VL1000™ ERS Luminaire ® USER’S MANUAL
VARI❋LITE® is a trademark owned by Genlyte Thomas Group LLC and is registered in the United States and other countries. VL1000™, VL2000™, VL2201™, VL2202™, VL2400™ (and the individual product designations), VL3000™, Series 1000™, Series 2000™, Series 3000™, DICHRO❋TUNE™, VARI❋IMAGE™, and the Vari-Lite Asterisk are also trademarks owned by Genlyte Thomas Group LLC. VARI❋LITE® products are protected by one or more of the following patents, and other pending patent applications worldwide: U. S. Patents No.
FOREWORD How To Obtain Warranty Service A copy of the Vari-Lite Limited Warranty was included in the shipping package for this VARI❋LITE® product. To obtain warranty service, please contact customer service at 1-877-VARI-LITE (1-877-827-4548) or +1-214-647-7880 or via e-mail at customerservice@genlyte.com and request a Return Material Authorization (RMA) for warranty service.
VARI❋LITE® - VL1000™ ERS LUMINAIRE USER’S MANUAL Compliance Notice FCC This equipment has been tested and found to comply with the limits for a Class A digital device pursuant to Part 15 of FCC Rules. These limits are designed to provide reasonable protection against harmful interference when this equipment is operated in a commercial environment.
FOREWORD Safety Notice It is extremely important to read ALL safety information and instructions provided in this manual and any accompanying documentation before installing and operating the products described herein. Heed all cautions and warnings during installation and use of this product. Safety symbols used throughout this manual are as follows: CAUTION advising of potential damage to product. WARNING advising of potential injury or death to persons.
VARI❋LITE® - VL1000™ ERS LUMINAIRE USER’S MANUAL WARNING: INSTRUCTIONS FOR CONTINUED PROTECTION AGAINST EXCESSIVE EXPOSURE TO UV RADIATION 1. Many VARI❋LITE® luminaires use a lamp that produces UV radiation. DO NOT look directly at lamp. 2. It is hazardous to operate luminaires without lens or shield. Shields, lenses, or ultraviolet screens shall be changed if they have become visibly damaged to such an extent that their effectiveness is impaired. For example, by cracks or deep scratches.
FOREWORD Sicherheitshinweise Es ist äußerst wichtig, ALLE Sicherheitsinformationen und -hinweise in diesem Handbuch und dem beiliegenden Informationsmaterial zu lesen, bevor Sie die hierin beschriebenen Produkte installieren bzw. bedienen. Halten Sie bei der Installation und dem Einsatz dieses Produkts alle Warnhinweise und Vorsichtsmaßnahmen ein. Folgende Sicherheitssymbole werden in diesem Handbuch verwendet: VORSICHT - weist auf möglichen Produktschaden hin.
VARI❋LITE® - VL1000™ ERS LUMINAIRE USER’S MANUAL WARNUNG: HINWEISE ZUM SCHUTZ GEGEN ÜBERHÖHTE UV-STRAHLUNG 1. Viele VARI❋LITE®-Scheinwerfer verwenden die Lampentyp, der UV-Strahlen abgibt. SCHAUEN SIE NICHT direkt in die Lampe. 2. Es ist gefährlich, Leuchten ohne Linsen oder Blenden zu bedienen. Blenden, Linsen oder Ultraviolettschirme müssen ausgetauscht werden, sofern deren Schutzwirkung durch sichtbare Beschädigung (z. B. Sprünge oder Schrammen) eingeschränkt ist.
FOREWORD Notes de sécurité Avant de procéder à l’installation des produits décrits dans ce guide et de les mettre en marche, il est extrêmement important de lire TOUS les renseignements et TOUTES les directives de sécurité contenues dans ce guide ainsi que toute documentation jointe. Tenir compte de tous les avertissements et suivre toutes les précautions pendant l’installation et l’utilisation de cet appareil.
VARI❋LITE® - VL1000™ ERS LUMINAIRE USER’S MANUAL AVERTISSEMENT: DIRECTIVES POUR SE PROTÉGER CONTRE UNE EXPOSITION EXCESSIVE AUX RAYONS UV 1. Plusieurs luminaires VARI❋LITE® utilisent une lampe qui produit des rayons UV. NE PAS fixer son regard sur la lampe. 2. L’utilisation des luminaires sans lentille ou blindage pose des risques.
FOREWORD Aviso sobre Seguridad Es muy importante leer TODA la información e instrucciones sobre seguridad que se indica en este manual así como en los documentos adjuntos antes de instalar y operar los productos descritos. Se debe prestar atención a todos los avisos y advertencias durante la instalación y uso de este producto. Los símbolos de seguridad usados en este manual son los siguientes: CUIDADO, indica posibles daños al producto. ADVERTENCIA, indica posibles lesiones o muerte a las personas.
