Owner’s Manual Model Year 2013 Edition: May 2012 TS 1685-A-13 0-1 VAUXHALL Movano Owner’s Manual Model Year 2013 Edition: May 2012 TS 1685-A-13
Contents Introduction .................................... 2 In brief ............................................ 6 Keys, doors and windows ............ 18 Seats, restraints ........................... 34 Storage ........................................ 55 Instruments and controls ............. 63 Lighting ........................................ 82 Climate control ............................. 89 Driving and operating ................. 100 Vehicle care ...............................
2 Introduction Introduction
Introduction Vehicle specific data Please enter your vehicle's data on the previous page to keep it easily accessible. This information is available in the sections "Service and maintenance" and "Technical data" as well as on the identification plate. Introduction Your vehicle is a designed combination of advanced technology, safety, environmental friendliness and economy. This Owner's Manual provides you with all the necessary information to enable you to drive your vehicle safely and efficiently.
4 Introduction 9 Warning Text marked 9 Warning provides information on risk of accident or injury. Disregarding this information may lead to injury. Caution Text marked Caution provides information on possible damage to the vehicle. Disregarding this information may lead to vehicle damage. Symbols Page references are indicated with 3. 3 means "see page". Thank you for choosing a Vauxhall. We wish you many hours of pleasurable driving.
Introduction 5
6 In brief In brief Vehicle unlocking Unlocking with remote control Unlocking with key Initial drive information Turn the key in the driver's door lock. Open the doors by pulling the handles. Press button c to unlock the front doors. Press again to unlock entire vehicle. Open the doors by pulling the handles. Press button G; only the load compartment and sliding side doors are unlocked. Radio remote control 3 18, Central locking system 3 19, Anti-theft alarm system 3 26.
In brief Seat adjustment Seat backrests Seat height Pull lever, adjust inclination and release lever. Allow the seat to engage audibly. Seat position 3 35, Seat adjustment 3 36. Lever motion up = seat higher down = seat lower 7 Seat positioning Pull handle, slide seat, release handle. Seat position 3 35, Seat adjustment 3 36. 9 Danger Do not sit nearer than 25 cm from the steering wheel, to permit safe airbag deployment. Seat position 3 35, Seat adjustment 3 36.
8 In brief Head restraint adjustment Seat belt Mirror adjustment Interior mirror Press release catch, adjust height, engage. Head restraints 3 34. Pull out the seat belt and engage in belt buckle. The seat belt must not be twisted and must fit close against the body. The backrest must not be tilted back too far (maximum approx. 25 °). To release belt, press red button on belt buckle. Seat position 3 35, Seat belts 3 41, Airbag system 3 44.
In brief Exterior mirrors 9 Electric adjustment Steering wheel adjustment Select the relevant exterior mirror and adjust it. Convex exterior mirrors 3 28, Electric adjustment 3 29, Folding exterior mirrors 3 29, Heated exterior mirrors 3 29. Unlock lever, adjust steering wheel, then engage lever and ensure it is fully locked. Do not adjust steering wheel unless vehicle is stationary and steering wheel lock has been released. Airbag system 3 44, Ignition positions 3 101.
10 In brief Instrument panel overview
In brief 1 2 Fixed air vents ...................... 98 Headlight range adjustment ........................... 83 Ultrasonic parking assist ..... 118 6 Horn ..................................... 64 7 Driver airbag ........................ 44 Remote control on steering wheel ....................... 63 8 Cruise control ..................... 115 Windscreen wiper, windscreen washer system .. 64 Traction control system ...... 113 3 4 Electronic stability program 114 Side air vents .......................
12 In brief Exterior lighting Front and rear fog lights Turn light switch: = Off 7 = Sidelights 0 9 P = Headlights AUTO = Automatic light control: Headlights are switched on and off automatically. = Front fog lights > = Rear fog lights r Turn light switch: > = Front fog lights r = Rear fog lights Lighting 3 82, Headlight warning device 3 79. Headlight flash, high beam and low beam Pull lever. High beam 3 83, Headlight flash 3 83.
In brief Turn and lane-change signals Hazard warning flashers Horn lever up = right turn signal lever down = left turn signal Operated with the ¨ button. Hazard warning flashers 3 84. Press j. Turn and lane-change signals 3 84.
14 In brief Washer and wiper systems Windscreen washer Windscreen wiper 0 = off P = timed interval wiping or automatic wiping with rain sensor 1 = slow 2 = fast Windscreen wiper, automatic wiping with rain sensor 3 64, Wiper blade replacement 3 131. Climate control Heated rear window, heated exterior mirrors Pull lever.
In brief Demisting and defrosting the windows ■ Air distribution to V. ■ Set temperature control to warmest level. ■ Set fan speed to highest level. ■ Cooling AC on. ■ Press button Ü. Climate control system 3 89. Vehicles with Electronic climate control, press button V. Temperature and air distribution are set automatically and the fan runs at a high speed. Electronic climate control system 3 91.
16 In brief Manual transmission automated Starting off Starting the engine Check before starting off N o + A/M R = = = = = neutral drive higher gear lower gear switch between automatic and manual mode = reverse gear Manual transmission automated 3 108. ■ Tyre pressure and condition 3 144, 3 180. ■ Engine oil level and fluid levels 3 127. ■ All windows, mirrors, exterior lighting and number plates are free from dirt, snow and ice and are operational.
In brief Stop-start system If the vehicle is at low speed or in standstill and certain conditions are fulfilled, activate an Autostop as follows: ■ Depress the clutch pedal ■ shift the selector lever to N ■ release the clutch pedal An Autostop is indicated when Ï illuminates green in the instrument cluster. To restart the engine, depress the clutch pedal again. Stop-start system 3 102. Parking ■ Always apply parking brake without pressing release button.
18 Keys, doors and windows Keys, doors and windows Keys, locks ................................... 18 Doors ........................................... 23 Vehicle security ............................ 26 Exterior mirrors ............................ 28 Interior mirrors ............................. 30 Windows ...................................... 30 Roof .............................................
Keys, doors and windows Handle with care, protect it from moisture and high temperatures and avoid unnecessary operation. Fault If the central locking system cannot be operated with the remote control, it may be due to the following: ■ Range exceeded. ■ Battery voltage too low. ■ Frequent, repeated operation of the remote control while not in range, which will require reprogramming by a workshop. ■ Interference from higher-power radio waves from other sources. Unlocking 3 19.
20 Keys, doors and windows Unlocking the vehicle Unlocking with 2-button remote control Unlocking with 3-button remote control Locking the vehicle Close all doors and load compartment. If the doors are not closed properly, the central locking system will not work. Locking with 2-button remote control Press button c: All doors and the load compartment are unlocked. Depending on vehicle configuration: ■ Press button c: Front doors are unlocked.
Keys, doors and windows Locking with 3-button remote control Load compartment Locking and unlocking load compartment with 2-button remote control Press button e: All doors and the load compartment are locked. Note Where fitted, alarm monitoring of the passenger compartment 3 26 is switched off by pressing and holding button e (which is confirmed by an audible signal). If this was done unintentionally, unlock the doors again and press button e briefly to lock the vehicle.
22 Keys, doors and windows Fault in central locking system Unlocking Manually unlock the front door by turning the key in the lock. The other doors can be opened by pulling the interior handles. Press the e switch to lock or unlock. LED in switch illuminates when the vehicle is locked. Fault in remote control system Unlocking Manually unlock the front door by turning the key in the lock. Switch on the ignition and press the central locking switch e to open all doors and the load compartment.
Keys, doors and windows Child locks 9 Warning Doors Power sliding door Sliding door Opening 23 Use the child locks whenever children are occupying the rear seats. Press down the child lock, door cannot be opened from the inside. Raise to deactivate. The sliding side door can be locked from inside the vehicle with the interior lock switch. Ensure the side door is fully closed and secure before driving the vehicle.
24 Keys, doors and windows 9 Warning Maintenance Power side step It is the owner's responsibility to have the drive belt replaced after every 15000 cycles, and for this purpose a counter is incorporated in the lower Bpillar. Seek the assistance of a workshop. If the drive belt should fail, the door may still be opened and closed manually. The power side step operates automatically when the power sliding door is opened or closed. Take care when operating the power sliding door.
Keys, doors and windows The door is opened from inside the vehicle by pulling the interior handle. The left-hand rear door is released using the lever. 9 Warning The rear lights may be obscured if the rear doors are open and the vehicle is parked on the roadside. Make other road users aware of the vehicle, by using a warning triangle or other equipment specified in the road traffic regulations. 25 The doors are retained in the 90º position by locking stays.
26 Keys, doors and windows Vehicle security Activation Anti-theft locking system 9 Warning Do not use the system if there are people in the vehicle! The doors cannot be unlocked from the inside. The system deadlocks the doors. All doors must be closed or the system cannot be activated. Note The anti-theft locking system cannot be activated when the hazard warning lights or sidelights are switched on. Activation and deactivation are not possible with the central locking switch.
