TQ 1.0 “Q-Pon Cutter” 12-000-01 i TUBE & PIPE CUT-OFF MACHINES Mod. TQ 1.0 Ser.No. E.H. WACHS COMPANIES 100 Shepard St. Wheeling Il.
Q-PON CUTTER TABLE OF CONTENTS SECTION I. STANDARD EQUIPMENT ......................................................................................... 5 SECTION II. SAFETY Safety Instructions ........................................................................................6-9 SECTION III. CE DECLARATION OF CONFORMITY ................................................................... 10 SECTION IV. MACHINE SPECIFICATIONS ........................................................................
Q-PON CUTTER SECTION I STANDARD EQUIPMENT • TQ 1.
Q-PON CUTTER SAFETY INSTRUCTIONS SECTION II Read the Following thoroughly before proceeding Since 1883, EH Wachs has built a reputation for quality and a commitment to consumer satisfaction. In accordance with this, Wachs must take on the added responsibility of doing our best to assure the safest use of our equipment. We have assembled a list of safety reminders to aid in creating the safest possible working environment. We recommend that the precautionary steps listed there be closely observed. 1.
SICHERHEITSVORSCHRIFTEN D Seit 1883 hat EH Wachs seinen Ruf für Qualität und Zufriedenstellung seiner Kunden aufgebaut. Wachs übernimmt demgemäß die zusätzlicheVerantwortung, sein Bestes zu tun, einen möglichst sicheren Umgang mit seiner Ausrüstung zu gewährleisten, und hat daher eine Liste von Sicherheits-Gedächtnisstützen zusammengestellt, die den Kunden in der Erschaffung einer möglichst sicheren Arbeitsumgebung zu unterstützen. Wir empfehlen, die aufgeführten Vorsichtsmaßnahmen genau zu beachten.
VEILIGHEIDSRICHTLIJNEN N Sinds 1883 heeft de firma E.H.Wachs een reputatie opgebouwd voor kwaliteit en heeft zich geëngageerd om voldoening te schenken aan de verbruiker. Dienovereenkomstig heeft E.H.Wachs de bijkomende verantwoordelijkheid op zich genomen het uiterste te betrachten om het gebruik van onze apparatuur onder de meest veilige omstandigheden te verzekeren. We raden aan de hierondervermeldevoorzorgsmaatregelen stipt na te leven. Lees het volgende aandachtig vooraleer verder te gaan.
ANVISNING I SIKKERHED DK Siden 1883 har EH Wachs haft ry for deres kvalitet og varetagelse af kundtilfredshed og vil også gøre vort bedste for at sikre, at vore maskiner benyttes på en sikker og forsvarlig måde. Vi har lavet en liste over påmindelser, der skal bidrage til at skabe det sikrest mulige arbejdsmiljø. Vi anbefaler, at sikkerhedsforanstaltningerne på listen omhyggeligt overholdes. BRUG ALTID BESKYTTELSESUDSTYR: Læs følgende grundigt, inden der foretages andet 1.
Q-PON CUTTER SECTION III CE DECLARATION OF CONFORMITY Name and address of manufacturer (if different) E.H. Wachs Company 100 Shepard St. Wheeling, Il. 60090 USA Distributed in the EC by: Business address: We declare that the machine described below conforms with the EHSR of the machinery directive 89/ 392/EEC and amendments 91/368/EEC, 93/44/EEC and 93/68/EEC Machine Title Tube and Pipe Cutting Machines Model Number TQ 1.
Q-PON CUTTER SPECIFICATIONS SECTION IV Lightweight, Easy to Set Up. Unique Vertical Vise Screw. Convenient Cut Line Indicator. Standard vise jaw covers the entire tube clamping range 1/2" to 4-1/2" O.D. (12.7-114mm) No extension required. Corrosion resistant finish applied to metal components. Ideal for construction and maintenance of sanitary tubing systems. From storage case to complete cut in 5 minutes. Integrated "quick clamp system" mounts directly to any work bench.
Q-PON CUTTER SECTION V SET UP & OPERATING INSTRUCTIONS 13
Q-PON CUTTER SECTION V SETUP & OPERATING PROCEDURES TQ 1.0 Components WARNING Disconnect power when changing blade. Failure to do so could result in serious injury.
Q-PON CUTTER SECTION V SETUP & OPERATING PROCEDURES (CONT.) 5. Always change the cutter brush when changing blades. 1. Install FHCS through base plate and stand support into bottom of TQ 1.0 (Figure 1) Setting Cutter Speed 1. The low speed side of the gearbox engaged (3a), the dial speed control should always be set on “A”(3b). This will keep the blade at its optimum speed of 100 rpm (Figure 3). Figure 1 2. Attach vacuum source to port on back of TQ 1.0 if desired. Saw Blade Installation 1.
Q-PON CUTTER SECTION V SETUP & OPERATING PROCEDURES (CONT.) 3. Place tube in axial cutting position in vise with tube extending just beyond the front edge of the vise clamp. Proceed with axial cut (Figure 5). 5. Use the provided weld sample spreading pliers to open up the weld sample for viewing (Figure 7). Figure 5 Figure 7 4. Place the tube back into the radial cutting position in vise with the tube positioned to intersect the radial cut with the previous axial cut (Figure 6).
Q-PON CUTTER SECTION VII TROUBLE SHOOTING 17
Q-PON CUTTER SECTION VII Trouble TQ 1.0 TROUBLE SHOOTING Possible Cause Remedy Motor Will Not Run ......................... Power Unit Not Connected ............................. Check Power Cord & Connection Premature blade life ....................... Improper Speed or Gear Box Setting ............ Refer to Speed Control & Gear Box Info. Difficult Rotation Resulting In ........ Dull or Chipped Saw Blade ..............................
Q-PON CUTTER SECTION VIII PARTS LISTS & EXPLODED VIEW DRAWINGS 19
Q-PON CUTTER TQ 1.0 Bill of Material Part # 12-000-01 Ref.
Q-PON CUTTER SECTION IX ORDERING INFORMATION To place an order or to get more detailed information on any E.H. Wachs products, call us at: 1-800-323-8185. ORDERING REPLACEMENT PARTS Please use parts list provided in manual. Have part description and part number of required replacement part or parts to help expedite order and insure proper parts are being ordered. REPAIR INFORMATION Please call E.H. Wachs Company prior to returning any equipment for repair. We will advise you of shipping and handling.
