CAS-GPS User Manual Document No. DOCU0091, Rev.
DOCU0091 CAS GPS User Manual © 2020 Wabtec Corporation. All rights reserved. The information contained in this publication is the property of Wabtec Corporation. This publication shall not be reproduced, redistributed, retransmitted, translated, abridged, adapted, condensed, revised or otherwise modified, in any form, in whole or in part, without the express written consent of Wabtec.
DOCU0091 CAS GPS User Manual ***IMPORTANT NOTICE*** Followings are the registered business subsidiaries of Wabtec Corporation, referenced throughout this document: 1. Industrea Mining Technology Pty Ltd T/A Digital Mining Technology 3 Co-Wyn Close, Fountaindale, New South Wales, 2258, Australia Telephone: +61 2 8863 4730 Email: GETProductionIMT@wabtec.com Web: www.wabteccorp.com 2. “Digital Mining” 2901 East Lake Road, Erie, PA, 16531, (814) 875-2234.
DOCU0091 CAS GPS User Manual TABLE OF CONTENTS Section Page 1. 1.1. 1.2. 1.3. 1.4. 1.5. 1.6. 1.7. 1.8. 1.9. 1.10. 1.11. 1.12. GENERAL INFORMATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . SAFETY INFORMATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . DISCLAIMER . . . . . . . . . . . . . . . . . . . . . . . . . . .
DOCU0091 CAS GPS User Manual 5.4. 5.5. Australian Radio Communications Equipment - Radiation Exposure Statement ................................................................................................. 40 Anatel Resolution 680/2017 Statement (ANATEL - 09438-20-12930) ...................... 40 6. Summary Data ........................................................................................................
DOCU0091 CAS GPS User Manual LIST OF FIGURES Figure 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 CAS-GPS Broadcast System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . CAS-GPS Graphic Alerts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Data Logging . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Object Types . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
DOCU0091 CAS GPS User Manual LIST OF TABLES Table 1 2 3 4 5 6 Page CAS-GPS Systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Abbreviation Details. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Definitions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 CAS-GPS Product Approval Details.......................................................................
DOCU0091 CAS GPS User Manual 1. GENERAL INFORMATION 1.1. INTRODUCTION This manual provides the information on CAS-GPS system and its variants, specifications, operation, maintenance, troubleshooting methods, decommission and disposal. 1.2. SAFETY INFORMATION The safety section includes safety precautions which must be observed when working on items that appear throughout the manual.
DOCU0091 CAS GPS User Manual The CAS-GPS system consists of various components including an invehicle unit and personnel tag all of which are equipped with multiple radio transmitters. AS2187-2:2006 table I1, recommends a safe operating distance from any designated blasting area as greater than 20 meters. AS2187-2:2006 table I1 is an Australian Standard and operators and users should have regard to all relevant and applicable standards which may apply within the country of use.
DOCU0091 CAS GPS User Manual 1.5. SCOPE This user manual covers the following variants of the CAS-GPS system (defined by the IVU features): Table 1.
DOCU0091 CAS GPS User Manual 1.8. TRANSPORT OF EQUIPMENT All possible precautions should be taken to protect the equipment against damage or losses during shipment, however before accepting delivery, check all items against the packing list or Bill of Lading. If there are shortages or evidence of physical damage, notify Wabtec Mining immediately. Note: Notify Wabtec Mining within 7 days (maximum) in case of shortages or discrepancies, according to the packing list.
DOCU0091 CAS GPS User Manual 2. OPERATION 2.1. PRINCIPLE OF OPERATION The CAS GPS system is designed to offer a situational awareness driver aid utilizing GPS proximity detection of vehicles/objects and data logging. Each vehicle broadcasts its current position and relevant parameters which are used to detect warnings of possible intersections with other vehicles that receive the broadcast. The position of other vehicles, together with any warnings is shown graphically on the display unit.
DOCU0091 CAS GPS User Manual The CAS-GPS system notifies the driver with progressive audible and graphic alerts as shown in the Figure 2 below. The system continually broadcasts its location and receives broadcasts of other vehicles in radio communications for up to 500 meters using the in-built proprietary radio link.