Keys, doors and windows Deactivation Unlocking the vehicle or switching on the ignition deactivates the anti-theft alarm system. Hazard warning lights flash once to confirm deactivation. Note If the alarm has been triggered, unlocking the vehicle with the key will not stop the alarm siren. To stop the siren, switch on the ignition. The hazard warning lights will not flash upon deactivation if the alarm has been triggered.
28 Keys, doors and windows deactivate the anti-theft alarm system if the vehicle battery must be disconnected. To silence the alarm siren (if triggered) and therefore deactivate the anti-theft alarm system, reconnect vehicle battery and unlock vehicle with remote control button c (or switch on the ignition). Immobiliser The system is part of the ignition switch and checks whether the vehicle is allowed to be started with the key being used.
Keys, doors and windows 29 Electric adjustment Folding Heated Select the relevant exterior mirror by switching the control to the left or right, then swivel the control to adjust the mirror. No mirror is selected when the control is in the centre position. The lower mirrors are not adjustable. For pedestrian safety, the exterior mirrors will swing out of their normal mounting position if they are struck with sufficient force. Reposition the mirror by applying slight pressure to the mirror housing.
30 Keys, doors and windows Heating functions with the engine running. It is switched off automatically after a short time. Climate control system 3 89. Electronic climate control system 3 91. Interior mirrors Windows Manual anti-dazzle Manual windows The door windows can be opened or closed with the window winders. Power windows 9 Warning To reduce dazzle, adjust the lever on the underside of the mirror housing. Take care when operating the power windows. Risk of injury, particularly to children.
Keys, doors and windows 31 Rear windows Sliding side windows Operate the switch for the respective window by pushing to open or pulling to close. For vehicles with automatic feature for the driver's door window; when opening pull or press the switch again to stop window movement. In the event of closing difficulties due to frost or the like, operate the switch several times to close the window in stages. Press catch and slide window to open. Ensure catch engages when closing.
32 Keys, doors and windows Emergency exit Heated rear window Heating functions with the engine running. It is switched off automatically after a short time. Climate control system 3 89. Electronic climate control system 3 91. Sun visors To provide an emergency exit from the vehicle, use hammer 1 to strike glass 2. Operated by pressing the Ü button on either system. The sun visors can be folded down or swivelled to the side to prevent dazzling.
Keys, doors and windows Roof Glass panel Emergency exit In an emergency, the glass can be broken. Use the hammer to break the glass panel 3 31.
34 Seats, restraints Seats, restraints Head restraints ............................ 34 Front seats ................................... 35 Rear seats ................................... 40 Seat belts ..................................... 41 Airbag system .............................. 44 Child restraints ............................. 46 Head restraints Height adjustment Position 9 Warning Only drive with the head restraint set to the proper position.
Seats, restraints Removal Front seats Seat position 9 Warning Only drive with the seat correctly adjusted. Press both catches, pull the head restraint upwards and remove. Stow head restraints securely in load compartment. Do not drive with head restraints removed if the seat is occupied. ■ Sit with buttocks as far back against the backrest as possible. Adjust the distance between the seat and the pedals so that legs are slightly angled when pressing the pedals.
36 Seats, restraints Seat adjustment 9 Danger Pull handle, slide seat, release handle. Seat backrests Suspension seat positioning Do not sit nearer than 25 cm from the steering wheel, to permit safe airbag deployment. 9 Warning Never adjust seats while driving as they could move uncontrollably. Seat positioning Pull handle, slide seat, release handle. Pull lever, adjust inclination and release lever. Allow the seat to engage audibly.
Seats, restraints 37 Suspension seat backrests Seat height Suspension seat height Pull lever, adjust inclination and release lever. Allow the seat to engage audibly. Lever motion up = seat higher down = seat lower Pull up front release lever up to adjust height of front part of seat. Pull up rear release lever to adjust height of rear part of seat.
38 Seats, restraints Lumbar support Suspension seat lumbar support Suspension seat sensitivity Adjust lumbar support to suit personal requirements. Increasing and decreasing support: turn the handwheel while relieving the load on the backrest. Adjust lumbar support to suit personal requirements. Operate hand pump repeatedly (located on underside of unit) to increase firmness. Press release button (located at front of unit) to decrease firmness.
Seats, restraints Armrest Heating Armrest can be folded up when not required. Press the ß button for the respective seat. Press the ß button again to switch off. Seat heating is thermostatically controlled and switches off automatically when seat temperature is sufficient. Control indicator in the button illuminates when the system is on, not just when heating is active. Prolonged use of the highest setting for people with sensitive skin is not recommended.
40 Seats, restraints Rear seats Removable rear seats Rear seat access Removal On some variants, the cargo area can be increased by removing the rear seats. 9 Warning Removable rear seats are heavy! Do not attempt to remove without assistance. Installation Caution The rear seats are not interchangeable and must be fitted back into their original position. To facilitate access to the rear seats, pull release lever and fold the seat backrest forwards.
Seats, restraints Position the seat guides immediately behind the front floor anchor points, and slide forwards to engage. The seat locks automatically and the pins 3 will no longer be visible, to indicate that the seat is locked. Caution When installing the rear seats, ensure they are properly located on the floor anchor points and that the locking catches are fully engaged.
42 Seats, restraints 9 Warning Incorrect handling (e.g. removal or fitting of belts) can trigger the belt pretensioners. Three-point seat belt Fitting Deployment of the belt pretensioners is indicated by continuous illumination of control indicator v 3 73. Triggered belt pretensioners must be replaced by a workshop. Belt pretensioners can only be triggered once. Note Do not affix or install accessories or other objects that may interfere with the operation of the belt pretensioners.
Seats, restraints Height adjustment Removing 1. Pull belt out slightly. 2. Press button. 3. Adjust height and engage. Adjust the height so that the belt lies across the shoulder. It must not lie across the throat or upper arm. Do not adjust while driving. To release belt, press red button on belt buckle. 43 Using the seat belt while pregnant 9 Warning The lap belt must be positioned as low as possible across the pelvis to prevent pressure on the abdomen.
44 Seats, restraints Airbag system The airbag system consists of a number of individual systems depending on the scope of equipment. When triggered the airbags inflate within milliseconds. They also deflate so quickly that it is often unnoticeable during the collision. 9 Warning If handled improperly the airbag systems can be triggered in an explosive manner. Note The airbag systems and belt pretensioner control electronics are located in the centre console area.
Seats, restraints 9 Warning Optimum protection is only provided when the seat is in the proper position 3 35. Keep the area in which the airbag inflates clear of obstructions. Fit the seat belt correctly and engage securely. Only then the airbag is able to protect. Side airbag system The side airbag system consists of an airbag in each front seat backrest. This can be identified by the word AIRBAG. The side airbag system is triggered in the event of an accident of a certain severity.
46 Seats, restraints 9 Danger Risk of fatal injury for a child using a child restraint system together with activated front passenger airbag. Risk of fatal injury for an adult person with deactivated front passenger airbag. With the front door open, push switch in and rotate anti-clockwise to the OFF position. Front passenger seat airbags are deactivated and will not inflate in the event of a collision.
Seats, restraints deactivated; if not, the triggering of the airbags poses a risk of fatal injury to the child. This is especially the case if rearfacing child restraint systems are used on the front passenger seat. Airbag deactivation 3 45. Selecting the right system The rear seats are the most convenient location to fasten a child restraint system. Children should travel facing rearwards in the vehicle as long as possible.
48 Seats, restraints Child restraint installation locations Permissible options for fitting a child restraint system Front seats - All variants Weight and age class Group 0: up to 10 kg or approx. 10 months Group 0+: up to 13 kg or approx. 2 years Group I: 9 to 18 kg or approx. 8 months to 4 years Group II: 15 to 25 kg or approx. 3 to 7 years Group III: 22 to 36 kg or approx.
Seats, restraints Crew cab - rear seats Weight and age class Group 0: up to 10 kg or approx. 10 months Group 0+: up to 13 kg or approx. 2 years Group I: 9 to 18 kg or approx. 8 months to 4 years Group II: 15 to 25 kg or approx. 3 to 7 years Group III: 22 to 36 kg or approx.
50 Seats, restraints Combi - rear seats Weight and age class 2nd row seats 3rd row seats Driver side outer seat Centre seat Passenger side outer seat Group 0: up to 10 kg or approx. 10 months Group 0+: up to 13 kg or approx. 2 years U3), < X X X Group I: 9 to 18 kg or approx. 8 months to 4 years U4), < UF4), < UF4) X Group II: 15 to 25 kg or approx. 3 to 7 years Group III: 22 to 36 kg or approx.
Seats, restraints 51 Bus - rear seats Weight and age class Rear seats Group 0: up to 10 kg or approx. 10 months Group 0+: up to 13 kg or approx. 2 years X Group I: 9 to 18 kg or approx. 8 months to 4 years Group II: 15 to 25 kg or approx. 3 to 7 years Group III: 22 to 36 kg or approx. 6 to 12 years U X X = Suitable for universal category restraint systems for use in this weight and age class, in conjunction with three-point seat belt.
