage to the electrical system. ■ Do not disconnect the battery while the machine is running. ■ Do not attempt to run the machine without a battery. ■ Do not attempt to jump-start the machine.
General Maintenance 7.7 LTV Removing and Replacing Lamps Requirements ■ ■ ■ ■ Engine shut down Light circuit breakers turned OFF Lamps and fixtures cool to the touch Eye and hand protection WARNING Burn hazard. Lamps become extremely hot in use. ► Allow lamps and fixtures to cool 10–15 minutes before handling. WARNING Personal injury hazard. Ultraviolet radiation from the lamps can cause serious skin and eye irritation. ► Use only undamaged lamps.
LTV General Maintenance Continued from the previous page. Perform the procedures below to remove and install the lamp. Removing the lamp 1. Remove the screws (a) securing the flange rings (b) and remove the flange rings. c f d e b a wc_gr005881 2. Remove the lens (c) with the gasket (d) attached. 3. Remove the hardware securing one side of the lamp stabilizer (e). Once removed, swing the lamp stabilizer to the side and unscrew the lamp (f). Installing the lamp 1.
General Maintenance 7.8 LTV Checking and Draining the Containment System (if equipped) When Check and drain the containment system every 50 hours. Overview Certain machines are equipped with a containment system. The containment system protects the environment by collecting fluid leaks (fuel, coolant, or oil) which might otherwise contaminate the soil. NOTICE: It is important to check the containment system regularly. A large amount of fluid collected in a 24-hour period indicates a significant leak.
LTV 7.9 General Maintenance Long-Term Storage Extended storage of equipment requires preventive maintenance. Performing these steps helps to preserve machine components and ensures the machine will be ready for future use. While not all of these steps necessarily apply to this machine, the basic procedures remain the same. When Prepare your machine for extended storage if it will not be operated for 30 days or more. Preparing for storage Perform the procedures below to prepare your machine for storage.
General Maintenance 7.10 LTV Machine Disposal and Decommissioning Introduction This machine must be properly decommissioned at the end of its service life. Responsible disposal of recyclable components, such as plastic and metal, ensures that these materials can be reused—conserving landfill space and valuable natural resources. Responsible disposal also prevents toxic chemicals and materials from harming the environment.
LTV 8 Engine Maintenance: KUBOTA D1005 / D1105 Engine Maintenance: KUBOTA D1005 / D1105 The viscosity of the engine oil is an important factor when determining the correct engine oil to use in your machine. Use an engine oil of appropriate viscosity based on the expected outside air temperature. See the following table. WARNING Most used liquids from this machine such as oil, gasoline, grease, etc.
Engine Maintenance: KUBOTA D1005 / D1105 LTV For additional information, see the engine owner’s manual. The table below lists service intervals for basic machine maintenance.
LTV 9 Engine Maintenance: KUBOTA Z482 Engine Maintenance: KUBOTA Z482 The viscosity of the engine oil is an important factor when determining the correct engine oil to use in your machine. Use an engine oil of appropriate viscosity based on the expected outside air temperature. See the following table. WARNING Most used liquids from this machine such as oil, gasoline, grease, etc.
Engine Maintenance: KUBOTA Z482 LTV The table below lists service intervals for basic machine maintenance.
LTV Engine Maintenance: KOHLER 1003 10 Engine Maintenance: KOHLER 1003 The viscosity of the engine oil is an important factor when determining the correct engine oil to use in your machine. Use an engine oil of appropriate viscosity based on the expected outside air temperature. See the following table. WARNING Most used liquids from this machine such as oil, gasoline, grease, etc.
Engine Maintenance: KOHLER 1003 LTV For additional information, see the engine owner’s manual. The table below lists service intervals for basic machine maintenance.
LTV Troubleshooting 11 Troubleshooting WARNING HIGH VOLTAGE! This unit uses high voltage circuits capable of causing serious injury or death. ► Only a qualified electrician should troubleshoot or repair electrical problems occurring in this equipment. Problem Cause Remedy Engine does not start Battery discharged Charge battery. Battery connections corroded Clean battery connections. Blown fuse Replace fuse. Faulty starter Replace starter. No fuel Fill tank with fuel. Bleed fuel lines.
Troubleshooting LTV Problem Cause Remedy Lamp will not light Lamp is too hot Allow lamp to cool 10–15 minutes before restarting. Faulty lamp connection Check that lamp is tight in socket. Check connections inside connection boxes on light fixtures and tower. Plug connection at fixture is loose or damaged Repair or replace the plug connection.