VARI❋LITE® - VL1000™ ERS LUMINAIRE USER’S MANUAL ADVERTENCIA: INSTRUCCIONES PARA PROTECCIÓN CONTINUA CONTRA LA EXPOSICIÓN EXCESIVA DE RADIACIÓN ULTRA VIOLETA 1. Muchas luminarias VARI❋LITE® usan un tipo de lámpara que produce radiación UV. NO mire directamente a la lámpara. 2. Es peligroso operar luminarias sin lentes o protectores. Debe cambiar los protectores, lentes o pantallas ultravioletas si se aprecia que han sido dañadas, y que su efectividad pudiera estar deteriorada.
FOREWORD 02. 96 63.
VARI❋LITE® - VL1000™ ERS LUMINAIRE USER’S MANUAL xi i 05-Oct-2007 02. 96 63.
TABLE OF CONTENTS Table of Contents Introduction About This Manual ...................................................................................................... Text Conventions ......................................................................................................... Additional Documentation........................................................................................... Customer Service .....................................................................................
VARI❋LITE® - VL1000™ ERS LUMINAIRE USER’S MANUAL Chapter 3. Operation DMX Operation Channel Mapping....................................................................................................... Control Channel Functions ........................................................................................ DMX Data Display .................................................................................................... DMX Mapping Color Mixing...................................................
TABLE OF CONTENTS Optical........................................................................................................................ Operational................................................................................................................. Arc Ballast Unit (Arc Models Only).......................................................................... Input..................................................................................................................... Output .
VARI❋LITE® - VL1000™ ERS LUMINAIRE USER’S MANUAL xvi 05-Oct-2007 02. 96 63.
INTRODUCTION : ABOUT THIS MANUAL Introduction About This Manual This manual provides necessary information regarding safety, installation, operation and routine maintenance for the VARI❋LITE® VL1000™ Ellipsoidal Reflector Spotlight (ERS) luminaire. Familiarizing yourself with this information will help you to get the most out of your product. WARNING: It is important to read ALL accompanying safety and installation instructions to avoid damage to the product and potential injury to yourself or others.
VARI❋LITE® - VL1000™ ERS LUMINAIRE USER’S MANUAL Additional Documentation A service manual for extended maintenance of the VL1000 ERS luminaire is available in both printed and electronic (PDF) formats: • VL1000 ERS Luminaire Service Manual (02.9663.0010) - Testing, Troubleshooting, Component Replacement and Illustrated Parts Breakdown. Note: Performing maintenance procedures may void the product warranty.
CHAPTER 1. Description This chapter contains descriptions of luminaire features and components, along with a list of accessories which are available. • Features • Components • Accessories 02. 96 63.
VARI❋LITE® - VL1000™ ERS LUMINAIRE USER’S MANUAL Features Standard Features VL1000 Ellipsoidal Reflector Spotlight (ERS) luminaires have the following standard features: • Automated zoom optics system. • Crossfading CYM color system. • Diffusion system. • Six-position rotating gobo wheel (five rotatable, indexable gobo positions and one open gobo position). • Repositional pan/tilt system. • Control by DMX512 protocol.
DESCRIPTION : FEATURES 1 VL1000 TID Luminaire (20.9663.0001.23) • 1000W Tungsten Halogen lamp source. • 115V on-board dimmer. • Beam-size iris mechanism. VL1000 TSD230 Luminaire (20.9663.0001.32) • 1000W Tungsten Halogen lamp source. • 230V on-board dimmer. • Four-blade shutter framing system. VL1000 TID230 Luminaire (20.9663.0001.33) • 1000W Tungsten Halogen lamp source. • 230V on-board dimmer. • Beam-size iris mechanism. 02. 96 63.
VARI❋LITE® - VL1000™ ERS LUMINAIRE USER’S MANUAL Components Included Items The following illustration shows the included components for either the incandescent or arc models. Incandescent Models Neutrik PowerCon ® AC Input Connector Unconnectorized Lamp Cable VL1000 Luminaire Arc Models Neutrik PowerCon ® AC Input Connector 1/2" x 13 x 1" Bolt and 1/2" Split Lock Washer Connectorized Lamp Cable VL1000 Luminaire Arc Ballast Unit 6 05-Oct-2007 02. 96 63.
1 DESCRIPTION : COMPONENTS Luminaire Overview The following illustration shows the external luminaire components and controls. Base Provides hook mounting holes and safety cable connection. Input Panel Provides DMX In and Thru, and AC Power connections. Yoke Leg (Control) Contains main control PCB and display PCB.
VARI❋LITE® - VL1000™ ERS LUMINAIRE USER’S MANUAL Dimmer Model Overview An on-board dimmer is included with VL1000 incandescent dimmer models. The dimmer heatsink is visible on the power-side yoke leg as shown in the following illustration. On-Board Dimmer Internal lamp power dimmer, configured for either 115V or 230V operation depending on model. 8 05-Oct-2007 02. 96 63.
