Ranger V4.
Ranger v4.4 Installation Guide Sep 2017 Copyright © 2017 Trapeze Software ULC, its subsidiaries and affiliates (collectively “TSU”). All rights reserved. Trapeze Software ULC (“TSU”) Proprietary and Confidential: Information contained in this document is proprietary to TSU and its subsidiaries and may be used or disclosed only with written permission from TSU. This guide, or any part thereof, may not be reproduced without the prior written permission of TSU.
Ranger v4.4 Installation Guide Sep 2017 Contents 1 Safety and Aftermarket Equipment...................................................................................................................... 5 1.1 Installing Cables ............................................................................................................................................5 1.2 Mounting Equipment ...................................................................................................................
Ranger v4.4 Installation Guide Sep 2017 10.3 Labeling.......................................................................................................................................................23 10.4 Wire Types ..................................................................................................................................................23 10.5 Electrical Measurements ........................................................................................................
Ranger v4.
Ranger v4.4 Installation Guide Sep 2017 • The equipment does not interfere with the safe operation of the vehicle. • The equipment is attached to the vehicle as securely as possible to minimize the risk of the equipment breaking free in a collision. The installed equipment does not interfere with the deployment of air bags. The installed equipment does not obscure displays or interfere with the ability of the driver to operate other vehicle systems and components.
Ranger v4.4 Installation Guide 2 Sep 2017 Introduction Trapeze Ranger V4.4 is a Windows CE fixed-mount computer used for various systems such as two-way wireless communication, electronic dispatching, and in-vehicle navigation. This Ranger Installation guide includes directions for successfully installing and interfacing a Ranger into a vehicle. Some wiring and installation procedures may be different for each customer and should be discussed prior to installation.
Ranger v4.4 Installation Guide 3 Sep 2017 Before You Begin 1. Carefully read the Installation Guide before installing this product. If anything is unclear, please contact your Customer Care representative for support. 2. Ensure that the NEGATIVE battery connection is disconnected before beginning work. Some components may lose short-term memory, that is, engine or transmission adaptive parameters, and radio presets after a protracted time without battery power. 3.
Ranger v4.4 Installation Guide 4 Sep 2017 Ranger Overview The following graphic shows the various components of the Ranger 4.4: Ambient Light Sensor Suspend Key 6.5” TFT VGA Display Function Keys Microphone Optional External GPS Input Mounting Ball USB Ethernet J1939 Stylus Speakers SD and SIM Debug USB Main Power and I/O Optional Camera Input and Handset TRADE SECRET. Trapeze Proprietary and Confidential.Copyright © 2017 Trapeze Software ULC, its subsidiaries and affiliates.
Ranger v4.4 Installation Guide Sep 2017 The following graphic illustrates how a typical Ranger V4.4 installation is connected: TRADE SECRET. Trapeze Proprietary and Confidential.Copyright © 2017 Trapeze Software ULC, its subsidiaries and affiliates. All rights reserved.
Ranger v4.4 Installation Guide 5 Sep 2017 Parts List Please verify that you have everything that you need to complete the Ranger installation. Not all parts are provided. 5.1 Supplied 5.2 Not Supplied • • • • • Zip Ties Glued Heat Shrink Tools Grommets Loom Fasteners TRADE SECRET. Trapeze Proprietary and Confidential.Copyright © 2017 Trapeze Software ULC, its subsidiaries and affiliates. All rights reserved.
Ranger v4.4 Installation Guide 6 Sep 2017 Mounting Locations 6.1 Placement • • • • • • • • • • Ensure that the driver’s view of the road is not obstructed. Ensure that the equipment is not in the path of any active airbags. Ensure that the driver still has access to all controls on the dashboard. Ensure that the driver has a clear view of the terminal from the seated driving position. Ensure that the terminal is within easy reach of the driver from the seated driving position.
Ranger v4.4 Installation Guide TRADE SECRET. Trapeze Proprietary and Confidential.Copyright © 2017 Trapeze Software ULC, its subsidiaries and affiliates. All rights reserved.