LTV Technical Data 12 Technical Data 12.1 Engine—KUBOTA Engine Power Rating Net power rating per ISO 3046 IFN. Actual power output may vary due to conditions of specific use. Machine LTV4K LTV6K Make LTV8K Kubota Model Z482 D1005 2-cylinder Type D1105 3-cylinder 4-cycle, liquid-cooled diesel 60 Hz: max. rated power @ rated speed kW (hp) 4.2 (5.6) @ 1800 9.8 (13.1) @ 1800 11.5 (15.4) @ 1800 50 Hz: max. rated power @ rated speed kW (hp) — 9.5 (12.
Technical Data 12.2 LTV Engine—KOHLER Engine Power Rating Net power rating per ISO 3046 IFN. Actual power output may vary due to conditions of specific use. Machine LTV6L Make Kohler Model LDW1003 Type 3-cylinder, 4-cycle, liquid-cooled diesel Max. power rating @ rated speed Operating speed (no-load) Alternator Battery kW (hp) 8.0 (10.7) @ 1800 rpm rpm 1800 V/A/W 12 / 45 / 540 V / Ah / ccA 12 / 650 Air cleaner type Dry-type element Fuel type No.
LTV 12.3 Technical Data Generator Machine LTV4 LTV6 LTV8 Frequency Hz 60 50 60 60 Continuous output kW 2.9 6.0 6.0 8.0 120/240, 1Ø 230, 1Ø 6L: 120, 1Ø 6K: 120/240, 1Ø 120/240, 1Ø 24.5/12.3 26.1 6L: 50 6K: 50/25 66/33 Voltage Amps volts, phase A Excitation type Capacitor / Brushless Power factor 1.0 Voltage regulation No load to full load % 10 Voltage regulation Steady state % +/- 6.0 Speed (no-load) wc_td004432en.
Technical Data 12.4 LTV Machine Machine Frequency Lamp Lamp wattage LTV4K Hz LTV6K LTV8K 60 60 60 50 type LED Metal halide Metal halide LED Metal halide Metal halide W 300 1100 1100 240 1100 1100 812 (1790) 651 (1435) 812 (1790) Dimensions (L x W x H) m (in.) Operating weight kg (lb) Height mast extended m (ft) Output kW 60 LTV6L 2.56 X 1.46 X 2.51 (101 X 58 X 99) 744 (1640) 820 (1808) 812 (1790) 7 (23) 2.9 6.0 6.0 6.0 6.0 8.
LTV 12.5 Technical Data Radiation Compliance This machine meets the radio interference radiated emission requirements of European Standard EN 13309 for Construction Machinery. The lamps provided with this machine are electric discharge lamps. They are designed for use with metal halide ballasts only, and require time to reach full brightness on initial startup and after a power interruption. These lamps comply with FDA regulation performance standards 21 CFR 1040-30. 12.
Emissions Control Systems Information and Warranty: KUBO13 Emissions Control Systems Information and Warranty: KUBOTA The Emission Control Warranty and associated information is valid only for the U.S.A., its territories, and Canada. 13.1 Emission Control System Background Information Introduction Wacker Neuson engines/equipment must conform with applicable Environmental Protection Agency (EPA) and California Air Resource Board (CARB) emissions regulations.
Emissions Control Systems Information and Warranty: KUBO13.2 Limited Defect Warranty for Wacker Neuson Emission Control Systems The Emission Control Warranty is valid only for the U.S.A., its territories, and Canada.
Emissions Control Systems Information and Warranty: KUBOWhat is not covered ■ Failures other than those resulting from defects in material or workmanship. ■ Any systems or parts which are affected or damaged by owner abuse, tampering, neglect, improper maintenance, misuse, improper fueling, improper storage, accident and/or collision; the incorporation of, or any use of, add-on or modified parts, or unsuitable attachments, or the alteration of any part.
Emissions Control Systems Information and Warranty: KUBOFor owners located more than 100 miles from an authorized dealer/service center (excluding the states with high-altitude areas as identified in 40 CFR Part 1068, Appendix III), Wacker Neuson will pay for pre-approved shipping costs to and from an authorized Wacker Neuson dealer/service center.
Emissions Control Systems Information and Warranty: KOHLER 14 Emissions Control Systems Information and Warranty: KOHLER The Emission Control Warranty and associated information is valid only for the U.S.A., its territories, and Canada. 14.1 Emission Control System Background Information Introduction Wacker Neuson engines/equipment must conform with applicable Environmental Protection Agency (EPA) and California Air Resource Board (CARB) emissions regulations.
