ASD INTERFACE SERIES ICC INDUSTRIAL CONTROL COMMUNICATIONS, INC. ICC ASD-G9ETH INDUSTRIAL CONTROL COMMUNICATIONS, INC. MULTIPROTOCOL ETHERNET INTERFACE FOR TOSHIBA G9 / VFAS1 ADJUSTABLE SPEED DRIVES Madison Office 1600 Aspen Commons, Suite 210 Middleton, WI USA 53562-4720 Tel: [608] 831-1255 Fax: [608] 831-2045 http://www.iccdesigns.com Printed in U.S.A June 2011 ICC #10639-2.
ICC ASD-G9ETH Multiprotocol Ethernet Interface User's Manual Part Number 10639-2.300-000 Printed in U.S.A. ©2007-2011 Industrial Control Communications, Inc. All rights reserved NOTICE TO USERS Industrial Control Communications, Inc. reserves the right to make changes and improvements to its products without providing notice. Industrial Control Communications, Inc.
ICC Usage Precautions Operating Environment • Please use the interface only when the ambient temperature of the environment into which the unit is installed is within the following specified temperature limits: Operation: -10 ∼ +50°C (+14 ∼ +122°F) Storage: -40 ∼ +85°C (-40 ∼ +185°F) • Avoid installation locations that may be subjected to large shocks or vibrations. Avoid installation locations that may be subjected to rapid changes in temperature or humidity.
ICC TABLE OF CONTENTS 1. Introduction ................................................................................... 6 2. Features ......................................................................................... 7 3. Precautions and Specifications .................................................. 9 3.1 3.2 3.3 3.4 3.5 3.6 3.7 Installation Precautions ......................................................................... 9 Maintenance Precautions .....................................
ICC 10.4.5 Parameter List Filter ................................................................... 28 10.4.6 Radix Selection........................................................................... 29 10.5 PROFINET Tab ................................................................................... 30 10.5.1 Information Window .................................................................... 30 10.5.2 Device Identification and Configuration ...................................... 31 10.5.
ICC 11.2 11.3 11.4 Using FTP with Windows Explorer ...................................................... 59 Using FTP with a Windows Command Prompt.................................... 60 Using FTP with Core FTP LE .............................................................. 62 12. Loading New Application Firmware ..................................... 64 13. Protocol-Specific Information ............................................... 66 13.1 Modbus/TCP ..............................................
ICC 1. Introduction Congratulations on your purchase of the ICC Multiprotocol Ethernet Interface for the Toshiba G9, H9, Q9 and VFAS1 families of Adjustable Speed Drives (ASDs). This interface allows information to be transferred seamlessly between the drive and several different Ethernet-based fieldbus networks with minimal configuration requirements. The interface installs directly into the drive enclosure and presents a standard 10/100BaseT Ethernet port for connection to the Ethernet network.
ICC 2. Features Ethernet Port IEEE 802.3 10/100BaseT Ethernet compliant. Shielded RJ45 connector accepts standard CAT5-type 8-conductor unshielded twisted-pair (UTP) patch cables. Supports multiple simultaneous protocols.
ICC Network Timeout Action A configurable network timeout action can be programmed that allows registers to have their own unique "fail-safe" conditions in the event of a network interruption. Refer to section 10.7.5. Field-Upgradeable As new firmware becomes available, the interface can be upgraded in the field by the end-user. Refer to section 12 for more information.
ICC 3. Precautions and Specifications Rotating shafts and electrical equipment can be hazardous. Installation, operation, and maintenance of the ASD and interface board shall be performed by Qualified Personnel only. Qualified Personnel shall be: • Familiar with the construction and function of the ASD and interface board, the equipment being driven, and the hazards involved.
ICC • Follow all warnings and precautions and do not exceed equipment ratings. • The ASD maintains a residual charge for a while after turning supply power off. After turning supply power off, wait at least ten minutes before servicing the ASD or interface board. Ensure that the Charge LED is off prior to beginning installation. • For further ASD-specific precaution, safety and installation information, please refer to the applicable Adjustable Speed Drive Operation Manual supplied with your ASD. 3.