DOCU0091 CAS GPS User Manual 2.3. DATA LOGGING The IVU continuously logs all parameters and objects in view to a local database every second (black box technology). The IVU retains 30 days of the 1 second logs. The database captures every 1 second the engine parameters, the vehicle dynamics and other vehicles in view. The local IVU database allows the site manager to retrieve all the events in a desired date range to gain access to more detail of a specific event. Refer to Figure 3.
DOCU0091 CAS GPS User Manual 2.5. OBJECT TYPES These icons are used on the display to represent the various vehicle types. Refer to Figure 4. TRUCK SCRAPER DOZER GRADER SMALL HEAVY VEHICLE DRAGLINE DRILL PERSONNAL TAG MEDIUM VEHICLE LARGE LOADER SHOVEL LIGHT VEHICLE STATIONARY OBJECT TEST STATION E−67711 Figure 4.
DOCU0091 CAS GPS User Manual 2.6. KEY COMPONENTS 2.6.1. Display Unit For display unit and its parts, refer to Figure 5. SCREEN 7 IN.
DOCU0091 CAS GPS User Manual 2.6.1.1. Screen Elements For screen element details, refer to Figure 6 and Figure 7.
DOCU0091 CAS GPS User Manual STATUS BAR CURRENT STATUS OF SYSTEM COMPONENTS (SEE TABLE ABOVE) APPROACHING VEHICLE VEHICLE ID SPEED INDICATOR DISTANCE YOUR VEHICLE VEHICLE ID SPEED INDICATOR SPECIAL FUNCTIONS BUTTONS LIST VIEW VEHICLE DATA GPS DATA CAMERA VIEW CONFIGURATION Figure 7.
DOCU0091 CAS GPS User Manual 2.6.1.2. List View Pressing the button toggles the object list view on or off. Refer to Figure 8. Figure 8.
DOCU0091 CAS GPS User Manual 2.6.1.3. GPS Status view Pressing the button will present the operator with the GPS status screen. The GPS Status screen holds all of the crucial data that is currently available from the GPS in real time. Pressing the GPS button again will turn off this screen and if the heading is not valid, the list view will be presented otherwise the screen will have the GPS status screen removed. Refer to Figure 9. Figure 9.
DOCU0091 CAS GPS User Manual 2.6.1.4. User Settings View Pressing the button turns the user settings screen on. The user settings screen allows the operator to adjust the brightness of the screen from minimum to maximum settings using the slide bar. On automatic change of day and night mode, the brightness is changed to the default day and night values and the operator selected brightness will be overridden.
DOCU0091 CAS GPS User Manual 2.6.1.5. Camera View Pressing the button turns on the camera view. Pressing the button closes the camera view. Refer to Figure 11. Note: The camera view will automatically close when the vehicle travels faster than the pre-configured camera off speed (default 10km/h). Figure 11.
DOCU0091 CAS GPS User Manual 2.6.1.6. Camera Selection Once the camera view has been enabled cameras may be selected by pressing anywhere in the relevant quadrant. Refer to Figure 12. E−67720 Figure 12.
DOCU0091 CAS GPS User Manual 2.6.1.7. RF Detections The CAS GPS system can optionally be fitted with additional RF proximity detection unit(s). This may be the case if the site wants additional redundancy in the system or commonly when sites update their existing CASCAM/RF systems. The following example shows a truck traveling forward at 6km/h with the Front camera selected.
DOCU0091 CAS GPS User Manual 2.6.1.8. Display Usage On Vehicle Start-up Immediately after starting the vehicle and before putting it into motion; perform a quick check of the Display status bar. Check that none of the icons are Red, if so your CAS GPS system is not functioning correctly and its operation cannot be assured. Note: Before engaging gear (and in addition to your normal safety procedures), use the Display to gain further awareness of other nearby CAS GPS equipped vehicles.
DOCU0091 CAS GPS User Manual 2.6.2. In Vehicle Unit (IVU) For In Vehicle Unit (IVU) parts and connections details, refer to Figure 14. SERVICE PANEL SIM CARD USD CARD AUXILARY USB EXTERNAL CABLES LAN DISPLAY RF ANTENNA GPS ANTENNA V2V ANTENNA WIFI ANTENNA WAN ANTENNA OTHERS 24-WAY DEUTSCH (VEHICLE ELECTRICAL CONNECTIONS) STATUS LEDS MOUNTING SCREWS E−67722 Figure 14.