Ranger v4.4 Installation Guide 7 Sep 2017 Installing the Ranger Cables and Cable Cover The Ranger unit is shipped with a cable cover installed to provide tamper resistance, which can be removed with a 2mm and 2.5mm hex bit. If the cable cover needs to be reinstalled at some point, do so according to the steps described in the following procedure. 7.
Ranger v4.4 Installation Guide 2. Sep 2017 If there are external cables connected to the Ranger unit, attach these cables to the unit. 3. Secure the Cable Cover to the Ranger unit with the screws provided. This requires two M3 and two M4 hex button head screws. Apply torque to the mounting ball and RF cable cover screws to 80 - 90 oz-inches (55 - 65 N-cm). 7.3 SD/SIM Cover The Ranger will be shipped with the SD/SIM Cover installed.
Ranger v4.4 Installation Guide Sep 2017 To install the SD Cover, position the cover as shown and torque the M3 HEX Button Head screw to 80 - 90 ozinches (55 - 65 N-cm). ` TRADE SECRET. Trapeze Proprietary and Confidential.Copyright © 2017 Trapeze Software ULC, its subsidiaries and affiliates. All rights reserved.
Ranger v4.4 Installation Guide 8 Sep 2017 Ranger Configurations and Optional Parts Ranger has several optional configurations that are implemented during the assembly of the unit at the factory. The full list of these options are explained in the following sections. The Ranger part number label on the back of the unit can be interpreted to give configuration details for that particular unit. 8.
Ranger v4.4 Installation Guide Sep 2017 8.2 Part Numbers The part numbers for the Main Cables that are typically included with Ranger V4.4 are: • P/N: 4–CAS–RNG4MUL310–00 (Octopus cable) • P/N: 4–CAS–CGRDMMLX18–31 (24pin Molex) This cable is typically specified when ordering a Ranger V4.4 to replace an existing Ranger V1 or V2 unit. • P/N: 4–CAS–PIGTMMLX20–00 A power pigtail cable is used with the octopus cable, and provides power, ground, ignition, and odometer inputs to the Ranger unit. 8.
Ranger v4.4 Installation Guide Sep 2017 cable can be used. It will allow cables that have already been run inside the vehicle to connect to the new Ranger unit. • • • USB Adaptor Cable P/N: TBD Ethernet Adaptor Cable P/N: TBD J1939 Adaptor Cable P/N: 75T1446 8.4 Additional Cable Parts USB, Ethernet, and J1939 connectors are always present on the back of the Ranger unit. However, connecting to these ports is optional and may or may not be required in a particular installation.
Ranger v4.4 Installation Guide • Sep 2017 J1939 Cable - P/N: 4–CAS–DB15RNG427–51 TRADE SECRET. Trapeze Proprietary and Confidential.Copyright © 2017 Trapeze Software ULC, its subsidiaries and affiliates. All rights reserved.
Ranger v4.4 Installation Guide 9 Sep 2017 Connection Points 9.1 Splicing T-Taps are not a suitable form of splicing into existing cabling. All splices must be soldered. Adhesive-lined heat shrink must be applied for protection. 9.2 Power Power connections should be made directly to the battery and fused as close to the battery as possible. Avoid using a cigarette lighter or “Power Point” receptacles as power sources.
Ranger v4.4 Installation Guide Sep 2017 the vehicle. The ignition sense line should be fused near the ignition signal source. If the Ranger installation requires using an ignition point on the vehicle (i.e., standard ignition detection method), there are usually two options available to connect to an ignition sense line: auxiliary electrical panel or a fuse panel. If neither of these options are possible, then contact your Customer Care representative to discuss alternative ignition options.
Ranger v4.4 Installation Guide Sep 2017 10 Cabling 10.1 Routing 1. Use caution when routing wires between the passenger and engine compartments to avoid chafing or pinching the wires. Use grommets over any exposed sharp edges and strain reliefs to keep wires in place. Seal all holes to prevent moisture intrusion. 2. Route and secure all wiring under the hood away from mechanical hazards such as exhaust manifolds and moving parts. 3.