ICC 3.3 Inspection Upon receipt, perform the following checks: • Inspect the unit for shipping damage. • Check for loose, broken, damaged or missing parts. Report any discrepancies to your ICC or Toshiba sales representative. 3.4 Storage • Store the device in a well ventilated location (in its shipping carton, if possible). • Avoid storage locations with extreme temperatures, high humidity, dust, or metal particles. 3.5 Warranty This communication interface is covered under warranty by ICC, Inc.
ICC 3.7 Environmental Specifications Item Specification Operating Environment Indoors, less than 1000m above sea level, do not expose to direct sunlight or corrosive / explosive gasses Operating Temperature -10 ∼ +50°C (+14 ∼ +122°F) Storage Temperature -40 ∼ +85°C (-40 ∼ +185°F) Relative Humidity 20% ∼ 90% (without condensation) Vibration 2 5.9m/s {0.
ICC 4. Interface Board Overview Mounting Tabs Drive Connector MAC ID Ground Plate Configuration Switches LEDs Shielded RJ45 Ethernet Jack Note: The configuration switches are used for factory test only, and should remain in the OFF (up) position at all times.
ICC 5. Installation This interface card has been designed for quick and simple installation. The card is connected to the drive's control board via a 30-pin rectangular connector, and is mechanically supported via an integral housing that seamlessly mates with the drive’s enclosure. The only tool required for installation is a flat-blade screwdriver. Before opening the drive, please observe all safety precautions as outlined on the drive's front cover and in the operation manual. 5.
ICC Figure 2: Removing the Drive's Front Cover 4. Install the interface card into the drive by inserting the tabs on the lower legs of the interface housing into the corresponding slots on the drive’s enclosure. Rotate the interface housing up and press it onto the drive enclosure’s mounting tabs, depressing firmly until the housing snaps into place (Figure 3).
ICC depressing firmly until the front cover snaps into place (Figure 4). Double-check that the plastic bosses located on the left and right side of the interface housing are properly inserted into the corresponding recesses on the back of the front cover, and that the front cover is overall secure and flush with the interface housing. Figure 4: Reinstalling the Drive's Front Cover 6. Insert the network cable into the Ethernet jack.
ICC 6. LED Indicators 6.1 Front Panel The interface board has 5 bicolor (red/green) LEDs that are visible through the ASD’s front cover (labeled 2.1 through 2.5). Interface Status EIP Module Status / Reserved EIP Network Status / PROFINET Cnxn Status 2.1 2.2 2.3 Ethernet Activity 2.4 Heartbeat 2.5 Interface Status: Normally solid green during operation. If a fatal error occurs, this LED will flash a red error code. The number of sequential blinks (followed by 3s of OFF time) indicates the error code.
ICC EIP Network Status / PROFINET IO Connection Status: When the multi-protocol firmware image (with EtherNet/IP support) is loaded, this LED conforms to the prescribed “network status LED” behavior as dictated in the EtherNet/IP specification, Volume 2, Chapter 9. When the PROFINET IO firmware image is loaded, this LED is on solid green when the controller has established a link with the interface board and is communicating with it.
ICC 7. Configuring the IP Address Before you can access the interface from your web browser or begin using it as a part of your automation network, you must know its IP address. The interface comes from the factory configured to obtain an IP address dynamically (DHCP/BOOTP). You can determine the interface’s current IP address using the discovery software included on the CD provided with the interface, or available from the ICC homepage at http://www.iccdesigns.com. 7.
ICC 6. Enter the desired IP Address, Subnet Mask and Default Gateway in the appropriate boxes, then click Apply. 7. Enter the case-sensitive system password (default is “icc”) in the Authentication dialog box, then click Submit. 8. A popup dialog box will prompt you to reboot. Click Reboot. Rebooting may require 30s or more to complete. When the device status indicates “Ready”, click Close. 9. The discovery utility will automatically rescan the network.
