User’s Information Manual CHALLENGER SOLO CC50s, CC85s, CC105s, CC125s, CC125Hs, CC150s WARNING If the information in this manual is not followed exactly, a fire or explosion may result causing property damage, personal injury, or death. WARNING To maintain the safety & longevity of your appliance, read and follow the maintenance schedule information throughout this manual. FOR YOUR SAFETY • Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance.
Table of Contents Section I: Product & Safety Information ...............................................................................................................................1 1.1 Definitions ..................................................................................................................................................................1 1.2 Safety Information .......................................................................................................................
1. Product & Safety Information Section I: Product & Safety Information 1.1 Definitions The following terms are used throughout this manual to bring attention to the presence of potential hazards or important information concerning the product. DANGER Indicates the presence of a hazardous situation which, if ignored, will result in substantial property damage, serious injury, or death.
1. Product & Safety Information WARNING A byproduct of any gas fired appliance (stove, fireplace, clothes dryer, water heater, furnace, boiler, etc.) is carbon monoxide. In the absence of any state or local codes requiring the installation of carbon monoxide detector and alarms, ACV-Triangle Tube recommends the following: • Installation of a carbon monoxide detector and alarm that is wired on same electrical circuit as the boiler.
1. Product & Safety Information WARNING Failure to adhere to the guidelines on this page can result in substantial property damage, serious injury or death 1.5 Service and Maintenance • To avoid electric shock, disconnect electrical supply before performing service or maintenance.
2. Combustion Air - Prevention of Contamination Section II: Combustion Air - Prevention of Contamination 2.1 Combustion Air Contamination WARNING If the CHALLENGER combustion air inlet is located in any area likely to cause or contain contamination, or if products which could contaminate the air cannot be removed, the combustion air must be repiped and terminated to another location.
3. Maintenance Schedule Section III: Maintenance Schedule 3.1 Service Technician At least on an annual basis the following maintenance should be performed by a qualified service technician. 3.1.1 General 1. Attend to any reported problems. 2. Inspect the interior of the appliance jacket area; clean and vacuum if necessary. 3. Clean the condensate drain assembly and fill with fresh water. 4. Check for leaks: water, gas, flue and condensate. 5.
4. Maintenance Procedures Section IV: Maintenance Procedures WARNING The CHALLENGER must be inspected and serviced annually, preferably at the start of the heating season, by a qualified service technician. In addition, the maintenance and care of the appliance as outlined in Section III and further explained in Section IV must be performed to assure maximum efficiency and reliability of the appliance.
4. Maintenance Procedures 2. While the appliance is operating, check the discharge end of the condensate drain tubing. Ensure no flue gas is leaking from the condensate drain tubing by holding your fingers near the opening. 3. If you notice flue gas leaking from the opening, this indicates a dry condensate drain trap assembly. Fill the condensate trap assembly. Contact a qualified service technician to inspect the appliance and condensate line and refill the condensate trap if problem persists regularly. 4.
5. Operating Instructions Section V: Operating Instructions FOR YOUR SAFETY READ BEFORE LIGHTING If you do not follow these instructions exactly, a fire or explosion may result causing substatial WARNING property damage, personal injury or loss of life. A. This appliance does not have a pilot. It is equipped with an ignition device which automatically lights the burner. DO NOT try to light the burner by hand. B. BEFORE OPERATING, smell all around the appliance area for gas.
6. Appliance Control Display Section VI: Appliance Control Display Buttons Indicators 1. On/Off (Lit when on) 2. CH operation or setting maximum CH temperature 3. DHW operation with optional Triangle Tube SMART/COMFORT I.F.W.H. 4. Main display with temperature or water pressure or fault code 5. Temperature ºF & pressure psi 6. Temperature ºC & pressure bar 7. Not applicable 8. Not applicable 9. Operating display 10. Flashes to indicate fault 6.1 operating display will show Appliance ON/OFF 1.
6. Appliance Control Display Main Display Operating Display Factory Settings Parameters LED (Flashing) (Flashing) Description Adjustments 186ºF [86ºC] CH Maximum Boiler Temperature Adjustment range 86ºF to 194ºF [30ºC to 90ºC] 140ºF [60ºC] 0 Not applicable Adjustment range 104ºF to 149ºF [40ºC to 65ºC] 1 Installation type 0=Combi (Heat and DHW) 1=Heating + SMART/COMFORT I.F.W.H.
6. Appliance Control Display 6.3 Setting the Appliance Parameters 1. Press the “ ” button at the display panel for approximately 2 to 3 seconds until main display begins to flash. 2. Press the “ ” button repeatedly to scroll through the list of parameters. The operating display will show the parameter number and the main display will show the parameter setting. 3. To modify a parameter, press the “ ” or “ ” buttons. 4. Press the “ changed. ” button to advance to the next parameter to be 5.
6. Appliance Control Display 6.4 Error Mode If a boiler fault occurs, the CHALLENGER enters a hard lockout condition which requires a manual reset by pressing the reset button. A hard lock is indicated by a flashing [E] on the operating display as well as a flashing LED above the reset button. The error code is shown on the main display. The error must be corrected before the control will reset.
6. Appliance Control Display 6.5 Error Codes Red LED above press button. 6.6 Warning Codes button will flash. Correct condition first, then Main Display 10, 11, 12, 13, 14 Operating Display (Flashing) E Error Description CH supply sensor fault CH return sensor fault In situations where the boiler takes a preventative action without going into a hard lockout, a warning code flashes in the main display. The warning code will alternate with the normally displayed value.
7. Replacement Parts Section VII: Replacement Parts WARNING Replacement parts must be purchased through a local ACV - Triangle Tube distributor. When ordering parts, please provide the model number and description and/or part number of the replacement part. Use only genuine ACV - Triangle Tube replacement parts to ensure warranty coverage and to avoid damage to appliance and improper operation of appliance. Contact ACV - Triangle Tube at 856-228-8881 or www.triangletube.
7. Replacement Parts 7.2 Front Door 3 Fig.
7. Replacement Parts 7.3 Vent Components 1 2 2 3 3 2 3 4 3 Fig.
7. Replacement Parts 7.4 Heat Exchanger Components 2 1 8 3 4 6 4 5 7 Fig.
7. Replacement Parts 7.5 Blower & Gas Valve Components 7 5 2 6 1 4 3 Fig.
7. Replacement Parts 7.6 Burner Components 1 Fig.
7. Replacement Parts 7.7 Control Components 6 4 1 5 2 3 Fig.
8.
Additional Quality Water Heating Equipment Available From Maxi-Flo Pool and Spa Heat Exchangers • Constructed of high quality corrosion resistant stainless steel (AISI 316) or titanium • Specially designed built-in flow restrictor to assure maximum heat exchange • Compact and light weight • Available in 8 sizes that can accommodate any size pool or spa SMART/COMFORT Indirect Fired Water Heaters • • • • • Exclusive Tank-in-Tank design Stainless steel construction Self cleaning/Self descaling heat exchange