DESCRIPTION : COMPONENTS 1 Arc Model Overview An external ballast unit is included with VL1000 arc models. In this case, the lamp power input cable is already connectorized for use with this unit. The following illustration shows the external arc ballast components. Lamp Connector CPC-type connector for connecting Lamp Power Input cable from luminaire. Lamp Power Input Cable Supplied cable and connector used to connect luminaire to ballast unit.
VARI❋LITE® - VL1000™ ERS LUMINAIRE USER’S MANUAL Accessories VL1000 ERS Replacement Items/Accessories The following optional and/or replacement items can be ordered directly from Vari-Lite. (Please order by Vari-Lite part number.) 10 VARI-LITE P/N ACCESSORY 21.9663.1400 Beam-Size Iris Assembly (Non-Shutter Units) 22.9620.0194 Safety Cable Assembly 25.9661.0056 DMX Loopback Connector Assembly 25.9661.0057 DMX Terminator, 120 Ohm 52.6541.0001 Neutrik PowerCon NAC 3 FCA AC Inlet Connector 55.
CHAPTER 2. Installation This chapter contains instructions for installation of the luminaire. It includes connecting power and data, along with instructions for powering up the luminaire for the first time and addressing it within your system. • Power and Data Cabling Requirements • Installation Procedures • Powering Up • Addressing 02. 96 63.
VARI❋LITE® - VL1000™ ERS LUMINAIRE USER’S MANUAL Power and Data Cabling Requirements AC Power The luminaire requires standard AC power distribution from 90-264 VAC, 50/60 Hz in order to power all internal electronics and motors. It is equipped with a 3-pole Neutrik® PowerCon® locking connector (with contacts for line, neutral, and premating safety grounds) for the purpose of AC input.
INSTALLATION : POWER AND DATA CABLING REQUIREMENTS 2 Table 2-3: VL1000TSD/VL1000TID Current vs. Voltage *** Voltage @ 60Hz Current 115 10A Table 2-4: VL1000TSD230/VL1000TID230 Current vs. Voltage *** Voltage @ 60Hz Current 230 5A *** Includes lamp power. Lamp Power Lamp power for the VL1000 lamp is supplied in one of three ways depending on model configuration: • External dimmer (incandescent units without on-board dimmer). • Internal dimmer (incandescent units with on-board dimmer.
VARI❋LITE® - VL1000™ ERS LUMINAIRE USER’S MANUAL Incandescent Models (with On-Board Dimmer) Some incandescent models of the VL1000 ERS luminaire contain an on-board dimmer. This dimmer is used to power the lamp without need for an external dimmer. In these models, the lamp power cable is not supplied and instead a blanking plug is installed at the power/data input panel (see illustration above). CAUTION: The on-board dimmer is not switchable. It is either 115V or 230V, depending on shipping configuration.
2 INSTALLATION : POWER AND DATA CABLING REQUIREMENTS Data Cables The luminaire is equipped with two, 5-pin XLR connectors for DATA IN and DATA THRU (out) applications. DATA IN requires a 5-pin, female XLR connector and DATA THRU requires a 5-pin, male XLR connector. When purchasing or constructing data cables, it is important that not only the correct cable type be used, but also quality cable to ensure a reliable DMX512 system.
VARI❋LITE® - VL1000™ ERS LUMINAIRE USER’S MANUAL Recommended Cable Types/Manufacturers These are only a few of the suitable cable types. Any quality EIA485, twisted pair, 120 ohm, shielded cable will also work.
2 INSTALLATION : POWER AND DATA CABLING REQUIREMENTS DMX Termination Connector A male XLR DMX termination connector is required at the last luminaire (or "far end of the line") to prevent signal reflections. Signal reflections may cancel out the signal at certain line lengths, resulting in errors. The terminator is also necessary for software downloads and running tests on multiple luminaires. To construct your own connector, you will need the following components: • 5-pin, male XLR connector.
VARI❋LITE® - VL1000™ ERS LUMINAIRE USER’S MANUAL Installation Procedures Installing Lamp (Incandescent Models) In the event the lamp was packed separately during shipment, it will be necessary to install before use. WARNING: Ensure that power is removed from luminaire when installing lamp. CAUTION: Wear cotton gloves or other covering while installing lamp. Touching lamp glass with bare fingers will leave oil and may cause the lamp to explode or reduce lamp life.
INSTALLATION : INSTALLATION PROCEDURES 2 Step 3. At backcap, flip two bail clamps outward (Figure 2-5). Step 4. Flip two base clamps outward away from socket. Step 5. Grip lamp by base and firmly install in socket. Step 6. Close base and bail clamps, locking into place. Do not touch lamp CAUTION: with bare fingers. 1 Flip bail clamps outward. 2 Flip base clamps outward. Install lamp, firmly pressing into place. Bail Clamps Lamp Socket Base Clamps 3 Close base clamps. 4 Close bail clamps.