ICC 8. Using the ICC Finder Utility The “ICC Finder” utility is a simple Windows PC program (just a single .exe file, no installations, DLL’s etc.), which when executed discovers all ICC communication interfaces on the current Ethernet subnet, regardless of whether or not their network parameters are currently compatible with the subnet upon which they reside. Refer to Figure 5 on page 19.
ICC 9. Parameter Numbering Inspection of the Toshiba ASD user’s manual reveals that the ASD’s parameters are organized as hexadecimal numbers ranging from F000 to FFFF. These parameters are made accessible to the interface board as “registers”, and are numerically remapped to present a more natural interface to the communications user. There are 1500 total registers available via the interface board, and their mappings are as shown in Table 1.
ICC To avoid confusion, when this user’s manual uses the term “parameter”, it will be referring to the ASD’s hexadecimal number as documented in the ASD user’s manual. Similarly, when this user’s manual uses the term “register”, it will be referring to the decimal number as it is exposed to the network interface. Note that although 1500 total registers are available in the register space, not all of those registers have corresponding parameters that exist in the drive.
ICC 10. Embedded Web Server 10.1 Overview The interface contains an embedded web server (also known as an HTTP server), which allows users to access the drive’s internal data in a graphical manner with web browsers such as Microsoft Internet Explorer or Mozilla Firefox. In this way, the drive can be monitored, configured and controlled from across the room or from across the globe. In order to view the interface’s web page, the free Adobe Flash Player browser plugin is required.
ICC To access an interface’s embedded web server, either use the finder utility (refer to section 8) and select the “Open Web Interface” button when the target unit is highlighted, or just directly enter the target unit’s IP address into the address (URL) field of your web browser. Refer to Figure 7 for a representative screenshot of the web server interface. In order to access the web server and view the parameter values, destination TCP ports 80 and 2000 must be accessible from the client computer.
ICC 10.4 Monitor Tab 10.4.1 Information Window Figure 10 shows the Information Window, which is located in the upperright hand corner of the monitor tab. This window displays various informational messages regarding the status of the interface card or web browser session.
ICC be used to actually control the drive via the option board: all other drive command parameters can only be monitored via the option board. Monitor Parameters: Drive monitor parameters are available. 10.4.3 Parameter Subgroup Selection List Subgroups can be used to further filter the parameters of a group that are to be displayed in the Parameter List. Refer to Figure 12. If the group currently selected in the Parameter Group Selection List (refer to section 10.4.
ICC value of the parameter, and also allows changing the parameter’s value by clicking on the number in the value column and entering the new value. Some items to keep in mind when interacting with the Parameter List are: • When entering new parameter values, be sure that the number being entered is appropriate for the currently-selected radix (refer to section 10.4.6): for example, an entered value of “1000” in hexadecimal is equal to 4096 in decimal.
ICC 10.4.6 Radix Selection Figure 15 shows the radix selection buttons. These selection buttons allow changing the Parameter List “value” column data display and entry radix between decimal and hexadecimal formats. Figure 15: Radix Selection When “DEC” is selected, the “value” column heading will be “Value (Decimal)”, current parameter values will be displayed in decimal, and values to be written to parameters must be entered in decimal format. For example, to change the drive’s frequency command to 40.
ICC 10.5 PROFINET Tab This section is only applicable when the PROFINET firmware is loaded onto the interface card. The PROFINET tab provides for the configuration of the device on a PROFINET network. Refer to Figure 16. Figure 16: PROFINET Tab 10.5.1 Information Window Figure 17 shows the Information Window, which is located in the upper-right hand corner of the PROFINET tab. This window displays various informational messages regarding the status of the PROFINET configuration (loading or submitting).
ICC 10.5.2 Device Identification and Configuration There are several identification and configuration items available for setting various characteristics of the PROFINET device. These items are shown in Figure 18 and are explained in further detail below. Figure 18: PROFINET Device Identification A PROFINET device’s name and Configuration (station name) must be unique across the entire PROFINET network because it is used by controllers to uniquely identify PROFINET devices.
ICC 16-bit data elements, each box therefore represents two bytes of input or output data. The command register array locations are numbered 0-7, and traverse from left to right. The status register array locations are numbered 0-31, and traverse from left to right across each row, and then increment to the left-most position on the next row.