52 Seats, restraints Permissible options for fitting an ISOFIX child restraint system Combi Weight class Size class Fixture Front seats 2nd row seats 3rd row seats Driver side Passenger side outer seat Centre seat outer seat Group 0: up to 10 kg E ISO/R1 X IL X X X Group 0+: up to 13 kg E ISO/R1 X IL X X X D ISO/R2 X IL X X X C ISO/R3 X IL X X X D ISO/R2 X IL X X X C ISO/R3 X IL X X X B ISO/F2 X IL, IUF IL, IUF X X B1 ISO/F2X X IL, IUF IL, IUF X
Seats, restraints ISOFIX size class and seat device A - ISO/F3 B - ISO/F2 B1 - ISO/F2X C - ISO/R3 D - ISO/R2 E - ISO/R1 = = = = = = Forward-facing child restraint system for children of maximum size in the weight class 9 to 18 kg. Forward-facing child restraint system for smaller children in the weight class 9 to 18 kg. Forward-facing child restraint system for smaller children in the weight class 9 to 18 kg. Rear-facing child restraint system for children of maximum size in the weight class up to 13 kg.
54 Seats, restraints ISOFIX child restraint systems Fasten vehicle-approved ISOFIX child restraint systems to the ISOFIX mounting brackets. When using ISOFIX mounting brackets for seat mounting, universally approved child restraint systems for ISOFIX may be used. Permissible mounting location positions for ISOFIX child restraint systems are marked in the tables by <, IL and IUF. Top-tether fastening eyes Top-Tether fastening eyes are located on the back of the seat.
Storage Storage Storage compartments 55 Document holder Instrument panel storage Storage compartments ................ 55 Load compartment ....................... 58 Roof rack system ......................... 61 Loading information ..................... 61 Storage compartments, pockets and trays are located in the instrument panel. A phone holder and/or a coin holder with a clip for holding tickets is located on the top of the instrument panel.
56 Storage Glovebox Front storage Sunglasses storage Three coat hooks are located on the cabin bulkhead The front door pockets contain bottle holders. Folding passenger seatback The glovebox should be closed whilst driving. Glovebox cooler 3 99. Fold down to open. Do not use for storing heavy objects. Cupholders Cupholders are located at either end of the instrument panel and centrally in the lower instrument panel. The cupholders can also be used to hold the portable ashtray unit 3 67.
Storage 57 Overhead console Underseat storage Overcab storage The total weight in these compartments must not exceed 5 kg. Using the two loops on the passenger seat cushion, pull the cushion forwards to gain access to the storage under the seat. The total weight in this compartment must not exceed 35 kg. Rear storage Bus Objects can be stored in the overhead storage racks above the rear passenger seating. The total weight in each storage rack must not exceed 35 kg.
58 Storage Load compartment Removable lashing eyes Lashing eyes Lashing eyes are mounted in the load compartment to enable cargo to be secured in position using lashing straps or a luggage floor net. The maximum force applied to the lashing eyes should not exceed 5000 N at 30°. To reposition, press down on the centre cap and slide to the desired position. Ensure the lashing eye engages correctly in the recess. Loading information 3 61.
Storage Store the partition wall to one side of the load compartment when not in use. Telescopic blocking bars Ratchet straps Using the appropriate ratchet straps, objects can be secured to the removable lashing eyes in the side or floor load rails. The maximum loading for the side rails is 100 daN/700mm. Removable lashing eyes 3 58, Loading information 3 61. The telescope blocking bars can be used in a vertical or horizontal position.
60 Storage Safety net Underseat storage 3 57. First aid kit The first aid kit can be accommodated in the space under the front seats or in the overhead console. A label is located on the overhead console should the first aid kit be stored there. Underseat storage 3 57. Overhead console 3 57. Lower the safety net from the roof area and attach to the lashing eyes 3 58. Adjust the tension on the straps to ensure the load is secure. When not in use the safety net should be stored in the roof area.
Storage An additional extinguisher may be located in the front door panel. As a visible indication of this, a label is located on the overhead console. 61 Roof rack system Loading information Roof rack ■ Heavy objects in the load compartment should be evenly distributed and placed as far forward as possible. If objects can be stacked, the heavier objects should be placed at the bottom. ■ Secure objects with lashing straps attached to lashing eyes 3 58.
62 Storage plate 3 163) and the EC kerb weight. To calculate the EC kerb weight, enter the data for your vehicle in the Weights table at the front of this manual. The EC kerb weight includes weights for the driver (68 kg), luggage (7 kg) and all fluids (tank 90% full). Optional equipment and accessories increase the kerb weight. ■ Driving with a roof load increases the sensitivity of the vehicle to cross-winds and has a detrimental effect on vehicle handling due to the vehicle's higher centre of gravity.
Instruments and controls Instruments and controls Controls 63 Steering wheel controls Steering wheel adjustment Controls ....................................... 63 Warning lights, gauges and indicators ..................................... 68 Information displays ..................... 77 Vehicle messages ........................ 78 Trip computer ............................... 79 Tachograph ..................................
64 Instruments and controls Horn Windscreen wiper/washer Automatic wiping with rain sensor Windscreen wiper Press j. The horn will sound regardless of ignition switch position. Steering column controls The Infotainment system can also be operated via the controls on the steering column. Further information is available in the Infotainment system manual. K = Automatic wiping with rain sensor K = timed interval wipe 1 = slow 2 = fast Do not use if the windscreen is frozen. Switch off in car washes.
Instruments and controls Adjustable sensitivity of the rain sensor Turn the adjuster wheel to adjust the sensitivity: Low = turn adjuster wheel sensitivity downwards High = turn adjuster wheel sensitivity upwards Keep the sensor free from dust, dirt and ice. 65 Windscreen washer Outside temperature Pull lever. Washer fluid is sprayed onto the windscreen.
66 Instruments and controls 9 Warning The road surface may already be icy even though the display indicates a few degrees above 0 °C. Clock Depending on vehicle, the current time and/or date may appear in the information display 3 78 or the Driver Information Centre 3 77. Hours and minutes can be adjusted by pressing the appropriate buttons by the display or with the Infotainment system controls. Further information is available in the Infotainment system manual.
Instruments and controls Caution Do not damage the outlet by using unsuitable plugs. Cigarette lighter 67 Ashtrays Caution To be used only for ash and not for combustible rubbish. Portable ashtray Connecting electrical accessories while the engine is off will discharge the battery. Do not exceed the maximum power consumption of 120 watts. Do not connect any current-delivering accessories, e.g. electrical charging devices or batteries.
68 Instruments and controls Warning lights, gauges and indicators Speedometer Note Under certain conditions (e.g. steep inclines) the vehicle speed may exceed the set limit. Odometer To reset, with the trip odometer displayed, press and hold either button for a few seconds with the ignition on. The display will flash and the value will reset to zero. Tachometer Indicates vehicle speed. Maximum speed may be restricted by a speed regulator.
Instruments and controls Caution If the needle is in the red warning zone, the maximum permitted engine speed is exceeded. Engine at risk. Because of the fuel remaining in the tank, the top-up quantity may be less than the specified tank capacity. Engine coolant temperature gauge Fuel gauge 69 Control indicator W illuminates if the temperature is too high 3 74, 3 75. Caution If engine coolant temperature is too high, stop vehicle, switch off engine. Danger to engine. Check coolant level.
70 Instruments and controls ignition. The message OIL LEVEL is displayed in combination with the squares that correspond to the oil level. As the oil level diminishes, the squares in the display are replaced with dashes. ▢▢▢▢▢▢ = Maximum level ▢▢▢- - - = Intermediate level - - - - - - = Minimum level If the minimum engine oil level is reached TOP-UP OIL LEVEL is displayed in combination with control indicator A after the ignition is switched on for 30 seconds. Check and top up engine oil 3 127.
Instruments and controls Control indicators The control indicators described are not present in all vehicles. The description applies to all instrument versions. When the ignition is switched on, most control indicators will illuminate briefly as a functionality test.
72 Instruments and controls Control indicators in the instrument cluster
Instruments and controls Turn signal O flashes green. Flashes if a turn signal or the hazard warning flashers are activated. Rapid flashing: failure of a turn signal light or associated fuse. An audible warning can be heard when the turn signals are on. When towing a trailer, the pitch of the audible warning changes. Bulb replacement 3 132. Fuses 3 139. Turn signals 3 84. Seat belt reminder X illuminates in red. If the seat belt is not fastened, X will flash when vehicle speed exceeds approx. 10 mph.
74 Instruments and controls Charging system p illuminates red. Illuminates when the ignition is switched on and extinguishes shortly after the engine starts. Illuminates when the engine is running Stop, switch off engine. Battery is not charging. Engine cooling may be interrupted. Power to the brake servo unit may be cut. Seek the assistance of a workshop. Malfunction indicator light Z illuminates or flashes yellow.
Instruments and controls Antilock brake system (ABS) Electronic Stability Program u illuminates yellow. Illuminates briefly after the ignition is switched on. The system is ready for operation when u extinguishes. If control indicators u and A illuminate with the messages CHECK ABS and CHECK ESP in the Driver Information Centre, there is a fault in the ABS. The brake system remains operational but without ABS regulation.