Ranger v4.4 Installation Guide Sep 2017 10.6 Connection Types 10.6.1 Acceptable Connection Types • • Ring Terminals: Butt splices with self-contained solder and shrink tubing: • Soldered connections with shrink tubing 10.6.2 Unacceptable Connection Types • T-Taps: • Spade terminals: • Marrettes: • • Blade connectors: Standard butt splices: TRADE SECRET. Trapeze Proprietary and Confidential.Copyright © 2017 Trapeze Software ULC, its subsidiaries and affiliates. All rights reserved.
Ranger v4.4 Installation Guide Sep 2017 11 Antennas 11.1 Internal Antennas Ranger V4.4 contains cellular, Wi-Fi, Bluetooth, and GPS antennas. Cellular, Wi-Fi, and Bluetooth antennas are capable of radiating RF energy. Ranger units should be installed and operated with a minimum distance of 20 cm (8”) between the radiator and the operator or any passengers. The orientation and mounting location of Ranger V4.4 can have an effect on unit performance.
Ranger v4.4 Installation Guide Sep 2017 12 Ranger Specifications Summary 12.1 General Description Trapeze Ranger V4.4 is a rugged, water-resistant1,2 WinCE computer designed for the harsh in-vehicle environment typically encountered in commercial fleets. Standard and optional features along with application software can be custom-designed to make it adaptable for a wide variety of fleet dispatch, navigation and vehicle telematics applications. 12.
Ranger v4.4 Installation Guide Sep 2017 12.5 Specifications Supply Voltage • Typical 12 V or 24V Min 6V Max 32 V Current Consumption • Input Voltage (V) Current Draw (mA) Standby Idle4 Typical5 9 68 360 965 13.8 50 250 645 24 39 160 405 30 19 110 260 Maximum6 3.0 A Operating Temperature Min -30o C Max 65o C Storage Temperature Min -30o C Max 70o C • • Operation at temperatures outside these ranges for extended periods of time is not recommended. Size 8.25" x 2.0" x5.
Ranger v4.4 Installation Guide Sep 2017 13 Compliance and Testing UL60950-1:2003 R7.06, CAN/CSA-C22.2 No. 60950-1-03 SAFETY OF INFORMATION TECHNOLOGY EQUIPMENT Certificate No. CU 72152397 ISO 7637-1 Load Dump Transient Designed for ISO 7637-1 Load Dump Transient MIL STD 810F: General Vibration Tested to MIL-STD-810F Vibration Test Method 514.5 Procedure I: General Vibration, Category 20 Ground Vehicles. Highway Vehicle Endurance Testing Each axis was exposed to 1 hour of vibration according to Figure 514.
Ranger v4.4 Installation Guide Sep 2017 14 Appendix A: Regulatory Statements 14.1 FCC Class B Part 15 This device complies with Part 15 of FCC Rules. Operation is subject to the following two conditions: 1. This device may not cause harmful interference. 2. This device must accept any interference received including interference that may cause undesired operation. This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to Part 15 of the FCC Rules.
Ranger v4.4 Installation Guide Sep 2017 15 Appendix B: RF Exposure This equipment complies with FCC radiation exposure limits set forth for an uncontrolled environment. This equipment should be installed and operated with a minimum distance of 20 cm between the radiator and the nearest human body. TRADE SECRET. Trapeze Proprietary and Confidential.Copyright © 2017 Trapeze Software ULC, its subsidiaries and affiliates. All rights reserved.
Ranger v4.4 Installation Guide Sep 2017 16 Appendix C: Required Regulatory and Wireless Carrier Approvals Ranger 4.4, Model R44-N11xx-xx, for use on PTCRB Member Carrier Networks FCC ID: RZ3RAN44N1 IC ID: 2234A-RAN44N1 Approvals: FCC, IC, PTCRB, Individual Carriers Ranger 4.4, Model R44-N10xx-xx, for use on PTCRB Member Carrier Networks Contains FCC ID: RI7LE910NAV2 Contains IC ID: 2234A-LE910NAV2 Approvals: PTCRB, Individual Carriers Ranger 4.