ICC 10.6 BACnet Tab The BACnet tab provides for the configuration of the device on a BACnet/IP network. Refer to Figure 21. Figure 21: BACnet Tab 10.6.1 Information Window Figure 22 shows the Information Window, which is located in the upper-right hand corner of the BACnet tab. This window displays various informational messages regarding the status of the BACnet configuration (loading or submitting).
ICC 10.6.2 Device Identifiers A BACnet device’s name and ID (the Object_Name and Object_Identifier properties, respectively, of the Device Object) must be unique across the entire BACnet network because they are used to uniquely identify BACnet Figure 23: BACnet Device Identifiers devices. The text entry boxes shown in Figure 23 are used to configure these unique device identifiers on every drive. 10.6.
ICC 10.7 Config Tab The Config tab provides access to various configuration items. Refer to Figure 25. Figure 25: Config Tab 10.7.1 Information Window Figure 26 shows the Information Window, which is located in the upper-right hand corner of the Config tab. This window displays various informational messages regarding the status of the configuration parameters (loading or submitting).
ICC 10.7.2 Drive Configuration Parameter Write Selection Figure 27 shows the check box selection that determines whether drive configuration parameters (registers 1..1000) will be written only to the drive’s RAM, or to both the drive’s RAM and EEPROM when they are changed via the interface card. Figure 27: RAM Only or RAM/EEPROM Write Selection If written to RAM only, then parameter value changes will be lost when the drive is power cycled or otherwise reset.
ICC 10.7.4 IP Address Configuration Figure 29 shows the configuration items used to modify the IP address-related parameters. Modification of these settings is consistent with the technique used with the Finder utility (refer to section 7.1). Figure 29 also shows the text entry boxes that are used to view and/or modify the unique MAC address of the interface card. The MAC address should not be changed without first consulting ICC Technical Support. 10.7.
ICC configured to use the network frequency command as its master frequency command, it will ramp to 50.00Hz. If timeout/failsafe processing is not desired, just set the “register” fields for all indexes to 0 (disabled). This is the default condition. “DEC” and “HEX” selection buttons are also available, and allow changing the “value” column data display and entry radix between decimal and hexadecimal formats, respectively.
ICC 10.8 EtherNet/IP Tab The EtherNet/IP tab provides access to configuration items related to communication on an EtherNet/IP network. Refer to Figure 32. Figure 32: EtherNet/IP Tab 10.8.1 Information Window Figure 33 shows the Information Window, which is located in the upper-right hand corner of the EtherNet/IP tab. This window displays various informational messages regarding the status of the EtherNet/IP configuration parameters (loading or submitting).
ICC 10.8.2 Device Identification A text entry box is available which allows customization of the device’s name for identification on the EtherNet/IP network. This string is accessible as the “product name” attribute of the identity object. Refer to Figure 34. Figure 34: EtherNet/IP Device Identification 10.8.3 Run/Idle Flag Behavior EtherNet/IP clients (such as PLCs) have the option of adding a 32-bit “run/idle” header to all class 1 (I/O) data packets sent to devices.
ICC configurable, and is utilized when the client opens a connection to the interface using assembly instances 100 and 150. The user-configurable data arrays consist of two separate elements (refer to Figure 36.) The consumed register configuration defines the structure of the command data sent from the EtherNet/IP controller (for example, a ControlLogix PLC) to the drive, and the produced register configuration defines the structure of the status data sent from the drive back to the controller.
ICC Note that because these configuration elements are read from the filesystem only when the interface card boots up, the act of submitting configuration changes will also reset the interface card. Please allow 30 seconds for the interface card to reboot, at which time it will then be operating with the recently-submitted configuration. Refer to Figure 37.
ICC 10.9 Alarm Tab The Alarm tab provides a configurable mechanism by which the interface card can autonomously monitor any available drive register and send emails to up to four recipients when a certain condition is detected. The alarm conditions have both value and time constraints, and can be configured to retrigger at a fixed interval as long as the alarm condition continues to be satisfied. Twenty individuallyconfigurable alarms are available. Refer to Figure 38.