76 Instruments and controls Illuminates when the engine is running Caution Engine lubrication may be interrupted. This may result in damage to the engine and/or locking of the drive wheels. 1. Depress clutch. 2. Select neutral gear, set selector lever to N. 3. Move out of the flow of traffic as quickly as possible without impeding other vehicles. 4. Switch off ignition. 9 Warning When the engine is off, considerably more force is needed to brake and steer.
Instruments and controls Fog light Tachograph > illuminates green. Illuminated when the front fog lights are on 3 84. & illuminates when there is a fault 3 81. Rear fog light U illuminates red. Illuminates when a door or the tailgate is open. Vehicles with manual transmission automated; control indicator illuminates in transmission display indicating relevant open door. r illuminates yellow. Illuminated when the rear fog light is on 3 85. Cruise control m, U illuminates green.
78 Instruments and controls Triple-Info-Display Vehicle messages Messages appear in the Driver Information Centre, in combination with control indicator A or C. Information messages Information messages Displays time, outside temperature and date when the ignition is on. automatically and A remains illuminated. The fault will then be stored in the on board system.
Instruments and controls Warning messages INJECTION FAULT ENGINE OVERHEATING GEARBOX OVERHEATING Warning chimes When starting the engine or whilst driving ■ During operation of the turn and lane-change signals. ■ If seat belt is not fastened. ■ If a certain speed is exceeded with the parking brake applied. ■ If the parking assist detects an object. ■ If the vehicle has manual transmission automated and the clutch temperature is too high.
80 Instruments and controls ■ ■ ■ ■ ■ Distance travelled Average speed Distance before service Clock Cruise control and speed limiter stored speed ■ Fault and information messages Fuel used Displays the amount of fuel consumed since the last reset. The measurement can be restarted at any time by pressing and holding either button. Average consumption The value is displayed after driving a distance of 0.25 miles.
Instruments and controls Interruption of power supply If the power supply has been interrupted or if the battery voltage has dropped too low, the values stored in the trip computer will be lost. Tachograph The tachograph is operated as described in the operating instructions supplied. Observe regulations regarding use. Control indicator & illuminates in the instrument cluster in the event of a fault. Seek the assistance of a workshop.
82 Lighting Lighting Exterior lighting Automatic light control Light switch Exterior lighting ............................ 82 Interior lighting ............................. 85 Lighting features .......................... 87 Turn light switch: = Off 7 = Sidelights 0 9 P = Headlights AUTO = Automatic light control = Front fog lights > = Rear fog lights r High beam control indicator P 3 76. Low beam control indicator 9 3 76.
Lighting The lights operate automatically when the ignition is switched on. Automatic headlight activation During poor lighting conditions the headlights are switched on. Headlight range adjustment Manual headlight range adjustment High beam 83 Headlights when driving abroad The asymmetrical headlight beam extends visibility at the edge of the road at the passenger side.
84 Lighting Hazard warning flashers Turn and lane-change signals If the lever is moved past the first stop, the indicator is switched on constantly. Switch the indicator off manually by moving the lever to its original position. Front fog lights Operated with the ¨ button. Lever up = right turn signal Lever down = left turn signal When the steering wheel is turned back, the lever automatically returns to its original position and the indicator is deactivated.
Lighting Rear fog lights Misted light covers The inside of the light covers may mist up briefly in poor, wet and cold weather conditions, in heavy rain or after washing. The mist disappears quickly by itself; to help, switch on the headlights. 85 Interior lighting Interior lights With the switch in its central position, the light functions as a courtesy light and illuminates when the front doors are opened. When the front doors are closed, the courtesy light extinguishes after a delay.
86 Lighting The courtesy light extinguishes immediately when the ignition is switched on. Rear courtesy lights Bus Low level and overhead courtesy lights are located in the rear passenger compartment. Operate rocker switch on the instrument panel: Press c = on Press OFF = off Load compartment lighting Load compartment lighting can be set to illuminate when the side and rear doors are opened, or switched on constantly.
Lighting Rear reading lights Lighting features Bus Exit lighting 87 Each reading light can then be operated individually and directed as required. Operate rocker switch on the instrument panel: press l = on. press OFF = off. Headlights come on for approx. 1 minute after the vehicle is parked and the system is activated. Activating 1. Switch off ignition. 2. Remove ignition key. 3. Pull turn signal lever towards steering wheel.
88 Lighting This action can be repeated up to four times to a maximum period of 4 minutes. The lighting is turned off immediately by turning the light switch to any position and returning to 7.
Climate control Climate control Climate control systems ............... 89 Air vents ....................................... 98 Maintenance ................................ 99 Climate control systems Heating and ventilation system 89 Heating will not be fully effective until the engine has reached normal operating temperature. Fan speed Adjust the air flow by switching the fan to the desired speed.
90 Climate control ■ Open side air vents as required and direct them towards door windows. ■ For simultaneous warming of the foot well, set air distribution control to J. Air conditioning system Additional to the heating and ventilation system, the air conditioning system has: AC = cooling u = air recirculation Cooling (AC) Operated with the AC button and functional only when the engine and fan are running.
Climate control Electronic climate control system Controls for: ■ Temperature ■ Air distribution and menu selection ■ Fan speed AUTO = Automatic mode u = air recirculation = demisting and defrosting V Heated rear window Ü 3 32. 91 The preselected temperature is automatically regulated. In the automatic mode the fan speed and air distribution automatically regulate the air flow. The system can be manually adapted by use of air distribution and air flow controls.
92 Climate control To return to automatic mode: press button V or AUTO. Air distribution Press s or K repeatedly. Arrows shown in the display indicate the distribution settings. of the passenger compartment air deteriorates, which may cause the vehicle occupants to feel drowsy. Rear heating system Cooling 9 Warning The air conditioning system cools and dehumidifies (dries) when outside temperature is above a specific level. Therefore condensation may form and drip from under the vehicle.
Climate control The display for the day will then flash: adjust the day using the m or n buttons. The day is set when the display stops flashing. The display will remain illuminated for approx. 15 seconds after the ignition is switched off. Operating the rear compartment additional heating Press button Y to operate heating. Y will appear in the display to indicate that the heating is operating.
94 Climate control Bus Fan speed Rear air vents With the front passenger compartment air conditioning system switched on, adjust the air flow to select the desired speed. Ensure the air vents are open when in use, to prevent ice forming in the system due to lack of air movement. Auxiliary heater Coolant heater Additional air conditioning is supplied to the rear passenger compartment via the overhead air vents. Adjust the air flow to select the desired speed.
Climate control Before starting or programming the system to start, turn the vehicle's climate control system to heat and the air distribution to V. Switch off when not required. Heating stops automatically after the programmed runtime. It will also cease to operate if the vehicle fuel level drops too low. During operation, power from the vehicle battery is used. The driving time should therefore be at least as long as the heating time.
96 Climate control 9 Warning When refuelling, switch off the remote control unit as well as the heater! To switch off, press and hold activation button X to prevent inadvertent operation. The remote control has a maximum range of 600 metres. The range may be reduced due to environmental conditions and as the battery becomes weaker. In addition to the remote control unit, the heating can also be switched on for 30 minutes, or off, using the button on the instrument panel.
Climate control AddE teaches the current remote control unit exclusively and blocks all previously configured units. Add teaches up to 4 remote control units, but only one unit can operate the system at any one time. The ventilation duration can be accepted or adjusted. The duration shown is accepted without confirmation. To switch off, select x in the menu bar again and confirm. Operation Programming P Up to 3 preset departure times can be programmed, either during one day or over one week.
98 ■ ■ ■ ■ ■ Climate control Select Ö and confirm Select weekday and confirm Change hours and confirm Change minutes and confirm Change the default heating duration and confirm Heating level Y The preferred heating level for programmed departure times can be set to either ECO or HIGH. Select Y and confirm. ECO or HIGH flashes in the display. Adjust using the q or r button and confirm.
Climate control Glovebox cooler The air conditioning system can also keep the contents of the glovebox cool. Maintenance Air intake 99 Air conditioning regular operation In order to ensure continuously efficient performance, cooling must be operated for a few minutes once a month, irrespective of the weather and time of year. Operation with cooling is not possible when outside temperature is too low.
100 Driving and operating Driving and operating Driving hints ............................... 100 Starting and operating ............... 100 Engine exhaust .......................... 106 Manual transmission .................. 107 Manual transmission automated .................................. 108 Brakes ........................................ 111 Ride control systems ................. 113 Cruise control ............................. 115 Object detection systems ........... 118 Fuel .....................
Driving and operating Ignition switch positions Starting the engine St = Ignition off A = Steering wheel lock released, ignition off M = Ignition on, for diesel engine: preheating D = Starting Manual transmission: operate clutch. Manual transmission automated: operate brake; transmission automatically shifts to N. Do not accelerate. Turn the key to position M for preheating, until control indicator N extinguishes from the Driver Information Centre. Turn key to position D and release.