VARI❋LITE® - VL1000™ ERS LUMINAIRE USER’S MANUAL Installing Lamp (Arc Models) In the event the lamp was packed separately during shipment, it will be necessary to install before use. WARNING: Ensure that power is removed from luminaire when installing lamp. CAUTION: Wear cotton gloves or other covering while installing lamp. Touching lamp glass with bare fingers will leave oil and may cause the lamp to explode or reduce lamp life.
INSTALLATION : INSTALLATION PROCEDURES 2 Step 3. Grip lamp by base and firmly install in socket. Do not touch lamp CAUTION: with bare fingers. Socket Lamp Install lamp, firmly pressing into place. Figure 2-7: Installing Arc Lamp in Socket Step 4. Re-install backcap, ensuring that alignment studs and holes are aligned (Figure 2-6). Step 5. Align lamp. (Refer to “Align Lamp For Maximum Beam Irradiance” on page 31.) 02. 96 63.
VARI❋LITE® - VL1000™ ERS LUMINAIRE USER’S MANUAL Accessory Frame Holder An accessory frame holder is provided for the addition of a top hat or gel frame with silks, frosts or color correction if required. The frame holder is designed to fit a standard 8-inch gel frame or top hat. To remove and replace frame or top hat: Step 1. Disconnect luminaire AC input cable from power source. Step 2. At front lens, press upward on accessory frame latch and turn to open. Step 3.
INSTALLATION : INSTALLATION PROCEDURES 2 Hanging the Luminaire The luminaire can be hung horizontally or vertically from any structure designed to work with the type of load created by this moving luminaire. The pan tube base provides two mounting holes for attaching truss hooks or other mounting hardware as required. Many compatible truss hooks are available from different manufacturers for your particular needs.
VARI❋LITE® - VL1000™ ERS LUMINAIRE USER’S MANUAL To hang luminaire in truss: Step 1. Lift luminaire into mounting position. Step 2. Secure in place with truss hooks. Ensure truss hook hardware that locks hook in place (e.g. wing bolt) is properly tightened and that luminaire is fully supported. Step 3. Attach safety cable (as required) as follows: a. Connect end of cable to mounting pin at one side of pan tube base. b. Loop at least once around pipe and attach other end at second mounting pin. Step 4.
INSTALLATION : INSTALLATION PROCEDURES 2 Hanging the Ballast (Arc Models Only) The external ballast unit included with arc models will need to be installed near the luminaire. In order for the lamp cable to be connected, the ballast must be placed within 40 inches (1m). The top panel provides one mounting hole for attaching a truss hook or other mounting hardware as required. (Compatible truss hooks are available from different manufacturers for your particular needs.).
VARI❋LITE® - VL1000™ ERS LUMINAIRE USER’S MANUAL To hang arc ballast in truss: Step 1. Lift ballast into mounting position. Step 2. Secure in place with truss hook. Ensure truss hook hardware that locks hook in place (e.g. wing bolt) is properly tightened and that ballast is fully supported. Step 3. Attach safety cable (as required) as follows: a. Connect end of cable to attachment point at one side of ballast. b. Loop at least once around pipe and attach other end at second point.
INSTALLATION : INSTALLATION PROCEDURES 2 Connecting Data and Power A maximum of 32 luminaires may be connected in any one DMX data link. Note: This maximum limit applies to the luminaire "daisy chain" only. Your system or console may require fewer luminaires on a single data link path. Consult your console documentation for more information. To connect power and data: Step 1. Connect data cable from console to first luminaire in chain at DATA IN connector. Step 2.
VARI❋LITE® - VL1000™ ERS LUMINAIRE USER’S MANUAL Powering Up Power-Up and Configuration Overview First Power-Up When powering up a VL1000 luminaire for the first time, the lamp type and shutter settings must be configured. This procedure will usually happen prior to delivery. However, in the event that it has not been done or if the Main Controller Board has been replaced, it will be necessary.
INSTALLATION : POWERING UP 2 Standard Power Up Procedure Use this procedure when powering up a luminaire that has already been configured. (Refer to “PowerUp and Configuration Overview” on page 28.) Note: Refer to Chapter 4: Menu System for detailed instructions on menu functions. CAUTION: Before applying power, be sure the luminaire is hung or positioned so that the head and yoke can move freely without restriction. To power up luminaire: Step 1.
VARI❋LITE® - VL1000™ ERS LUMINAIRE USER’S MANUAL Power Up and Configuration Procedure Use this procedure when powering up a luminaire that has not been previously configured. (Refer to “Power-Up and Configuration Overview” on page 28.) Note: Refer to Chapter 4: Menu System for detailed instructions on menu functions. CAUTION: Before applying power, be sure the luminaire is hung or positioned so that the head and yoke can move freely without restriction. To configure luminaire at power up: Step 1.