ICC 10.9.1 Information Window Figure 39 shows the Information Window, which is located in the upper-right hand corner of the Alarm tab. This window displays various informational messages regarding the status of the Alarm configuration parameters (loading or submitting) and test emails. Figure 39: Alarm Tab Information Window 10.9.
ICC SMTP Authentication: Some email servers require that clients wishing to send emails first authenticate themselves. If the email server in use requires authentication, then enter the user name and password as indicated in Figure 41. If the email server in use does not require authentication, then these entries can be disregarded. Figure 41: SMTP AUTH Configuration When a test email transmission is initiated, completes successfully, or fails due to an error, the information window (refer to section 10.
ICC Alarm Selection: This drop-down box allows the selection of one of the twenty available alarms. When an alarm is selected, that alarm’s current configuration parameters will be populated in the alarm configuration box. “Enable” Check Box: If checked, this alarm is active and will be evaluated every second. If unchecked, this alarm is inactive and will therefore not be evaluated. Register: Enter the drive register number that this alarm will continuously monitor.
ICC If at any time during the subsequent transmissions the alarm condition is evaluated as “false”, then the alarm will be reset and email transmissions for this alarm will stop (until the next time the alarm is triggered, of course). Subject: Enter a string of up to 128 characters in length which will appear in the “subject” line of the alarm email. The body of the alarm email is empty. 10.9.
ICC 10.10 Modbus Tab The Modbus tab provides access to configuration items related to communication on a Modbus TCP network. Refer to Figure 46. Figure 46: Modbus Tab 10.10.1 Information Window Figure 47 shows the Information Window, which is located in the upper-right hand corner of the Modbus tab. This window displays various informational messages regarding the status of the Modbus configuration parameters (loading or submitting).
ICC 10.10.2 Supervisory Timer Selection Figure 48 shows the checkbox which enables the interface card’s Modbus “supervisory timer” function. This timer provides the ability for the interface card to monitor timeout occurrences between successive Figure 48: Supervisory Modbus TCP socket connections, as opposed to the Timer Selection standard timeout functionality (refer to section 10.7.5), which monitors timeout occurrences only within the scope of each client socket connection.
ICC Figure 49: Modbus TCP Register Remap Configuration As an example, the configuration shown in Figure 49 reveals that a total of six inverter registers have been remapped: register 1007 (command 1 word) has been remapped to register 2001, register 1024 (command 2 word) has been remapped to register 2002, register 1034 (torque command) has been remapped to register 2003, register 1302 (inverter status 1) has been remapped to register 2004, register 1319 (torque) has been remapped to register 2005, and reg
ICC 10.11 Dashboard Tab The Dashboard Tab provides access to a variety of gauges, meters and graphs that can be configured to provide an at-a-glance graphical overview of critical application variables in real-time. A total of 10 gauge windows are available (four at a time), and each gauge window can be configured to display any scanned register’s value via one of six different gauge types. User-defined engineering units, scaling and range limits are also configurable. Refer to Figure 51.
ICC 10.11.1 Information Window Figure 52 shows the Information Window, which is located in the upper-right hand corner of the Dashboard Tab. This window displays various informational messages regarding the status of the Dashboard configuration parameters (loading or submitting). Figure 52: Dashboard Tab Information Window 10.11.2 Gauge Window Navigation Figure 53 shows the two buttons that provide for navigation of the gauge windows.
ICC designated register’s current raw value in order to calculate the gauge’s indicated value. Negative values can also be used if desired. Min Value: The gauge’s minimum indicated value. Negative values can be used if desired (e.g. if a negative Multiplier attribute is used to generate a negative indicated value). Not all gauges allow adjustment of the min value. Max Value: The gauge’s maximum indicated value. Similar to the Min Value attribute, negative values can be used if desired.
ICC BarGraph: Refer to Figure 55. This type of meter implements a linear bar graph display format. Hovering the mouse pointer over the red portion of the graph pops up a tooltip which displays the current indicated value and units. Figure 55: BarGraph Meter: Refer to Figure 56. This type of meter implements a common panel meter-type display format. The units string is shown on the face of the meter. All raw register values are interpreted as positive numbers (i.e. 0..0xFFFF equates to 0..6553510.