102 Driving and operating To increase the idle speed press the switch. After a few seconds the function will be activated. The function will be deactivated when: ■ The clutch pedal is depressed ■ The accelerator pedal is depressed ■ MTA is not in neutral N ■ Vehicle speed is above 0 mph ■ Control indicator A, W or C illuminate in the instrument cluster To increase or decrease the fast idle speed rate, consult a workshop. Overrun cut-off The fuel supply is automatically cut off during overrun, i.e.
Driving and operating The engine will be switched off while the ignition stays on if the required conditions are met. An Autostop is indicated when Ï illuminates green in the instrument cluster. During an Autostop, the brake performance will be maintained. Conditions for an Autostop The stop-start system checks if each of the following conditions is fulfilled, otherwise an Autostop will be inhibited.
104 Driving and operating If the selector lever is shifted out of N before depressing the clutch first, a restart will not take place. Restart of the engine by the stop-start system The selector lever has to be in N to enable an automatic restart. If one of the following conditions occurs during an Autostop, the engine will be restarted automatically by the stop-start system. Control indicator Ï will flash green in the instrument cluster when the engine restarts automatically.
Driving and operating Master switch Remote control Caution Handle with care, protect from moisture and high temperatures and avoid unnecessary operation. Pre-programmed settings The air suspension system must be switched off when the vehicle is being towed, jump‐started, raised off the ground or transported. Do not switch off the air suspension system when driving. The master switch is located on the door pillar. 105 Adjusts the suspension height to one of three pre-programmed positions.
106 Driving and operating Service mode Press button i for 5 seconds to put the vehicle into service mode. The indicator light will illuminate. When service mode has been activated, the air suspension master switch must be turned off. To exit service mode, press button i again for 5 seconds. Fault If a fault is detected, i button will flash intermittently. If the service mode has been activated and there is a fault h, S and R buttons will flash simultaneously.
Driving and operating In the event of misfiring, uneven engine running, a reduction in engine performance or other unusual problems, have the cause of the fault rectified by a workshop as soon as possible. In an emergency, driving can be continued for a short period, keeping vehicle speed and engine speed low. If control indicator Z flashes, the permitted emission limits may be exceeded. Lift your foot off the accelerator until Z stops flashing and is steadily illuminated. Contact a workshop immediately.
108 Driving and operating Manual transmission automated The manual transmission automated (MTA) permits manual (manual mode) or automatic gear shifting (automatic mode), both with automatic clutch control. Transmission display Starting the engine Depress the foot brake when starting the engine. If the foot brake is not depressed, T illuminates in the transmission display and the engine cannot be started.
Driving and operating start off quickly, release the foot brake and accelerate immediately after engaging a gear. In automatic mode the transmission shifts to other gears automatically, dependent on driving conditions. To engage manual mode, move the selector lever towards A/M. The current gear will appear in the transmission display. To engage first gear, depress foot brake and move selector lever towards + or -. Shift to a higher or lower gear by moving selector lever to + or -.
110 Driving and operating Manual mode If a higher gear is selected when the engine speed is too low, or a lower gear when the speed is too high, the shift is not executed. This prevents the engine from running at too low or too high an engine speed. If engine speed is too low, the transmission automatically shifts to a lower gear. If engine speed is too high, the transmission only switches to a higher gear via kickdown.
Driving and operating It is possible to use the Laden mode in both manual and automatic modes. In both cases, the gearshifting patterns are adapted automatically for carrying an increased payload. Activation Press the kg button. Control indicator kg is shown in the transmission display. The transmission will then select optimized gearshift patterns. Deactivation The Laden mode is switched off by: ■ pressing the kg button again, ■ turning off the ignition.
112 Driving and operating Antilock brake system Antilock brake system (ABS) prevents the wheels from locking. ABS starts to regulate brake pressure as soon as a wheel shows a tendency to lock. The vehicle remains steerable, even during hard braking. ABS control is made apparent through a pulse in the brake pedal and the noise of the regulation process. For optimum braking, keep the brake pedal fully depressed throughout the braking process, despite the fact that the pedal is pulsating.
Driving and operating Brake assist If the brake pedal is depressed quickly and forcefully, maximum brake force is automatically applied (full braking). Maintain steady pressure on the brake pedal for as long as full braking is required. Maximum brake force is automatically reduced when the brake pedal is released.
114 Driving and operating Press the v button. Control indicator v illuminates in the instrument cluster. TC is reactivated by pressing the v button again. Control indicator v extinguishes in the instrument cluster. TC is also reactivated the next time the ignition is switched on. When vehicle speed reaches 30 mph the TC function will be restored automatically.
Driving and operating When vehicle speed reaches 30 mph the ESP®Plus function will be restored automatically. Fault If the system detects a fault, control indicator A illuminates in the instrument cluster and the message CHECK ESP appears in the Driver Information Centre. Have the cause of the fault remedied by a workshop. Vehicle messages 3 78. Cruise control The cruise control can store and maintain speeds of 20 mph and above. Deviations from the stored speeds may occur when driving uphill or downhill.
116 Driving and operating Increase speed With cruise control active, the vehicle speed can be increased continuously or in small increments by holding down or tapping switch < repeatedly. When the switch is released the current speed is stored and maintained. Alternatively, accelerate to the desired speed and store by pressing switch <. Accelerate to the desired speed and press switch < or ]. The current speed is now stored and maintained and the accelerator pedal can be released.
Driving and operating Automatic deactivation: ■ Vehicle speed drops below 20 mph, ■ The brake pedal is depressed, ■ The clutch pedal is depressed, ■ Selector lever in N. The speed is stored and a corresponding message appears in the Driver Information Centre. Activation Deleting the stored speed Press switch m: Green control indicators U and m extinguish in the instrument cluster. Cruise control speed limiter The speed limiter prevents the vehicle exceeding a preset maximum speed above 20 mph.
118 Driving and operating Deactivation Press switch §: speed limiter is deactivated and the vehicle can be driven normally. The limit speed is stored and a corresponding message appears in the Driver Information Centre. Reactivation Press switch R. The speed limiter function is reactivated. Object detection systems Parking assist The parking assist makes reverse parking easier by measuring the distance between the rear of the vehicle and obstacles.
Driving and operating Deactivation It is possible to deactivate or temporarily deactivate the system. Temporary deactivation Temporarily deactivate the system by pressing the r button on the instrument panel with the ignition on and reverse gear engaged. Control indicator in the button illuminates. When reverse gear is selected no acoustic signal will sound, indicating deactivation. The function is reactivated by pressing button r again or the next time the ignition is switched on.
120 Driving and operating The camera is typically installed under the number plate moulding with a display monitor fitted to the driver's sun visor. Functionality The rear view camera system enables the driver to view the rear of the vehicle in the display monitor whilst reversing. The system can be activated or deactivated by selecting the Start/Stop button located on the righthand side of the display monitor.
Driving and operating Refuelling 9 Danger Before refuelling, switch off engine and any external heaters with combustion chambers (identified by sticker on fuel filler flap). Switch off any mobile phones. Follow the operating and safety instructions of the filling station when refuelling. Caution In case of misfuelling, do not switch on ignition. The fuel tank filler neck with bayonet cap is located on the left front side of the vehicle.
122 Driving and operating Fuel consumption is dependent on personal driving style as well as road and traffic conditions. The calculation of fuel consumption takes into account the vehicle's kerb weight, ascertained in accordance with the regulations. Optional equipment may result in slightly higher fuel consumption and CO2 emission levels and a lower maximum speed. Towing General information Only use towing equipment that has been approved for your vehicle.
Driving and operating The permissible trailer loads are specified in the vehicle documents. In general, they are valid for gradients up to max. 12 %. The permitted trailer load applies up to the specified incline and up to an altitude of 1000 metres above sea level. Since engine power decreases as altitude increases due to the air becoming thinner, therefore reducing climbing ability, the permissible gross train weight also decreases by 10 % for every 1000 metres of additional altitude.
124 Driving and operating Auxiliary features Power take-off To activate, with the vehicle stationary and the engine idling: ■ Select neutral (MTA = N) ■ Depress the clutch pedal ■ Press switch on the instrument panel ■ Release clutch pedal The engine idle speed increases to 1,200 rpm. If the system does not operate, repeat the procedure or gradually release the clutch pedal. To deactivate, depress the clutch pedal and press switch on the instrument panel.
Vehicle care Vehicle care General Information ................... 125 Vehicle checks ........................... 126 Bulb replacement ....................... 132 Electrical system ........................ 139 Vehicle tools .............................. 142 Wheels and tyres ....................... 143 Jump starting ............................. 152 Towing ....................................... 154 Appearance care .......................
126 ■ ■ ■ ■ Vehicle care Fill up the washer fluid reservoir. Check the engine oil level. Check the coolant level. Fit the number plate, if necessary. End-of-life vehicle recovery Information on end-of-life vehicle recovery centres and the recycling of end-of-life vehicles is available on our website. Only entrust this work to an authorised recycling centre. Vehicle checks Bonnet Performing work Opening 9 Warning Only perform engine compartment checks when the ignition is off.