LTV Schematics 15 Schematics 15.1 LTV—Photo Sensor 160 RD 15.2 Components Ref. Description Ref. Description 1 Photocell unit 4 Resistor 2 Control module 5 Neutral/ground terminal block 3 Splice — — 34 20 19 18 17 16 15 14 12 11 13 8 6 3 2 1 2 193 YL 5 4 5 195 BK 4 194 BK 3 #1 192 YL 7 1 191 BK 9 10 190 RD Wire Colors wc_tx004487en.
Schematics 15.
LTV 15.4 Schematics Components Ref. Description Ref. Description 1 Neutral/ground terminal block 12 Shield 2 Kubota ECU 13 Starter 3 To base harness 14 Engine speed sensor 4 Water temp sensor 15 Power terminal block 5 Splice 16 Battery 6 Resistor 17 Glow plugs 7 Control module 18 Self ground engine block 8 Alternator 19 Oil switch 9 Actuator solenoid 20 Starter relay 10 High CAN 21 Glow plugs relay 11 Low CAN — — Wire Colors wc_tx004487en.
Schematics 15.
LTV 15.6 Schematics Components Ref. Description Ref. Description 1 Trailer light harness 11 Ground, control panel 2 Dome light 12 Ground, engine 3 Splice 13 Engine ECU 4 Telematics connection 14 Battery 5 Control panel light 15 Main breaker 6 Hour meter 16 Breaker, upper lights 7 Terminal block 17 Breaker, lower lights 8 Neutral/ground terminal block 18 Breaker 9 Generator 19 Receptacle 10 Engine 20 Ground, receptacle panel Wire Colors wc_tx004487en.
Schematics 15.7 LTV LTV—Metal Halide Lights Module 15.8 Ref. WL1 GN WL2 GN 1 2 1 WL3 GN 1 3 WL1 WH WL2 WH WL3 BK WL4 BK 4 WL4 WH CC5 BK CC2 YL CC4 RD T3 BK/WH T1 BK/WH Ref.
LTV LTV—120V / 30A Receptacle Module 15.10 Components wc_gr014277 4 15.9 Schematics Ref. 3 2 1 4 3 17 18 19 20 15 16 10 9 13 14 8 6 5 7 4 11 12 G1 G4 2 1 3 1 G3 3 BK 18 BK 19 BK 4 BK 2 BK 6 250V 25A 1A BK 20 5 250V 23 WH 22 GN/YL 19 18 17 16 15 14 2 12 1 11 13 3 4 5 6 7 8 9 10 1B BK 17 BK 2 Ref. Description 1 Terminal block 4 Engine 2 Neutral/ground terminal block 5 Receptacle 3 Generator 6 Main breaker Wire Colors G2 wc_tx004487en.
Schematics LTV 15.11 LTV—8 kW GFCI Receptacle Module 15.12 Components Ref. 1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 23 WH 3 27 GN/YL 120V 26 WH Ref.
LTV Schematics 9 RD 8 RD BK WH 20 WH YL 37 RD 62 WH 71 WH 6 52 BR 53 BR #5 5 GN 59 BR #1 5 7 BK 68 WH 112 WH 60 BR #2 5 50 GN 51 YL Ref. Description Ref. Description 1 Front right amber marker 6 Trailer connector 2 License plate light 7 Front left amber marker 3 Right tail light 8 Left tail light 4 Rear right red marker 9 Rear left red marker 5 Splice — — Wire Colors 69 WH #4 5 #3 5 55 BR 54 BR 63 WH 64 WH 56 BR 65 WH 66 WH 57 BR WH BR BK YL wc_tx004487en.
Schematics LTV 15.
LTV Schematics 15.16 Components Ref. Description Ref. Description 1 Neutral/ground terminal block 12 15A fuse 2 Glow plug indicator 13 Key run power 3 Coil cord 14 Alternator 4 To base harness 15 Battery 5 Ground, engine block 16 Glow plug timer 6 Oil switch 17 Oil and temp switch relay 7 Temperature switch 18 Fuel solenoid 8 Splice 19 Fuel pump 9 Glow plugs 20 Logic ok power 10 Starter 21 Timer 11 Keyswitch — — Wire Colors wc_tx004487en.
Schematics LTV 15.17 LTV—Power Winch 60 AMP 2 5 wc_gr014280 15.18 Components Ref. Description Ref. Description 1 Neutral/ground terminal block 4 Telescoping switch 2 60A fuse 5 Engine 3 Telescoping winch — — BK Black RD Red YL Yellow OR Orange GN Green TN Tan BR Brown PU Purple BU Blue VIO Violet CL Clear SH Shield PK Pink WH White GY Gray LB Lt.