INSTALLATION : POWERING UP 2 Align Lamp For Maximum Beam Irradiance After a new lamp is installed in either the incandescent or arc version of the luminaire, it will be necessary to align the lamp to optimize the beam. WARNING: Backcap and adjustment screws will be HOT during lamp operation. Wear gloves and/or use tools to prevent burns. To align lamp: Step 1. Set intensity to 100%. Step 2. Position beam on a white wall at a distance of 10 to 20 feet. Step 3.
VARI❋LITE® - VL1000™ ERS LUMINAIRE USER’S MANUAL Addressing Program Starting Address The DMX starting address is entered using the Menu Display. This address will be retained even if the power is removed. Note: Refer to Chapter 4: Menu System for detailed instructions on menu functions. Note: Refer to your console operating instructions for specific information regarding its addressing requirements. To program a DMX starting address: Step 1. Press [Menu]. Step 2.
CHAPTER 3. Operation This chapter contains instructions for operating the luminaire using DMX control and for updating the internal software. • DMX Operation • DMX Mapping • Luminaire Timing • Updating Software 02. 96 63.
VARI❋LITE® - VL1000™ ERS LUMINAIRE USER’S MANUAL DMX Operation Channel Mapping These tables assume a DMX start address of 1. When a different starting address is used, this address becomes channel 1 function and other functions follow in sequence. (There is only one DMX mode for this luminaire, which is Enhanced 16-bit Mode.
OPERATION : DMX OPERATION 3 Table 3-2: Enhanced 16-Bit Mode - Models VL1000 TS/AS DMX Channel Parameter Range 1 Dimmer * 0-255 2 Hi Byte Pan 0-65535 3 Lo Byte Pan 0-65535 4 Hi Byte Tilt 0-65535 5 Lo Byte Tilt 0-65535 6 Edge 0-255 7 Zoom 0 (small) - 255 (big) 8 Diffusion 0 (open) - 255 (diffused) 9 Blue 0 (open) - 255 (full saturation) 10 Amber 0 (open) - 255 (full saturation) 11 Magenta 0 (open) - 255 (full saturation) 12 Rotating Gobo 0-127 index 128-255 rotate 13-1
VARI❋LITE® - VL1000™ ERS LUMINAIRE USER’S MANUAL Control Channel Functions Control channel functions allow special actions such as reset, lamp on/off and partial recalibration. These must be executed with zero time transition or with timing disabled. Discrete values must be used; not manual controls such as faders or encoders (see chart below for values). Reset - resets all luminaire mechanisms. Lamp On or Lamp Off - switches lamp on or off.
OPERATION : DMX OPERATION 3 DMX Data Display The DMX data display shows the data received for the given luminaire and does not show the entire stream of 512 bytes. It shows only the number of channels used for the given luminaire model in 16bit enhanced mode. For example, a VL1000TS luminaire with an address of 40 will show DMX Channels 1-27 which would correlate to DMX Channels 40-66. 02. 96 63.
VARI❋LITE® - VL1000™ ERS LUMINAIRE USER’S MANUAL DMX Mapping Color Mixing The color mixing mechanism is a CYM subtractive color mixing system made up of a graduated color system for cyan, yellow, and magenta.
OPERATION : DMX MAPPING 3 Rotating Gobo Wheel The function operates in two modes: INDEX Mode and ROTATE Mode. The DMX values corresponding to these modes are as follows: • DMX values 0-127 will select each gobo in Indexing mode. • DMX values 128-255 will select each gobo in Rotating mode.
VARI❋LITE® - VL1000™ ERS LUMINAIRE USER’S MANUAL Shutter Mechanism For units with a shutter mechanism, the shutter is comprised of four frame blades that move independently or in unison. The entire assembly operates in a smooth, time-continuous motion using stepper motors (two per frame blade and one to rotate the entire shutter mechanism). The shutter mechanism can rotate 45o in either direction and the frame blades can tilt +/- 35o.
OPERATION : LUMINAIRE TIMING 3 Luminaire Timing Timing Channel Information Timing channel control improves the timed moves of certain groups of parameters. We provide three timing channels, one for Focus (Pan and Tilt), one for color parameters and one for beam parameters. Timing channels support time values of up to six minutes.
VARI❋LITE® - VL1000™ ERS LUMINAIRE USER’S MANUAL Note: Avoid changing timing channel values in a fading cue. This can cause unexpected behavior in the luminaire as the timing channel value is updated over time. Timing channel values and the final destination of the parameters affected by the timing channel should always be sent in a zero count.
OPERATION : LUMINAIRE TIMING 3 Table 3-11: VL1000 Timing Channels Map % Value 14 15 16 17 18 19 20 21 22 23 24 = Seconds 34 6.8 35 7.0 36 7.2 37 7.4 38 7.6 39 7.8 40 8 41 8.2 42 8.4 43 8.6 44 8.8 45 9 46 9.2 47 9.4 48 9.6 49 9.8 50 10 51 10.2 52 10.4 53 10.6 54 11 55 11 56 12 57 12 58 13 59 13 60 14 61 14 62 14 63 15 25 64 15 65 16 26 66 16 67 16 27 28 29 02. 96 63.