Vehicle care Closing Before closing the bonnet, press the support into the holder. Lower the bonnet and allow it to drop into the catch. Check that the bonnet is engaged. 127 Caution It is the owner's responsibility to maintain the proper level of an appropriate quality oil in the engine. Engine oil Pull the safety catch, located slightly left of centre, and open the bonnet. Check the engine oil level manually on a regular basis to prevent damage to the engine.
128 Vehicle care thousand miles. Only then can the actual degree of consumption be established. If consumption exceeds more than 0.5 litres every 600 miles after this running-in period, consult a workshop. Capacities 3 179, Engine oil level monitor 3 69. Fit the cap on straight and tighten it. We recommend the use of the same type of engine oil that was used at the last change. The engine oil level must not exceed the maximum mark MAX on the dipstick.
Vehicle care concentration checked and have the cause of the coolant loss remedied by a workshop. If a substantial amount of coolant is required, it will be necessary to bleed any trapped air from the cooling system. Seek the assistance of a workshop. Washer fluid 129 Once new brake linings are installed, do not brake unnecessarily hard for the first few journeys. Brake pad wear indicator F 3 74. Brake fluid 9 Warning Power steering fluid Brake fluid is poisonous and corrosive.
130 Vehicle care When topping up, ensure maximum cleanliness as contamination of the brake fluid can lead to brake system malfunctions. Have the cause of the loss of brake fluid remedied by a workshop. Only use brake fluid approved for your vehicle. Brake and clutch fluid 3 160. Battery access Diesel fuel filter The battery is located behind a panel in the front left-hand door step. Remove the panel to access the battery. Drain diesel fuel filter of residual water at every engine oil change.
Vehicle care Diesel fuel system bleeding 3. Manually operate the in-line supply pump slowly and steadily until fuel discharging from the loosened vent screw is free of air bubbles. 4. Retighten the vent screw. If the engine cannot be started after several attempts to bleed the diesel fuel system, seek the assistance of a workshop. Wiper blade replacement Wiper blades on the windscreen If the fuel tank has been run dry, it will be necessary to air vent or bleed the diesel fuel system.
132 Vehicle care Bulb replacement High beam Switch off the ignition and turn off the relevant switch or close the doors. Only hold a new bulb at the base! Do not touch the bulb glass with bare hands. Use only the same bulb type for replacement. Headlights 1. Remove headlamp protective cover. 2. Detach wiring connector from bulb. Headlights have separate systems for high beam 1 and low beam 2. 3. Release spring clip. 4. Withdraw bulb from reflector housing. 5. Renew bulb and secure with spring clip.
Vehicle care Sidelights Low beam 1. Remove headlamp protective cover. 2. Detach wiring connector from bulb. 3. Rotate bulb holder anti-clockwise to disengage. 4. Withdraw bulb holder from reflector housing. 133 5. Detach bulb from bulb holder and renew the bulb. 6. Insert the bulb holder, engaging the two lugs in the reflector housing and rotate clockwise to secure. 7. Reattach wiring connector to bulb. 8. Replace headlamp protective cover. 1. Remove protective cover. 2.
134 Vehicle care Adaptive forward lighting Cornering light 5. Detach bulb from bulb holder and renew the bulb. 6. Insert the bulb holder, engaging the two lugs in the reflector housing and rotate clockwise to secure. 7. Reattach wiring connector to bulb. 8. Replace protective cover. Headlights have separate systems for high beam 1 and low beam 2. The cornering light 3 is located between the headlights. 1. Remove protective cover. 2. Detach wiring connector from bulb. 3.
Vehicle care Front turn signal lights 135 Tail lights Rear brake, tail, turn signal, reverse and fog tail lights 1. Remove protective cover. 2. Detach wiring connector from bulb. 3. Rotate bulb holder anti-clockwise to disengage. 4. Withdraw bulb holder from reflector housing. 5. Detach bulb from bulb holder and renew the bulb. 6. Insert the bulb holder, engaging the two lugs in the reflector housing and rotate clockwise to secure. 7. Reattach wiring connector to bulb. 8. Replace protective cover. 1.
136 Vehicle care 5. Remove the three screws from the rear of the lamp assembly. 6. Remove bulb holder from the lamp assembly. 7. Push bulb into socket slightly, rotate anti-clockwise, remove and renew bulb. Turn signal light (1) Tail and brake light (2) Reverse light (3) Rear fog light, may be on one side only (4) 8. Replace bulb holder in lamp assembly. 9. Replace the three screws on the rear of the lamp assembly. 10. Reattach wiring connector to lamp assembly. 11.
Vehicle care 5. Reattach wiring connector. 6. Install lamp assembly into aperture and push to the left to secure. Mirror turn signal lights 137 5. Replace bulb holder. 6. Replace the screw. Centre high-mounted brake light 1. Move the lower mirror assembly from the front to access the screw. 2. Remove the screw using a torx screwdriver. 3. Remove bulb holder from the rear of the lower mirror assembly. 4. Renew bulb. 1. Remove cover from the inside of the rear door. 2.
138 Vehicle care 8. Replace the nut onto the locating pin on the rear of the lamp assembly. 9. Install cover on the inside of the rear door. Interior lights Load compartment light Front courtesy light Number plate light 1. Unclip lens using a flat blade screwdriver. 2. Remove cover and renew bulb. 3. Reinstall lens. 1. Remove lens using a flat blade screwdriver. 2. Renew bulb. 3. Reinstall lens. 1. Remove lamp assembly using a flat blade screwdriver. 2. Detach wiring connector from lamp assembly.
Vehicle care Front door panel light Instrument panel illumination Have bulbs replaced by a workshop. 1. Remove lamp assembly using a flat blade screwdriver. 2. Remove lens on lamp assembly. 3. Renew bulb and install lens. 4. Reinstall lamp assembly. Rear courtesy lights Have bulbs replaced by a workshop. Glovebox light Have bulbs replaced by a workshop. 139 Electrical system Fuses Data on the replacement fuse must match the data on the defective fuse.
140 Vehicle care Fuse extractor A blown fuse can be recognised by its melted wire. Do not replace the fuse until the cause of the fault has been remedied. It is advisable to carry a full set of fuses. Consult a workshop. Some functions are protected by several fuses. Fuses may also be inserted without existence of a function. To help in replacing fuses, a fuse extractor is located in the instrument panel fuse box.
Vehicle care Due to restricted accessibility, have fuses replaced by a workshop. Symbol Circuit S Right side lights T Left side lights W Right low beam a Left low beam > Front fog light L Left high beam N Right high beam u ABS K Windscreen wiper n Air conditioning V Heated windscreen Instrument panel fuse box Located behind the trim panel on the left-hand side of the instrument panel. Pull upper part of trim panel to remove. Do not store any objects behind this panel.
142 Vehicle care Symbol Circuit n Right heated rear window R Windscreen washer M Electronic immobiliser U Heated seats FBL Cornering light l Hands-free connection & Tachograph PTO Power take-off j Horn Í Preheating, diesel fuel filter x Climate control fan ADP Additional adaptations , Power windows, body control module Vehicle tools Tools The jack, wheel wrench, adapter, hub cap hook, wrench and towing eye are contained in a unit, stowed under the front seat.
Vehicle care To access this unit, slide the seat fully forwards and fold down the backrest. Tyre repair kit 3 145. Spare wheel 3 151. Wheels and tyres Tyre condition, wheel condition Drive over edges slowly and at right angles if possible. Driving over sharp edges can cause tyre and wheel damage. Do not trap tyres on the kerb when parking. Regularly check the wheels for damage. Seek the assistance of a workshop in the event of damage or unusual wear.
144 Vehicle care Tyre pressure Check the pressure of cold tyres at least every 14 days and before any long journey. Do not forget the spare wheel. Tyre pressures 3 180. The tyre pressure data refers to cold tyres. It applies to summer and winter tyres. Always inflate the spare tyre to the pressure specified for full load. Incorrect tyre pressures will impair safety, vehicle handling, comfort and fuel economy and will increase tyre wear.
Vehicle care Changing tyre and wheel size If tyres of a different size than those fitted at the factory are used, it may be necessary to reprogramme the speedometer as well as the nominal tyre pressure and make other vehicle modifications. 9 Warning Use of unsuitable tyres or wheel covers could lead to sudden pressure loss and thereby accidents. Tyre chains 9 Warning Use of unsuitable tyres or wheels may lead to accidents and will invalidate the vehicle type approval.
146 Vehicle care Do not remove foreign bodies from the tyres. Tyre damage exceeding 4 mm or that is at the tyre's sidewall near the rim cannot be repaired with the tyre repair kit. 9 Warning Do not drive faster than 50 mph. Do not use for a lengthy period. Steering and handling may be affected. If the vehicle has a flat tyre: Apply the parking brake and engage first gear or reverse gear. The tyre repair kit is located under the front seat. Slide seat forwards fully and fold backrest down to access kit.