LTV Schematics 15.19 LTV—LED Lights Module 15.20 Components WL1 GN WL2 GN 1 2 1 WL3 GN 1 3 3 1 WL3 WH CC6 BR CC3 OR CC2 YL CC4 RD CC5 BK CC9 GN CC8 PU CC7 BU 3 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 1 2 3 4 5 6 7 8 9 10 17 18 11 12 13 14 15 16 17 18 19 20 4 19 20 wc_gr014289 wc_tx004487en.fm Description 1 Work light 3 Terminal block 2 Ground, junction box 4 Neutral/ground terminal block Wire Colors WL4 WH 1 Ref.
Schematics LTV wc_gr014285 128 BK Description Ref. Description 1 Neutral/ground terminal block 4 Splice 2 Power terminal block 5 Auto start relay 3 Control module — — 127 BK 126 BK Ref. Black RD Red YL Yellow OR Orange GN Green TN Tan BR Brown PU Purple BU Blue VIO Violet CL Clear SH Shield PK Pink WH White GY Gray LB Lt.
LTV Schematics 15.23 LTV—Shore Power Module wc_gr014283 18 BK Ref. 3 BK 10 6 2 11 9 7 5 3 1 4 105 WH 106 BK 107 GN/YL Description 1 Neutral/ground terminal block 4 Selector switch 2 Main breaker 5 Breaker, upper lights 3 Shore power inlet 6 Breaker, lower lights 6 BK 7 BK 6 5 250V 30A 4 BK 109 BK 250V 30A 108 BK 177 GN/YL 20 104 BK 3 10 9 19 18 8 7 17 16 6 5 15 14 4 3 13 2 12 1 11 Ref. Wire Colors 176 WH 1 wc_tx004487en.
Schematics LTV 15.
LTV Schematics 15.26 Components Ref. Description Ref. Description 1 Neutral/ground terminal block 10 Starter 2 Splice 11 Starter replay 3 To base harness 12 Power terminal block 4 Fuel pump relay 13 Battery 5 Control module 14 Fuel solenoid 6 Alternator 15 Fuel pump 7 Temperature switch 16 Glow plugs relay 8 Ground, engine block 17 Glow plugs 9 Oil switch — — Wire Colors wc_tx004487en.
Schematics LTV 15.28 Components wc_gr014290 4 15.27 LTV—230V / 50 HZ Module Ref. Description Ref. Description 1 Neutral/ground terminal block 3 Generator 2 Power terminal block 4 Engine 3 G1 BK Black RD Red YL Yellow OR Orange GN Green TN Tan BR Brown PU Purple BU Blue VIO Violet CL Clear SH Shield PK Pink WH White GY Gray LB Lt.
LTV Schematics 15.29 LTV—Containment Switch 3 wc_gr014281 15.30 Components Ref. Description Ref. Description 1 Engine 3 Containment float switch 2 Fuel solenoid tab — — wc_tx004487en.fm BK 101 RD/164 RD 85 RD/150 RD 39 RD 1 KOHLER PK 2 1 38 RD BK Wire Colors 125 BK Black RD Red YL Yellow OR Orange GN Green TN Tan BR Brown PU Purple BU Blue VIO Violet CL Clear SH Shield PK Pink WH White GY Gray LB Lt.
Schematics LTV 15.31 LTV—URI Telematics 30 RD Description Ref. Description 1 Telematics connection 3 Fuel sender 2 Splice — — Wire Colors 102 BR 2 BK Black RD Red YL Yellow OR Orange GN Green TN Tan BR Brown PU Purple BU Blue VIO Violet CL Clear SH Shield PK Pink WH White GY Gray LB Lt. blue BK #4 #3 3 WH RD BK 3 AMP 5 BK 3 1 2 BK 3 AMP BK 2 46 BR 3 AMP ZTR / URI 48 WH #2 103 RD 2 47 PK 2 #1 BK BK 1 Ref.
LTV Appendix I 16 Appendix I 16.1 Standard Racked Assembly Overview This set of assembly instructions applies to LTV machines shipped in a container rack as shown. Tasks To complete the assembly of your light tower, the following tasks must be performed in the order listed: wc_gr014331 Task Description See topic Chassis assembly 1 Install the axle 14.1 2 Install the fenders 14.2 3 Install the wheels 14.3 4 Install the outriggers and swivel jacks 14.