DOCU0091 CAS GPS User Manual 2.6.3. System Interconnections For the main system components and its connection, refer to Figure 15. DISPLAY UNIT GPS ANTENNA V2V ANTENNA 3G OR WI-FI ANTENNA IN-VEHICLE-UNIT (IVU) TO VEHICLE CONNECTIONS Figure 15.
DOCU0091 CAS GPS User Manual 2.6.3.1. CAS-CAM/RF interconnections (1CAM/1RF) For CAS-CAM/RF interconnections (1CAM/1RF), refer to Figure 16.
DOCU0091 CAS GPS User Manual 2.6.3.2. CAS-CAM/RF interconnections (4CAM/4RF) For CAS-CAM/RF interconnections (4CAM/4RF), refer to Figure 17.
DOCU0091 CAS GPS User Manual 2.7. SERVICE, MAINTENANCE AND DISPOSAL 2.7.1. Equipment Service 2.7.1.1. Display Unit • Clean screen surface with a clean dry soft cloth - Do not use solvents or cleaners on the screen surface. • Check for physical damage to screen surface. • Check the cable connector is securely connected at the rear of the screen - finger tighten only if loose. • Check the mounting bracket is secure - finger tighten only if loose. 2.7.1.2.
DOCU0091 CAS GPS User Manual 2.8. TROUBLESHOOTING 2.8.1. No power / blank screen For an apparent loss of power or blank screen, refer to flow diagram shown in Figure 18. E−67726 Figure 18.
DOCU0091 CAS GPS User Manual 2.8.2. GPS Problems The GPS signal status is indicated by the colour of the icon at the top of the display. • Green - Position and Heading fix - no faults. • Yellow - Position fix but no heading - no faults. • Red - No GPS signal or GPS error - fault or no signal detected. For GPS related problem, refer to the flow diagram shown in Figure 19. E−67727 Figure 19.
DOCU0091 CAS GPS User Manual 2.8.3. V2V Problems The Vehicle to Vehicle communication status is indicated by the colour of the display. • Green - Communicating with other vehicles - no faults. • Yellow - No other vehicles in range - no faults. • Red - Radio error - fault or error detected. icon at the top of the For V2V related problem, refer to the flow diagram shown in Figure 20. E−67728 Figure 20.
DOCU0091 CAS GPS User Manual 2.8.4. WiFi/GSM Problems The Wi-Fi or GSM/3G/LTE communication status is indicated by the colour of the the display. • Green - Connected to the network - no fault. • Red - No signal or fault/error detected. or icons at the top of For WiFi/GSM related problem, refer to the flow diagram shown in Figure 21. E−67729 Figure 21.
DOCU0091 CAS GPS User Manual 2.9. DECOMMISSION • Removal of the system should only be performed if authorized by the owner of the vehicle. • Removal should be performed by a qualified Auto Electrician. • All system components and wiring should be removed. • All vehicle wiring should be restored back to original condition. • Dispose or store removed system in accordance with this manual. 2.10. DISPOSAL The electronic equipment discussed in this manual must not be treated as general waste.
DOCU0091 CAS GPS User Manual 2.11. SPECIFICATIONS For CAS-GPS product approvals details, refer to Table 4. Table 4. CAS-GPS Product Approval Details INTERNATIONAL APPROVALS Australia ACMA RCM PROD0841-2, PROD0842-2 + WiFi PROD0843-2 + GSM PROD0847-2 + WiFi & GSM USA FCC PROD0842-2: FCC ID: YIY-PROD08422 PROD0847-2: FCC ID: YIY-PROD08472 Brazil ANATEL PROD0842-2: 09438-20-12930 Chile SUBTEL PROD0842-2: ORD No.: 13750/DO No. 42396/F26 PROD0847-2: ORD No.:17280/DO No.
DOCU0091 CAS GPS User Manual Table 4. CAS-GPS Product Approval Details INTERNATIONAL APPROVALS DISPLAY UNIT Type Capacitive Touchscreen Dimensions 133 wide x 223 high x 25 mm deep (basic) 57 mm deep (with ball) Weight 810g IP Rating IP52 Operating Temp. -30°C to +60°C (-22°F to +140°F) Mounting 1 in. (25.4 mm) Ball (RAM Mount) Power From IVU Screen size 7 in. (177.