ICC Thermometer: Refer to Figure 58. This type of meter implements the universally-identifiable thermometer display format. Hovering the mouse pointer over the red “mercury” portion of the graph pops up a tooltip which displays the current indicated value and units. Figure 58: Thermometer Line Graph: Refer to Figure 59. This type of graph implements a continuously-scrolling historical data logging line graph. Up to 80 seconds worth of historical data is available.
ICC 10.11.4 Submitting Changes Whenever any of the gauge window configuration items in the Dashboard Tab have been changed, the “submit” button located on the right-hand portion of the web page must be selected in order to write these settings to the interface card’s filesystem. Refer to Figure 61. Note that submitting the Dashboard Tab configuration does not require rebooting of the interface card: the changes take effect immediately, and the interface card continues its operation without interruption.
ICC 11. Interacting With the Filesystem The interface card’s on-board filesystem is used to store files for use by the application firmware. Currently, the application firmware’s main use of the filesystem is to store XML-encoded configuration files that dictate the characteristics of the various protocols. Each protocol that requires configuration will have its own XML file stored on the filesystem. For easy identification, the filename will begin with the corresponding protocol which it configures.
ICC 11.1 Initiating FTP via the Finder Utility After discovering all interface cards on the current subnet as described in section 8, select the target interface card and then click on the “Open FTP Interface” button. This will open the computer’s default FTP application, which could be Windows Explorer, a web browser, or a 3rd-party FTP program (whatever the computer/operating system is configured for by default).
ICC 11.2 Using FTP with Windows Explorer To use FTP with Microsoft Windows Explorer, first open either “Windows Explorer” or “My Computer”. Refer to Figure 64. Please note that the indicated procedure, prompts and capabilities outlined here can vary depending on such factors as the installed operating system, firewalls and service packs.
ICC Figure 67: File Access with Windows Explorer 11.3 Using FTP with a Windows Command Prompt To use FTP with a Windows command (DOS) prompt, first open a command prompt by either selecting Start…All Programs…Accessories…Command Prompt, or by selecting Start…Run and typing “cmd” in the “Run” dialog. Once the command prompt opens, type “ftp” and the IP address of the target interface card.
ICC Figure 69: Listing Files with "ls" Command Figure 70: Copying a File from the Unit With "get" Command Figure 71: Copying a File to the Unit With "put" Command 61
ICC 11.4 Using FTP with Core FTP LE Core FTP LE (Lite) is a 3rd-party FTP application that can be downloaded for free from http://www.coreftp.com. Core FTP is just one example of the various commercial and freeware FTP client applications available on the internet. After installing Core FTP LE, run the program. If the “Site Manager” window (Figure 72) does not automatically open, open it by choosing “File…connect”.
ICC Like most 3rd-party FTP client applications, Core FTP LE has a wide array of configuration and file management capabilities, which are beyond the scope of this manual. Refer to the program’s Help file for more detailed instructions.
ICC 12. Loading New Application Firmware The interface card’s embedded firmware resides in flash memory that can be updated in the field. Firmware updates may be released for a variety of reasons, such as custom firmware implementations, firmware improvements and added functionality as a result of user requests. Additionally, it may be necessary to load different firmware onto the unit in order to support various protocols (such as PROFINET I/O).
ICC type “quit” to close the connection. If using Core FTP, click on the “disconnect” button, etc. • Because the interface’s web pages may have changed with the new firmware version, it is recommended to clear your web browser’s cache memory before accessing the web server after the firmware update. This will ensure that your web browser will load the updated web server pages directly from the interface, instead of just loading the local (old) copy stored in your computer’s cache memory.
ICC 13. Protocol-Specific Information This section will discuss topics that are specific to each of the supported protocols. 13.1 Modbus/TCP 13.1.1 Overview The interface card supports Schneider Electric’s Modbus TCP protocol, release 1.0. The interface is conformance class 0 and partial class 1 and class 2 compliant, and allows up to 8 simultaneous Modbus TCP client connections (sockets). Other notes of interest are: • Supported Modbus slave functions are indicated in Table 3.