Vehicle care 8. Connect the red < power supply lead on the compressor to the jump start terminal 3 152. 9. Connect the black ] power supply lead to a vehicle grounding point, such as the engine block or an engine mounting bolt. To avoid discharging the battery, we recommend running the engine. 147 11. The compressor pressure gauge briefly indicates up to 6 bar. Then the pressure starts to drop. 12. All of the sealant is pumped into the tyre. Then the tyre is inflated. 6.
148 Vehicle care tyre repair kit and continue the filling procedure for 10 minutes. If the prescribed tyre pressure is still not obtained, the tyre is too badly damaged. Seek the assistance of a workshop. Drain excess tyre pressure with the button above the pressure indicator. Do not run the compressor for longer than 10 minutes. 14. Detach the tyre repair kit. Screw the tyre inflation hose to the free connection on the sealant bottle. This prevents sealant from escaping.
Vehicle care Replace the used sealant bottle. Dispose of the bottle as prescribed by applicable laws. The compressor and sealant can be used from approx. -30 °C. The adapters supplied can be used to pump up other items e.g. footballs, air mattresses, inflatable dinghies etc. They are located on the underside of the compressor. To remove, screw on compressor air hose and withdraw adapter. Wheel changing Some vehicles are equipped with a tyre repair kit instead of a spare wheel 3 145.
150 Vehicle care 4. 3. Vehicles with Front-wheel drive: Raise vehicle by placing lifting pad spigot of the jack under the jacking hole located nearest the wheel concerned. Ensure the jack is positioned correctly. The jack base must be on the ground directly below the jacking hole in a manner that prevents it from slipping. Attach wheel wrench onto the jack and raise the vehicle by turning the wrench until the wheel is clear of the ground.
Vehicle care 151 10. Stow the replaced wheel 3 151 and the vehicle tools 3 142. 11. Have the new wheel balanced on the vehicle. Check the tyre pressure of the installed tyre 3 180 and also the wheel bolt/nut torque as soon as possible. Have the defective tyre renewed or repaired. Spare wheel Some vehicles are equipped with a tyre repair kit instead of a spare wheel 3 145. Use of a spare wheel that is smaller than the other wheels or together with winter tyres could affect driveability.
152 Vehicle care Summer and winter tyres If you use winter tyres, the spare wheel may still be fitted with a summer tyre. If you use the spare wheel when it is fitted with a summer tyre the vehicle's driveability may be affected, especially on slippery road surfaces. Directional tyres When reinstalling a spare wheel, attach the mounting plate and secure with the nut. When installing a spare wheel, route the cable from the back and through the centre of the wheel.
Vehicle care Caution The air suspension system must be switched off prior to jump starting. ■ Never expose the battery to naked flames or sparks. ■ A discharged battery can already freeze at a temperature of 0 °C. Defrost the frozen battery before connecting jump leads. ■ Avoid contact with eyes, skin, fabrics and painted surfaces. The fluid contains sulphuric acid which can cause injuries and damage in the event of direct contact. ■ Wear eye protection and protective clothing when handling a battery.
154 Vehicle care Jump starting procedure Lead connection order: 1. Connect the red lead to the positive terminal of the booster battery. 2. Connect the other end of the red lead to the jump start terminal of the vehicle with the discharged battery. 3. Connect the black lead to the negative terminal of the booster battery. 4. Connect the other end of the black lead to a vehicle grounding point, such as the engine block or an engine mounting bolt.
Vehicle care Caution Do not tow the vehicle from the rear. The front towing eye must only be used for towing and not recovering a vehicle. Switch on ignition to release steering wheel lock and to permit operation of brake lights, horn and windscreen wipers. Switch off the air suspension system 3 104. Transmission in neutral. If neutral cannot be selected on vehicles with MTA transmission, the vehicle must only be towed with the drive wheels raised off the ground.
156 Vehicle care Appearance care Exterior care Locks The locks are lubricated at the factory using a high quality lock cylinder grease. Use de-icing agent only when absolutely necessary, as this has a degreasing effect and impairs lock function. After using de-icing agent, have the locks regreased by a workshop. Washing The paintwork of your vehicle is exposed to environmental influences. Wash and wax your vehicle regularly. When using automatic vehicle washes, select a programme that includes waxing.
Vehicle care Windows and windscreen wiper blades Use a soft lint-free cloth or chamois leather together with window cleaner and insect remover. When cleaning the rear window, make sure the heating element inside is not damaged. For mechanical removal of ice, use a sharp-edged ice scraper. Press the scraper firmly against the glass so that no dirt can get under it and scratch the glass. Clean smearing wiper blades with a soft cloth and window cleaner. Wheels and tyres Do not use high-pressure jet cleaners.
158 Vehicle care Caution Close Velcro fasteners as open Velcro fasteners on clothing could damage seat upholstery. The same applies to clothing with sharp-edged objects, like zips or belts or studded jeans. Plastic and rubber parts Plastic and rubber parts can be cleaned with the same cleaner as used to clean the body. Use interior cleaner if necessary. Do not use any other agent. Avoid solvents and petrol in particular. Do not use highpressure jet cleaners.
Service and maintenance Service and maintenance General information ................... 159 Recommended fluids, lubricants and parts .................................... 160 General information Service information In order to ensure economical and safe vehicle operation and to maintain the value of your vehicle, it is of vital importance that all maintenance work is carried out at the proper intervals as specified. The detailed, up-to-date service schedule for the vehicle is available at the workshop.
160 Service and maintenance service is essential if any warranty or goodwill claims are to be met, and is also a benefit when selling the vehicle. Service display The service interval is based on several parameters depending on usage. The service display, located in the Driver Information Centre, indicates when the next service is due. Seek the assistance of a workshop. Service display 3 70. Engine oil lever monitor 3 69.
Service and maintenance Additional engine oil additives The use of additional engine oil additives could cause damage and invalidate the warranty. Engine oil viscosity grades The SAE viscosity grade gives information of the thickness of the oil. Multigrade oil is indicated by two figures, e.g. SAE 5W-30. The first figure, followed by a W, indicates the low temperature viscosity and the second figure the high temperature viscosity.
162 Technical data Technical data Vehicle identification .................. 162 Vehicle data ............................... 164 Vehicle identification Vehicle Identification Number The VIN is also displayed behind a removable plastic cover on the front right hand door step. Unclip the covers using a flat blade screwdriver to access. The Vehicle Identification Number (VIN) is visible through the windscreen.
Technical data Identification plate The identification plate is located on the right hand door pillar.
164 Technical data Vehicle data Recommended fluids and lubricants Required engine oil quality Engine oil quality dexos 2 ✔ In case dexos quality is unavailable you may use max. 1 litre engine oil quality ACEA C3 once between each oil change.
Technical data Engine data Sales designation 2.3 CDTI2) 2.3 CDTI2) 2.3 CDTI2) Engine identifier code M9T M9T M9T Number of cylinders 4 4 4 Piston displacement [cm3] 2299 2299 2299 Engine power [kW] (brake horse power) 74 (100) 92 (125) 107 (146) at rpm 3500 3500 3500 Torque [Nm] 285 310 350 at rpm 1250 - 2000 1250 - 2500 1500 - 2750 Fuel type Diesel Diesel Diesel 2) With or without diesel particle filter.
166 Technical data Vehicle weight Kerb weight, basic model Model Drive wheels Length Roof height Gross vehicle weight Kerb weight3)4) Van Front-wheel drive L1 H1 2800 1806 3300 1811 3500 1816 2800 1834 3300 1839 3500 1844 3300 1885 3500 1890 3300 1921 3500 1931 H2 3500 1970 H3 3500 2010 H2 L2 H2 H3 L3 3) Kerb weight and gross vehicle weight increase on models fitted with bad road equipment package - refer to identification plate.
Technical data Model Drive wheels Length Roof height Gross vehicle weight Kerb weight3)4) Van Rear-wheel drive L3 H2 35005) 2110 35006) 2246 4500 2246 35005) 2148 35006) 2279 4500 2279 35006) 2324 4500 2324 35006) 2366 4500 2366 H3 L4 H2 H3 4) 3) 5) 6) 167 Minimum vehicle weight according to type approval, including all fluids, vehicle tools and a 90% fuel load. Excludes the weight of the driver and deletable options, e.g. spare wheel, bulkhead and sliding side door.
168 Technical data Model Drive wheels Length Roof height Gross vehicle weight Kerb weight3)4) Platform Cab Front-wheel drive L1 H1 3500 1570 L2 H1 3500 1578 H2 3500 1593 H1 3500 1599 H2 3500 1613 L3 Model Drive wheels Length Roof height Gross vehicle weight Kerb weight3)4) Chassis Cab Front-wheel drive L2 H1 3500 1686 L3 H1 3500 1707 3) 4) Kerb weight and gross vehicle weight increase on models fitted with bad road equipment package - refer to identification plat
Technical data Model Drive wheels Length Roof height Gross vehicle weight Kerb weight3)4) Chassis Cab Rear-wheel drive L2 H1 35005) 1835 L3 H1 35005) 1860 35006) 1975 45006) 1975 35006) 2005 45006) 2005 L4 H1 Model Drive wheels Length Roof height Gross vehicle weight Kerb weight3)4) Crew Cab Front-wheel drive L2 H1 3500 1887 L3 H1 3500 1915 3) 4) 5) 6) 169 Kerb weight and gross vehicle weight increase on models fitted with bad road equipment package - refer to id
170 Technical data Model Drive wheels Length Roof height Gross vehicle weight Kerb weight3)4) Crew Cab Rear-wheel drive L2 H1 35005) 2037 L3 H1 35005) 2068 35006) 2154 45006) 2154 35006) 2223 45006) 2223 L4 H1 Model Drive wheels Length Roof height Gross vehicle weight Kerb weight3)4) Bus Front-wheel drive L3 H2 3900 2493 3) 4) 5) 6) Kerb weight and gross vehicle weight increase on models fitted with bad road equipment package - refer to identification plate.
