Keypad Remote Control Options Installation Manual DPD00109
Need Help? This manual answers most installation and startup questions that may arise. However, if you have any problems, please let your first call be to us. Vacon, Inc. Chambersburg, PA 17202 Normal business hours: (North America) 8:00 AM to 5:00 PM, Eastern time +1 877-Vacon06 (+1 877-822-6606) After-hours support is also available and Vacon, Inc. are trademarks of Vacon Plc, a member of Vacon Group. All other product names are trademarks of their respective companies.
Keypad Remote Control Options vacon 3 Installing Keypad Remote Control Options Introduction Remote control options allow the keypad functionality of the X4 and X5 AC drives to be used remotely from the controller itself. The options provide a NEMA 4X / IP66 rating for the keypad in a remote location. Products covered by this instruction manual include XRKPM, XRKWM, and XRKMK.
vacon Keypad Remote Control Options ! WARNING SENSITIVE EQUIPMENT The keypad contains static-sensitive components. It should be handled only by a static-safe installer, using a grounded wrist strap. Failure to observe this precaution may cause premature equipment failure. ! DANGER HAZARDOUS VOLTAGE • Disconnect all power before servicing a drive unit or its components. WAIT 5 MINUTES until the DC bus capacitors discharge.
Keypad Remote Control Options Figure 1: Dimensions of Remote Keypad Kit Email: usa@vacon.
vacon Keypad Remote Control Options Step 2. AC Drive Preparation (XRKPM, XRKWM) Note: For drive sizes 3 and larger (XRKMK), skip to step 9, beginning on page 13, and proceed through Step 12. 1. Note the warnings and cautions on the unit and in the user’s manual. 2. Loosen the four (4) cover screws from the AC drive and remove the cover. 3. Remove the two (2) screws that secure the keypad assembly and retain these for future use. These are M4 x 10 screws. 4. Remove the keypad assembly.
Keypad Remote Control Options vacon 7 Step 3. Preparing the Keypad Interface Module (KIM) (XRKPM only) 1. There are two housings supplied with the kit; only one will fit your AC drive properly. Select the keypad module housing that physically matches the one you removed in Step 2. 2. Insert the keypad interface board into the rear of the plastic housing that you selected. 3. Fasten it with the three (3) M2.5 x 6 screws provided, limiting the torque applied to 6 in-lb maximum. 4.
vacon Keypad Remote Control Options Step 4. Re-assembling the AC Drive (XRKPM only) 1. Plug the Keypad Interface Module (KIM) fabricated in Step 3 into the inverter, as it was originally (see Step 2, #4). 2. Fasten the KIM with the two (2) M4 x 10 screws removed in Step 2, limiting torque to 12 in-lb. maximum. 3. Make sure that all cabling is routed so that it is not pinched in the assembly. The ribbon cable should be routed through the opening in the cover and should exit downward. 4.
Keypad Remote Control Options vacon 9 Step 5. Installing the Remote Keypad Assembly into the Host Enclosure (XRKPM only) 1. Position the remote keypad assembly into the enclosure prepared in Step 1 (page 4). 2. Fasten the keypad module with the four (4) M5 x 12 screws provided, limiting torque to 26 in-lb maximum. 3. Install a cable clamp below the keypad assembly as shown in the drawing, fastening it to the host enclosure.
vacon Keypad Remote Control Options Step 6. Preparing the Keypad Interface Module (KIM) (XRKWM only) (Note: You will need to provide a 15-conductor cable for this step.) 1. There are two housings supplied with the kit; only one will fit your AC drive properly. Select the keypad module housing that physically matches the one you removed in Step 2 on page 6. 2. Insert the keypad interface board into the rear of the plastic housing that you selected. 3. Fasten it with the three (3) M2.
Keypad Remote Control Options vacon 11 Step 7. Re-assembling the AC Drive (XRKWM only) 1. Plug the Keypad Interface Module (KIM) fabricated in the previous step into the inverter, as it was originally (see Step 2, #4). 2. Fasten the KIM with the two (2) M4 x 10 screws removed in Step 2, limiting torque to 12 in-lb. maximum. 3. Make sure that all cabling is routed so that it is not pinched in the assembly. The multi-conductor must be routed through an unused conduit entry.
vacon Keypad Remote Control Options Step 8. Installing the Remote Keypad Assembly into the Host Enclosure (XRKWM only) 1. Position the remote keypad assembly into the enclosure prepared in Step 1 (page 4). 2. Fasten the keypad module with the four (4) M5 x 12 screws provided, limiting torque to 26 in-lb maximum. 3. Secure the multi-conductor cable using the loop clamp on the lower portion of the keypad interface board. You may need to loosen the cable clamp to install the cable in it. 4.
Keypad Remote Control Options vacon 13 Step 9. AC Drive Preparation (XRKMK only) 1. Note the warnings and cautions on the unit and in the user’s manual. 2. Loosen the cover screws from the AC drive and open the cover. 3. Remove the four (4) screws that secure the keypad assembly and retain these for future use. These are M5 x 12 screws. 4. Unplug the ribbon cable and remove the keypad assembly. It will be re-used in Step 12. 5. Now go on to Step 10, beginning on page 14.
vacon Keypad Remote Control Options Step 10. Installing the Keypad Interface Module (KIM) into the AC Drive (XRKMK only) 1. Position the keypad interface module (KIM) into the door opening. 2. Fasten the keypad module with the four (4) M5 x 12 screws provided, limiting torque to 26 in-lb maximum. 3. Reconnect the ribbon cable to the connector socket and ensure it is still retained by the cable clamp on the door. 4.
Keypad Remote Control Options vacon 15 Step 11. Assembling the Remote Keypad Interface (XRKMK only) 1. Insert the connector stacker into the receptacle on the remote keypad assembly (removed in Step 9) as shown in Figure 11 below. 2. Insert the keypad interface board onto the rear of the keypad assembly, being sure to engage the connector stacker simultaneously. 3. Fasten the keypad interface assembly with five (5) M3.5 x 10 screws along with the loop clamp provided.
vacon Keypad Remote Control Options Step 12. Installing the Remote Keypad Assembly into the Host Enclosure (XRKMK only) 1. Position the remote keypad assembly into the enclosure prepared in Step 1 (page 4). 2. Fasten the keypad module with the four (4) M5 x 12 screws provided, limiting torque to 26 in-lb maximum. 3. Secure the multi-conductor cable using the loop clamp on the lower portion of the keypad interface board. You may need to loosen the cable clamp to install the cable in it. 4.
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head office and production: Vaasa Vacon Plc Runsorintie 7 65380 Vaasa firstname.lastname@vacon.com telephone: +358 (0)201 2121 fax: +358 (0)201 212 205 production: Suzhou, China Vacon Suzhou Drives Co. Ltd. Building 11A 428# Xinglong Street, SIP Suchun Industrial Square Suzhou 215126 telephone: + 86 512 62836630 fax: + 86 512 62836618 Naturno, Italy Vacon S.R.I Via Zone Industriale, 11 39025 Naturno production: Chambersburg, USA 3181 Black Gap Road Chambersburg, PA 17202 TB Wood's (India) Pvt. Ltd.