Appendix I 16.2 Axle Installing the Axle Materials needed Installing the axle Axle Hardware bag 1 Perform the procedure below to install the axle. b c a c d wc_gr014359 1. Lift the machine using appropriate lifting gear. See Lifting the Machine in the Safety Information chapter. 2. Locate the axle (a) and hardware bag 1. 3. Install the axle on the trailer using the following hardware from bag 1: Four M12 x 45 screws (b) Eight flat washers (c) Four lock nuts (d) 4.
Fenders 16.3 Appendix I Installing the Fenders Materials needed Installing the fenders Two fenders Hardware bag 2 Perform the procedure below to install the fenders. b a c wc_gr014360 1. Locate the two fenders (a) and hardware bag 2. 2. Align each fender as shown in the illustration. 3. Install both fenders on the light tower using the following hardware from bag 2: Eight flat washers (b) Eight M8 x 25 screws (c) 4. Tighten the M8 x 25 screws to a torque of 16 Nm (11.5 ft. lb.).
Appendix I 16.4 Wheels Installing the Wheels Materials needed Installing the wheels Two wheels Hardware bag 3 Perform the procedure below to install the wheels. b a wc_gr014376 1. Locate the two wheels (a) and hardware bag 3. 2. Attach the wheels to the axle using five lug nuts (b) per wheel. Note: Tighten the lug nuts in a star pattern to a torque of 115 Nm (85 ft. lb.). 130 wc_tx004503en.
Outriggers 16.5 Appendix I Installing the Outriggers and Swivel Jacks Materials needed Installing the outriggers Two outrigger Two swivel jacks Perform the procedure below to install the outriggers. a b d d c e f g h wc_gr014377 1. Locate the locking pin (a) at the outrigger socket (b). 2. Position the outrigger (c) so the holes (d) face the same direction as the locking pin. 3. Pull the locking pin and insert the square end of the outrigger into the outrigger socket. 4.
Appendix I 16.6 Tongue assembly Installing the Tongue Assembly Materials needed Installing the tongue assembly Tongue assembly Swivel jack Hardware bag 4 Perform the procedure below to install the tongue assembly. a d c c b b wc_gr014386 1.
Tongue assembly Appendix I Continued from the previous page. Installing the swivel jack Perform the procedure below to install the swivel jack. f e g h wc_gr014387 1. Locate the swivel jack (e). 2. If necessary, remove the locking pin (f) from the holes in the tongue jack. 3. Fit the socket (g) of the swivel jack over the circular boss on the tongue assembly. 4. Rotate the tongue jack so the foot (h) rests on the ground. 5.
Appendix I 16.7 Mast Installing the Mast Materials needed Installing the mast Mast assembly Hardware bag 5 Perform the procedure below to install the mast. b a c d f e h g wc_gr014397 1. Attach the light mount bracket (a) with two M16 x 40 serrated flange screws (b) and two M16-10.9 serrated flange nuts (c) at the top of the mast. 2. Tighten the M16 x 40 serrated flange screws to a torque of 200 Nm (145 ft. lb.). 3.
Winch 16.8 Appendix I Installing the Standard Winch Materials needed Installing the standard winch Standard winch Hardware bag 6 Perform the procedure below to install the standard winch. f c b e a d wc_gr014398 1. Align the standard winch handle (a) to the side of the standard winch drum (b) and secure the winch handle with a nut (c). 2.
Appendix I Winch Continued from the previous page. Installing the winch cable Perform the procedure below to install the winch cable. b g g k j h b wc_gr014404 1. Pass the winch cable (g) over the top of the standard winch drum (b) and through the side hole (h). 2. Wind the winch cable around the standard winch drum once. 3. Loosen the nut (j) on the winch cable retainer (k) and insert the free end of the winch cable through the winch cable retainer so approximately 2.5 cm (1 in.
Power winch 16.9 Appendix I Installing the Power Winch Materials needed Installing the power winch Power winch Hardware bag 7 Perform the procedure below to install the power winch. f c b a e e d wc_gr014399 1. Remove the cover (a) from the power winch (b). 2. Fasten the power winch to the mast (c) with the hardware from bag 7 as shown in the illustration: Three M12 x 30 screws (d) Six B13 flat washers (e) Three M12 lock nuts (f) 3. Tighten the screws to a torque of 48 Nm (35 ft. lb.).