VARI❋LITE® - VL1000™ ERS LUMINAIRE USER’S MANUAL Table 3-11: VL1000 Timing Channels Map % Value DMX = Seconds 30 76 20 77 20 78 21 79 21 80 21 31 81 22 32 82 22 83 23 33 84 23 85 23 34 35 36 24 24 88 25 89 25 90 25 91 26 92 26 93 27 94 27 95 27 96 28 38 97 28 98 29 39 99 29 100 29 37 40 41 42 43 101 30 102 30 103 30 104 31 105 31 106 32 107 32 108 32 109 33 110 33 111 34 112 34 113 34 114 35 45 115 35 116 36 46
OPERATION : LUMINAIRE TIMING 3 Table 3-11: VL1000 Timing Channels Map % Value 47 48 49 50 = Seconds 118 36 119 37 120 37 121 38 122 38 123 38 124 39 125 39 126 39 127 40 128 40 129 41 130 41 131 41 132 42 52 133 42 134 43 53 135 43 136 43 51 54 55 56 57 137 44 138 44 139 45 140 45 141 45 142 46 143 46 144 47 145 47 146 47 147 48 58 148 48 149 49 59 150 49 151 49 60 61 62 02. 96 63.
VARI❋LITE® - VL1000™ ERS LUMINAIRE USER’S MANUAL Table 3-11: VL1000 Timing Channels Map % Value 63 64 = Seconds 160 53 161 53 162 54 163 54 164 54 165 55 65 166 55 167 56 66 168 56 169 56 67 68 69 70 71 170 57 171 57 172 58 173 58 174 58 175 59 176 59 177 59 178 60 179 60 180 65 181 65 182 65 183 70 72 184 70 185 75 73 186 75 187 75 74 75 76 77 46 DMX 188 80 189 80 190 85 191 85 192 85 193 90 194 90 195 95 196 95 197 95
OPERATION : LUMINAIRE TIMING 3 Table 3-11: VL1000 Timing Channels Map % Value 80 81 82 83 = Seconds 202 110 203 120 204 120 205 120 206 130 207 130 208 140 209 140 210 140 211 150 212 150 213 160 214 160 215 160 216 170 85 217 170 218 180 86 219 180 220 180 84 87 88 89 90 221 190 222 190 223 200 224 200 225 200 226 210 227 210 228 210 229 220 230 220 231 230 232 230 233 230 234 240 92 235 240 236 250 93 237 250 238 250
VARI❋LITE® - VL1000™ ERS LUMINAIRE USER’S MANUAL Table 3-11: VL1000 Timing Channels Map % Value 96 97 = Seconds 244 280 245 280 246 290 247 290 248 290 249 300 98 250 300 251 310 99 252 310 253 310 100 48 DMX 254 310 255 Follows Cue Data 05-Oct-2007 02. 96 63.
OPERATION : UPDATING SOFTWARE 3 Updating Software Reprogramming Luminaires You can upgrade Vari-Lite luminaire operating software using either of the following methods: 1. Serial-port Download—for desktop computers and laptops equipped with serial ports 2. USB Download—for desktop computers and newer laptops equipped with USB 2.0 ports 1. Serial-port Download Components Overview Serial-port downloads require: • PC with a serial port • VLDownload.exe (PC software) • .
VARI❋LITE® - VL1000™ ERS LUMINAIRE USER’S MANUAL Reprogramming Procedure Note: When they are data linked together, up to 32 luminaires can be programmed at the same time. Refer to “Connecting Data and Power” on page 15. (Programming more than 32 luminaires requires programming in batches of 32 or less.) To update luminaire software: Step 1. From Product Downloads page at www.vari-lite.com, download and install the VLDownload.exe program and required .bin files onto your PC.
OPERATION : UPDATING SOFTWARE 3 Step 9. Click Close to exit. Note: The History section of the window shows what specific types of luminaire software have been downloaded since the beginning of the session (window will reset once the program is closed and reopened). Note: Version dates shown in this graphic are for illustration purposes only and may not correspond to the version you are downloading.
VARI❋LITE® - VL1000™ ERS LUMINAIRE USER’S MANUAL 2. USB Download To download files with a PC equipped with a Universal Serial Bus (USB) port, you need the VARI❋LITE USB Luminaire Programming Kit (28.8500.0054). Kit Components The VARI❋LITE USB Luminaire Programming Kit (28.8500.0054) includes: • VARI❋LITE USB Upload Cable (25.9600.0001) • USB Luminaire Programming Kit CD (87.8500.0002) • Instruction Sheet (02.8500.0100) • VARI❋LITE carry bag (07.5044.
OPERATION : UPDATING SOFTWARE 3 A termination connector is used in this process. Refer to page 10 for more information regarding the construction of this connector.