ICC the interface assumes that the client or network has experienced some sort of unexpected problem, and will close that socket. • Because the socket timeout determination is performed on a per-socket basis, note that a certain degree of caution must be exercised when using the network timeout feature to avoid “nuisance” timeouts from occurring.
ICC For clarity, let’s use Equation 1 and Equation 2 in a calculation example. Say, for instance, that we are going to read coil #34. Using Equation 1, we can determine that coil #34 resides in register #3, as ⎣3.0625⎦ = ⎣3 r1⎦ = 3. Then, using Equation 2, we can determine that the bit within register #3 that coil #34 targets is (34-1)%16 = 1, as 33%16 = mod(2 r1) = 1. Therefore, reading coil #34 will return the value of register #3, bit #1.
ICC 13.2 EtherNet/IP 13.2.1 Overview The EtherNet/IP protocol is an application-level protocol implemented on top of the Ethernet TCP/IP and UDP/IP layers. It shares its object model with ControlNet and DeviceNet through the Common Industrial Protocol (CIP). This protocol allows the transfer of data and I/O over Ethernet. EtherNet/IP incorporates both the TCP and UDP layers of Ethernet in the transmission of data.
ICC • Assembly instances 100 and 150: if a register entry in the consumed data configuration array is 0, then any consumed data that corresponds to that location will be ignored. Conversely, if a register entry in the produced data configuration array is 0, then any produced data that corresponds to that location will be a default value of 0. Refer to section 10.8.4 for further information on the data configuration arrays.
ICC Output Instances 20 and 21 Detail Instance Byte Bit 7 Bit 6 Bit 5 0 20 1 2 3 0 21 1 2 3 NetRef Bit 4 Bit 3 Bit 2 Fault Reset Speed Reference (Low Byte) Speed Reference (High Byte) Fault NetCtrl Reset Bit 1 Bit 0 Run Fwd Run Rev Run Fwd Speed Reference (Low Byte) Speed Reference (High Byte) Mapping Detail Run Fwd: forward rotation command (0=forward rotation off, 1=forward rotation on). Maps to inverter register 1007, bits 9 and 10.
ICC Input Instances 70 and 71 Detail Instance Byte Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 0 70 1 2 3 0 71 1 2 3 Bit 2 Running 1 Bit 1 Bit 0 Fault Speed Actual (Low Byte) Speed Actual (High Byte) At Ref Ref From Net Ctrl From Net Rdy Running 2 (REV) Running 1 (FWD) Warn Fault Drive State Speed Actual (Low Byte) Speed Actual (High Byte) Mapping Detail Faulted: Inverter fault signal (0=not faulted, 1=faulted). Maps to inverter register 1302 (status 1 word), bit 0.
ICC Speed Actual: Inverter operating speed in RPM. Maps to inverter register 1301 (output frequency). Because the inverter always provides its output frequency in units of Hz, the interface card applies a Hz-to-RPM conversion equation. The general Hz-to-RPM conversion equation is [output frequency x 120 / number of motor poles]. However, for simplicity the interface card always assumes that a 4pole motor is in use, thereby reducing the applied conversion equation to [RPM = output frequency value x 30]. 13.
ICC Figure 75: Identifying the New Module 8) Download the configuration. 9) Switch to online mode. Right click on the 1756-ENBT/A module in the I/O Configuration and choose “Properties”. 10) Select the Port Configuration tab from the Module Properties dialog box. 11) Confirm that the IP Address, Subnet Mask and Gateway Address fields are configured correctly. The IP Address must match the IP Address entered when the new module was first created. Refer to Figure 76.
ICC 13.2.4 ControlLogix Example: I/O Messaging This section will demonstrate how to setup and use an EtherNet/IP I/O connection via vendor-specific assembly instances 100 & 150. EtherNet/IP I/O messaging allows the drive’s registers to be directly mapped into tags in the ControlLogix PLC. Once an I/O connection is established, it is automatically synchronized at an interval defined by the Requested Packet Interval (RPI). 1) Switch to offline mode.