Appendix I Power winch Continued from the previous page. Installing the winch cable Perform the procedure below to install the winch cable. b h k g g j wc_gr014460 1. Pass the winch cable (g) over the top of the power winch drum (b) and through the side hole (h). 2. Wind the winch cable around the power winch drum once. 3. Loosen the nut (j) on the winch cable retainer (k) and insert the free end of the winch cable through the winch cable retainer so approximately 2.5 cm (1 in.
Light Bar Appendix I 16.10 Installing the Light Support Bracket and Light Bar Materials needed Installing the light support bracket and light bar Light support bracket and light bar from mast assembly Hardware bag 5 Perform the procedure below to install the light support bracket and light bar. e g b h a d f c k o q m t r n s p j wc_gr014406 1. Secure the light support bracket (a) to the light mount bracket (b) with two M8 x 25 serrated flange screws (c) and two M8 lock nuts (d).
Appendix I Metal Halide 16.11 Installing the Lights—240W Metal Halide or 300W LED Materials needed Four light fixtures - metal halide or 300W LED Note: Use four light fixtures of the same kind. Do not combine metal halide light fixtures and 300W LED light fixtures on the light bar. Installing the halide light fixtures Hardware bag 5 Perform the procedure below to install the light fixtures. Metal Halide 300W a a d b b c c e d e wc_gr014400 1.
LED Appendix I 16.12 Installing the Lights—240W LED Materials needed Installing the LED light fixtures Four LED light fixtures Hardware bag 5 Perform the procedure below to install the LED light fixtures. b m f a k j f b c d e h g wc_gr014401 1. Install the lower LED light fixtures using the threaded studs (a) on the bottom of the light bar (b). 2. Attach an LED light fixture to a threaded stud on the bottom of the light bar using a disk (c), a flat washer (d), and an M18 lock nut (e).
Appendix I Junction Box 16.13 Connecting the Wiring at the Junction Box Special tools and materials needed Connecting the wiring at the junction box Coiled cord Panduit crimper CT-100 Panduit crimper CT-1500 Hardware bag 5 Perform the procedure below to connect the wiring at the junction box. Note: This procedure is the same for metal halide and LED light fixtures. a g b c d f e wc_gr014402 Connecting the coiled cord 1. Remove the screws and the cover plate from the junction box (a). 2.
Junction Box Appendix I Continued from the previous page. Installing the work light cords 1. Use two wrenches to loosen the four connectors (g) on the sides of the junction box. 2. Insert the light fixture cords through the appropriate four connectors (L1, L2, L3, L4). Approximately 1 cm (3/8 in.) of each light fixture cord jacket should extend into the junction box. 3. Tighten the four connectors. L1 h L2 L3 L1 L2 L3 L4 L4 wc_gr014403 Connecting the wires 1.
Appendix I Junction Box This page is intentionally left blank. 144 wc_tx004503en.
Index LTV A Fuel stabilizing . . . . . . . . . . . . . . . . . . . . . . . 87 valve . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 Abbreviations . . . . . . . . . . . . . . . . . . . . . . . . 6 Aiming the lights . . . . . . . . . . . . . . . . . . . . 43 Appendix . . . . . . . . . . . . . . . . . . . . . . . . . 127 Application area . . . . . . . . . . . . . . . . . . . . . 15 Attachments . . . . . . . . . . . . . . . . . . . . . . . . 15 Auto mode . . . . . . . . . . . . . . . . . . . . . . .
Index engine . . . . . . . . . . . . . . . . . . . . 89, 91, 93 engine schedule . . . . . . . . . . . . . . . . . . 81 lamps . . . . . . . . . . . . . . . . . . . . . . . . . . 84 preparation . . . . . . . . . . . . . . . . . . . . . . 80 storage . . . . . . . . . . . . . . . . . . . . . . . . . 87 trailer . . . . . . . . . . . . . . . . . . . . . . . . . . . 82 O Operation first use . . . . . . . . . . . . . . . . . . . . . . . . . 38 Kohler . . . . . . . . . . . . . . . . . . . . . . . . . . 64 Kubota .
Important: For spare parts information, please see your Wacker Neuson Dealer, or visit the Wacker Neuson website at http://www.wackerneuson.com/. Wichtig! Informationen über Ersatzteile erhalten Sie von Ihrem Wacker Neuson Händler oder besuchen Sie die Wacker Neuson Website unter http://www.wackerneuson.com/. Important : Pour des informations sur les pièces détachées, merci de consulter votre distributeur Wacker Neuson, ou de visiter le site Internet de Wacker Neuson sur http://www.wackerneuson.com/.