VARI❋LITE® - VL1000™ ERS LUMINAIRE USER’S MANUAL Notes 54 05-Oct-2007 02. 96 63.
CHAPTER 4. Menu System This chapter contains instructions for operating the luminaire using the Menu Display feature. • Menu Operation • Menu Functions • Self Tests 02. 96 63.
VARI❋LITE® - VL1000™ ERS LUMINAIRE USER’S MANUAL Menu Operation What Is the Menu System? The menu system is a programmable set of commands used to configure, address, operate, and test the luminaire. The menu system is controlled at the Menu Display available at the yoke leg. The menu system has seven main functions which are referred to as “1st level.” Within these main functions, there can be up to four additional subfunctions (levels 2 thru 5), making five total levels.
MENU SYSTEM : MENU OPERATION 4 Menu Default State The menu display’s default state during normal operation is to display the address. After 10 seconds of inactivity at the display, it will change to this default state. After 5 minutes of inactivity, the menu display will switch to its off state. Menu Shortcuts A few button combinations are provided as shortcuts for frequently used menu functions. These are as follows: • Lamp On - Press and hold [Up], then press [Enter]. (Arc models only.
VARI❋LITE® - VL1000™ ERS LUMINAIRE USER’S MANUAL Menu Functions Menu System Overview The following is a graphic representation of the entire menu system.
MENU SYSTEM : MENU FUNCTIONS 4 Menu System Function Chart 1st Level 2nd Level 3rd Level Address DMX DMX Address XXX Address value Setup LampType Arc 4th Level 5thLevel Incand Shutter? Yes No Config System Configuration LAMP Lamp Options (Arc Only) Power Lamp Power ON (default) OFF P UP Lamp Power-up State Lamp OFF Lamp Off Cal ON Lamp On After Calibration Lamp ON Lamp On (default) Pan/Tilt Pan and Tilt Options LampHour Lamp Hours Used XXXX Cumulative # of Operation Hours (Not editabl
VARI❋LITE® - VL1000™ ERS LUMINAIRE USER’S MANUAL 1st Level Fixture Manual Manual Commands 60 2nd Level 3rd Level Status Status/Error Display Scrolls error messages or displays OK Re-Cal Recalibrate OK? Model Luminaire Model Type VL1000XX Model Type Lum Id Luminaire ID XXXXXXXX Luminaire ID Number Version Version XX/XX/XX MM/DD/YY (Page 1) Fixt Hrs Fixture Hours XXXX # Hours On Download OK? Pan Pan XXXX Data Tilt Tilt XXXX Data Dimmer Dimmer (Arc Only) XXX Data Blue Blue XXX Data
MENU SYSTEM : MENU FUNCTIONS 1st Level Test System Test 2nd Level ALL Test All Motors RUN TEST Run-Test in Progress Pan/Tilt RUN TEST Run-Test in Progress Dimmer (Arc Only) RUN TEST Run-Test in Progress Blue RUN TEST Run-Test in Progress Amber RUN TEST Run-Test in Progress Magenta RUN TEST Run-Test in Progress ColorMix Blue, Amber, Magenta test RUN TEST Run-Test in Progress Diffusn Diffusion Test RUN TEST Run-Test in Progress Rot Gobo Rotating Gobo Test RUN TEST Run-Test in Progress Edge
VARI❋LITE® - VL1000™ ERS LUMINAIRE USER’S MANUAL Menu Function Definitions For easy reference, each possible menu item is listed alphabetically in the first column by its display abbreviation. The second column follows with a definition of the abbreviation and then a third column provides an explanation of its purpose and function. 62 Display Definition Purpose 10 Min 10 Minutes Sets Menu Display to automatically shut off after 10 minutes of non-use.
MENU SYSTEM : MENU FUNCTIONS Display Definition 4 Purpose Lamp Lamp Accesses lamp power up options and information (Config). Lamp OFF Lamp is Off Configures arc luminaire so that lamp will not strike upon power up. Lamp ON Lamp is On Configures arc luminaire so that lamp will strike upon power up. LampHour Lamp Hours Displays total number of lamp operating hours. LampType Lamp Type Accesses menu item for configuring luminaire for arc or incandescent source.
VARI❋LITE® - VL1000™ ERS LUMINAIRE USER’S MANUAL Self Tests Running Parameter Tests The luminaire is capable of running self tests by using the TEST menu functions. Note: If a DMX data stream is present on the luminaire’s DMX input connector, Self Test and Manual control is overwritten by the DMX command protocol and neither (Self Test and Manual) will operate.
MENU SYSTEM : SELF TESTS 4 Movement Disable The Movement option allows pan and tilt to be disabled so that the luminaire can be placed in any position for testing without movement occurring. In order to regain full control of the luminaire, Movement will need to be enabled after testing. Note: When using the Movement option, pan and tilt will be disabled for all the luminaires that are linked. To set movement option: Step 1. Press [Menu]. Step 2. Press [Up] / [Down] arrows until Config appears.