Technical data 171 Vehicle dimensions Van, Doublecab Front-wheel drive Gross vehicle weight 2800, 3300, 3500 3300, 3500 3500 Size L1 L2 L3 Length [mm] 5048 5548 6198 Width without mirrors [mm] 2070 2070 2070 Width with mirrors [mm] 2470 2470 2470 Height - unladen (without antenna) [mm] H1 2303 - - H2 2496/25007) 2496/24997) 2488 H3 - 2745/27497) 2744 Wheelbase [mm] 3182 3682 4332 Track width [mm] Front 1750 1750 1750 Rear 1730 1730 1730 7) 3500 GVW.
172 Technical data Van, Doublecab Rear-wheel drive Gross vehicle weight 3500, 4500 3500, 4500 3500, 4500 Size L3 L3 L4 Length [mm] 6198 6198 6848 Width without mirrors [mm] 2070 2070 2070 Width with mirrors [mm] 2470 2470 2470 Height - unladen (without antenna) [mm] H2 25278)/25499) 2549 2557 H3 27868)/28159) 2815 2808 Wheelbase [mm] 3682 3682 4332 Track width [mm] Front 1750 1750 1750 Rear 17308)/16129) 1612 1612 8) 9) With Single rear wheels.
Technical data Combi Front-wheel drive Gross vehicle weight 2800, 3500 2800, 3500 Size L1 L2 Length [mm] 5048 5548 Width without exterior mirrors [mm] 2020 2020 Width with mirrors [mm] 2470 2470 Height - unladen (without antenna) [mm] H1 2303 - H2 - 2502 Wheelbase [mm] 3182 3682 Track width [mm] Front 1750 1750 Rear 1730 1730 173
174 Technical data Chassis Cab Front-wheel drive Rear-wheel drive Gross vehicle weight 3500 3500 350010) 350010) 350011), 4500 350011), 4500 350011), 4500 Size L2 L3 L2 L3 L2 L3 L4 Length [mm] 5643 6293 5643 6293 5819 6192 6842 Width without mirrors [mm] 2070 2070 2070 2070 2070 2070 2070 Width with mirrors [mm] 2470 2470 2470 2470 2470 2470 2470 Height - unladen (without antenna) [mm] H1 2265 2258 2284 2276 2400 2283 2273 Wheelbase [mm] 3682 4332 3682
Technical data Crew Cab 175 Front-wheel drive Rear-wheel drive Gross vehicle weight 3500 3500 350012) 350012) 350013), 4500 350013), 4500 Size L2 L3 L2 L3 L3 L4 Length [mm] 5643 6293 5643 6293 6192 6842 Width without mirrors [mm] 2070 2070 2070 2070 2070 2070 Width with mirrors [mm] 2470 2470 2470 2470 2470 2470 Height - unladen (without antenna) [mm] H1 2272 2263 2295 2285 2283 2273 Wheelbase [mm] 3682 4332 3682 4332 3682 4332 Track width [mm] Front 175
176 Technical data Platform Cab Front-wheel drive Gross vehicle weight 3500 3500 Size L2 L3 Length [mm] 5530 6180 Width without mirrors [mm] 2070 2070 Width with mirrors [mm] 2470 2470 Height - unladen (without antenna) [mm] H1 2270 2264 H2 2463 2457 Wheelbase [mm] 3682 4332 Track width [mm] Front 1750 1750 Rear 1730 1730
Technical data Bus Front-wheel drive Rear-wheel drive Gross vehicle weight 3900 4500 Size L3 L4 Length [mm] 6198 6848 Width without mirrors [mm] 2070 2070 Width with mirrors [mm] 2470 2470 Wheelbase [mm] 4332 4332 Height - unladen (without antenna) [mm] H2 2488 - H3 - 2808 Track width [mm] Front 1750 1750 Rear 1730 1612 177
178 Technical data Loadspace dimensions Van Front-wheel drive Length L2 Roof height H2 H3 H2 H3 Gross vehicle weight 3300, 3500 3500 3500 3500 Maximum rear door aperture height [mm] 1820 1820 1820 1820 Rear door aperture width (at floor) [mm] 1580 1580 1580 1580 Maximum load area height [mm] 1894 2144 1894 2144 Maximum load area width [mm] 1765 1765 1765 1765 Width between wheel arches [mm] 1380 1380 1380 1380 Maximum load floor length [mm] 3083 3083 3733 3733 L
Technical data Van Rear-wheel drive Length L3 Roof height H2 Gross vehicle weight 3500 4500 3500 Maximum rear door aperture height [mm] 1724 1724 Rear door aperture width (at floor) [mm] 1580 Maximum load area height [mm] 179 L4 H3 H2 H3 4500 4500 4500 1724 1724 1724 1724 1580 1580 1580 1580 1580 1798 1798 2048 2048 1798 2048 Maximum load area width [mm] 1765 1765 1765 1765 1765 1765 Width between wheel arches [mm] 1380 1080 1380 1080 1080 1080 Maximum loa
180 Technical data Tyre pressures Front-wheel drive Tyre pressure with full load14) Engine Gross Vehicle Weight Tyre Front [kPa/bar] (psi) Rear [kPa/bar] (psi) M9T 2800 215/65 R16 C 340/3.4 (49) 360/3.6 (52) 3300 215/65 R16 C 360/3.6 (52) 430/4.3 (62) 3500 225/65 R16 C 380/3.8 (55) 460/4.6 (68) Rear-wheel drive, with single rear wheels Tyre pressure with full load14) Engine Gross Vehicle Weight Tyre Front [kPa/bar] (psi) Rear [kPa/bar] (psi) M9T 3500 235/65 R16 C 360/3.
Technical data Towing hitch installation dimensions Drive Dimension A Front-wheel drive [mm] 1100 Rear-wheel drive, with 1760 single rear wheels [mm] Rear-wheel drive, with 1753 twin rear wheels [mm] 181
182 Technical data
Customer information Customer information Vehicle data recording and privacy ....................................... 183 Vehicle data recording and privacy Event data recorders The vehicle has a number of sophisticated systems that monitor and control several vehicle data.
184 Customer information In addition, the manufacturer may use the collected or received diagnostic data: ■ for the manufacturer's research needs ■ to make it available for research needs where appropriate confidentiality is maintained and need is shown ■ to share summary data which is not tied to a specific vehicle with other organisations for research purposes Radio Frequency Identification (RFID) RFID technology is used in some vehicles for functions such as tyre pressure monitoring and ignition syste
Customer information 185
186 Index A Accessories and vehicle modifications .......................... 125 Adaptive forward lighting ..... 83, 134 Adjustable air vents ..................... 98 Airbag and belt tensioners ........... 73 Airbag deactivation ................ 45, 73 Airbag system .............................. 44 Air conditioning regular operation 99 Air conditioning system ................ 90 Air intake ...................................... 99 Air suspension ........................... 104 Alert.....................
187 Coolant and antifreeze............... 160 Coolant heater.............................. 94 Cornering light............................ 134 Coupling ball bar........................ 123 Cruise control ...................... 77, 115 Cupholders .................................. 56 D Danger, Warnings and Cautions . . . 3 Dashboard.................................... 10 Diesel fuel filter .......................... 130 Diesel fuel system bleeding ....... 131 Diesel particle filter ....................
188 I Identification plate ..................... 163 Idle speed control....................... 101 Ignition switch positions ............. 101 Immobiliser .................................. 28 Instrument panel fuse box ......... 141 Instrument panel illumination ..... 139 Instrument panel overview ........... 10 Instrument panel storage.............. 55 Interior care ............................... 157 Interior lights ........................ 85, 138 Interior mirrors..............................
189 Recommended fluids and lubricants ........................ 160, 164 Refuelling ................................... 121 Remote control............................. 18 Reversing lights ........................... 85 Roof rack ..................................... 61 S Safety belts................................... 41 Safety net .................................... 60 Seat adjustment ....................... 7, 36 Seat belt ........................................ 8 Seat belt reminder ...................
190 Vehicle weight ........................... 166 Ventilation..................................... 89 W Warning chimes ........................... 79 Warning triangle .......................... 60 Washer and wiper systems ......... 14 Washer fluid ............................... 129 Washing the vehicle................... 156 Wheel changing ......................... 149 Wheel covers ............................. 145 Wheels and tyres ....................... 143 Windows......................................