DOCU0091 CAS GPS User Manual Table 5. In Vehicle Unit Details IN VEHICLE UNIT (IVU) Digital Output 2 x SPST (wet contact) Vin @ 250mA Max Digital Inputs 2 x dry 2.5kV isolated 2 x Wet Common Ground (60Vdc Tolerant @30mA) CAN interface J1939 support USB interface 2 x USB2.0 LAN interface 1 x 10BASE-T / 100BASE-TX Other interface 2 x RS232 / 485 configurable Video input 1 x differential RF connectors TNC V2V Radio PROD084x-x Digital radio: Region Code is denoted in the Model No.
DOCU0091 CAS GPS User Manual For Reference standards, refer to Table 6. Table 6.
DOCU0091 CAS GPS User Manual 3. AUTHORIZED REPRESENTATIVES 3.1. Brazil Wabtec Brasil Fabricação e Manutenção de Equipamentos Ltda Avenida General David Sarnoff, n 4600 Cidade Industrial Contagem, MG 32210-110 Brazil P: +55 31 2103 5348 F: +55 31 2103 5100 www.wabteccorp.com 3.2. Sub Sahara Africa The address of Sub Sahara Africa representatives: Probe Integrated Mining Technologies (PTY) Ltd 245 Albert Amon Road Meadowdale Germiston 1614 P: +27 11 453 0924 F: +27 11 453 2141 www.probebattery.co.
DOCU0091 CAS GPS User Manual 3.4. Canada Wabtec Transportation Canada Inc 27047 Oakwood Road, Oakbank, Manitoba, R0E 1J2 Canada P: +1 905 251 0074 www.wabteccorp.com 3.5. North America Digital Mining 2901 East Lake Road, Erie, Pennsylvania, 16531, US P: +1 480 264-2063 F: +1 480 264-6402 www.wabteccorp.com 3.6. Australia Industrea Mining Technology Pty Ltd T/A Digital Mining Technology 3 Co-Wyn Close, Fountaindale, New South Wales, 2258, Australia T: +61 2 8863 4730 Email: GETProductionIMT@wabtec.
DOCU0091 CAS GPS User Manual 3.7. Mexico The address of Mexico representatives: COMERCIALIZADORA MINERA DEL NORTE, S.A. DE C.V. Ave. H. Colegio Militar No. 2000-B Col. Las Fuentes Piedras Negras, Coahuila México. C.P. 26010. P: +52 (878) 783-8215 / +1 (830) 352-5519 F: +52 (878) 783-8218 www.cominsa.com.mx 3.8. India Wabtec India Industrial Private Ltd. ITC Green Centre 6th Floor, Southwest Tower No. 18, Banaswadi Main Road, Maruthisevanagar, Bangalore – 560005, India P: +91 080 68387816 www.
DOCU0091 CAS GPS User Manual 4. WARRANTY TERMS Equipment and Parts: 15 months from delivery or 12 months from when the system is placed in service (whichever occurs first). Modifications to this product without written consent from the manufacturer or its designated authorized representatives will void all warranty obligations.
DOCU0091 CAS GPS User Manual 5. REGULATORY INFORMATION Compliance information of the CAS-GPS is available via the service menu. To access this information: 1. Select at the bottom of the screen. 2. Select ‘CERT’ Tab across the top of the screen. . Modifications to this product without written consent from the manufacturer or its designated authorized representatives could void the user’s authority to operate the equipment. Supplier’s Declaration of Conformity 47 CFR § 2.
DOCU0091 CAS GPS User Manual 5.1. FCC Interference Statement for Class B devices. This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference in a residential installation.
DOCU0091 CAS GPS User Manual 5.3.2. Detachable Antennas This radio transmitter has been approved by Industry Canada to operate with the antenna types listed in the installation manual with the maximum permissible gain and required antenna impedance for each antenna type indicated. Antenna types not included in this list, having a gain greater than the maximum gain indicated for that type, are strictly prohibited for use with this device. 5.3.3.
DOCU0091 CAS GPS User Manual 5.4. Australian Radio Communications Equipment - Radiation Exposure Statement The equipment complies with the the Radiocommunications Equipment (General) Rules 2021 for General Public Exposure, Non-Aware User, for a Compliance Level 2 Radiocommunications Equipment, when the minimum safety distance of 20 cm is adhered to, and shall bear the RCM. 5.5.
DOCU0091 CAS GPS User Manual 6. SUMMARY DATA Not applicable.