VARI❋LITE® - VL1000™ ERS LUMINAIRE USER’S MANUAL Notes 66 05-Oct-2007 02. 96 63.
APPENDIX A. Troubleshooting and Maintenance This appendix provides instructions for troubleshooting and performing routine maintenance which may be necessary during the life of the luminaire. • Troubleshooting • Routine Maintenance WARNING: All maintenance procedures are to be performed with power removed from the luminaire. Never remove covers or backcap while lamp is in operation. 02. 96 63.
VARI❋LITE® - VL1000™ ERS LUMINAIRE USER’S MANUAL Troubleshooting Error Messages If a problem occurs during luminaire calibration, at the end of the calibration sequence the Menu Display will cycle through any applicable error message(s) until the end of the list is reached. To review the error messages again, it will be necessary to access them using the Status function. To access error messages: Step 1. Press [Menu]. Step 2. Press [Up] / [Down] arrows until Fixture appears. Press [Enter]. Step 3.
TROUBLESHOOTING AND MAINTENANCE A Troubleshooting Guide If a problem is suspected, first try recalibrating the luminaire to prompt an error message. The chart below provides possible causes and remedies for various error messages and/or symptoms. CAUTION: Some troubleshooting is included for reference only. Performing remedies marked by gray areas will void product warranty. Refer to the Vari-Lite Limited Warranty card included with the product.
VARI❋LITE® - VL1000™ ERS LUMINAIRE USER’S MANUAL Routine Maintenance Cleaning Optical Lenses and Gobos WARNING: Remove power from luminaire before performing maintenance. The front lens and gobos may require cleaning after extended use. A common glass cleaner can be used along with a soft, lint-free cloth to clean these components. To access gobos, refer to procedure below. Rotating Gobo Replacement WARNING: Remove power from luminaire before performing maintenance. Gobos may be HOT after operation.
TROUBLESHOOTING AND MAINTENANCE A Step 7. Re-install front cover. Inside Edge - orient toward center of wheel CAUTION: Rotate until open end of carrier is up Closed End Gear Open End Gobo MUST be oriented with the mirrored side towards the luminaire’s lamp. If not oriented properly, gobo will break. Be careful not to scratch gobo on side of carrier when installing.
VARI❋LITE® - VL1000™ ERS LUMINAIRE USER’S MANUAL Lamp Replacement For lamp replacement procedure, refer to “Installation Procedures” on page 18. 72 05-Oct-2007 02. 96 63.
APPENDIX B. Technical Specifications Mechanical Zoom Optics Continuously variable field angle in imaging range from 19° to 36°, super zoom of field to 70° programmable over a timed range of 2 seconds to 20 minutes. Color Mixing Fully crossfading CYM color system. Diffusion Field or gobo can be continuously and smoothly diffused to wash. Rotating Gobo Wheel Six-position rotating gobo wheel with five rotatable, indexable gobo positions and one open gobo position.
VARI❋LITE® - VL1000™ ERS LUMINAIRE USER’S MANUAL Operational Power Requirements Depending on voltage, 1 to 2 Amps are supplied to Incandescent models through standard AC distribution while 3 to 9 Amps are supplied to Arc luminaires and ballast. Operational Temperature -20° to 122°F (-29° to 50°C) Cooling Free convention cooling when hung. Shutter models and floor mounting units activate a low noise, forced-air cooling system. Control Compatible with a wide variety of DMX512 consoles.
TROUBLESHOOTING AND MAINTENANCE B Photometric VL1000 ERS luminaire - 1000W Tungsten Halogen (All data taken with a seasoned light source at 20 hours of life.) FIELD ANGLE (degrees) FIELD DIAMETER TN* BEAM ANGLE (degrees) BEAM DIAMETER TN* CANDELA (cd) 19.0 .335 13.0 0.228 218,000 26.0 .462 19.5 0.344 105,600 36.0 .650 25.5 0.453 58,000 70.0 1.40 29.0 0.517 28,640 (Super Zoom) * Multiply throw distance by Tn to determine coverage.
VARI❋LITE® - VL1000™ ERS LUMINAIRE USER’S MANUAL Arc Ballast Unit (Arc Models Only) Input Voltage Range 90V to 275V, auto-ranging. Frequency 50 Hz or 60 Hz Current Range 2.7 A to 9.0 A* 4.54" (11.5 cm) Power Factor +/- .97 Output Open Circuit Voltage +/- 450V 13.43" (34.1 cm) Lamp Voltage 100V* Lamp Current 6.25 A* Lamp Power 625 W* Output Current Shape Square wave 11.56" (29.
----------------------------------------------------------------------------------------------------------------- Returning Parts for Service Obtaining RMA Number and Returning Parts 1. Contact Service Center. 2. Request Return Material Authorization (RMA) number. 3. Do not remove glass color discs from luminaire subassemblies. 4. Package all parts being shipped. Please take great care in packing your items.
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