ICC assuming that the produced configuration array is defined as shown in Figure 36, with two relevant registers (1402 and 1401). We therefore set the Input Size to 2. Output: The Output Assembly is the collection of command & configuration data that is sent as an output from the PLC and consumed by the interface card. Its structure is defined by the Consumed Register Configuration as described in section 10.8.4.
ICC Figure 79: Module Properties Connection Tab 6) After adding the I/O Module to the configuration, the full I/O Configuration tree should appear similar to Figure 80. 7) Switch to online mode and download the project to the PLC. Verify that the newlyadded drive is available and operating correctly by observing any indications shown on the drive’s icon. When the drive’s icon is selected, its status and any available error messages will be displayed in the area below the project tree.
ICC Figure 82: Controller Tags for I/O Access We can directly interact with these tags in order to control and monitor the drive. In Figure 82, we can see that the first 16-bit word of output data (ASD_G9ETH:O.Data[0]) has been set to a hexadecimal value of 0xC400. Referring back to Figure 36, we can see that the first element of the consumed register configuration references register 1007, which is the drive’s option board Command 1 register.
ICC Figure 83: Generic Default I/O AOI 3) Double click “Controller Tags” in the controller organizer view and select the “Edit Tags” tab at the bottom. 4) Create the tags in Figure 84. Figure 84: Create Generic Default AOI Tags 5) Double click “MainRoutine” under Tasks …MainTask …MainProgram in the controller organizer view. 6) Right click on the first ladder logic rung in the MainRoutine window and select “Add Ladder Element...” 7) The “Add Ladder Element” window appears.
ICC Figure 85: Add Generic Default AOI 9) Click OK. 10) Edit the AOI according to Figure 86.
ICC 11) The program is now complete. 12) Save, download and run the program. 13.2.6 ControlLogix Example: AC/DC Drive Profile Add-On Instruction The AC/DC drive profile Add-On Instruction (AOI) is a simple interface to command and monitor the inverter. It is based on I/O assembly instances 21 & 71. 1) Complete all the steps in section 13.2.4. Please note that the Assembly Input Instance must be changed to 71 and the Assembly Output Instance must be changed to 21. Refer to Figure 87.
ICC Figure 89: Create AC/DC Drive Profile AOI Tags 5) Double click “MainRoutine” under Tasks …MainTask …MainProgram in the controller organizer view. 6) Right click on the first ladder logic rung in the MainRoutine window and select “Add Ladder Element...” 7) The “Add Ladder Element” window appears. 8) Select the AC/DC drive profile AOI in the Add-On folder. Refer to Figure 90. Figure 90: Add AC/DC Drive Profile AOI 9) Click OK. 10) Edit the AOI according to Figure 91.
ICC Figure 91: Configure AC/DC Drive Profile AOI 11) The program is now complete. 12) Save, download and run the program. 13.2.7 Explicit Messaging Tag Reference When class 3 (explicit messaging) connections are used, register contents are read from and written to the interface card via EtherNet/IP by reference to “tag names”. Tags are read via the EtherNet/IP “data table read” service, and tags are written via the EtherNet/IP “data table write” service. Different tags exist for reading vs. writing.
ICC perfectly acceptable to write to a tag that starts with “rd” and read from a tag that starts with “wr”. [_reg_] is just the 5-character sequence “_reg_”. [register number] is a 1- to 4-character field (“1”, “2”…”1484”, “1485”) corresponding to the referenced register number. Examples Read “acceleration time 1” (register #10) ................................... rd_reg_10 Write “option frequency command” (register #1008) .................. wr_reg_1008 Read “inverter status 1” (register #1402) ...........
ICC 13.2.8 ControlLogix Example: Read a Register Block This example program will show how to continuously read a block of registers from the drive with a single MSG instruction. Only one read request is outstanding at any given time. 1) Create new Tags. a) Double click “Controller Tags” in the controller organizer view. b) The “Controller Tags” window appears. Refer to Figure 92. Figure 92: Create New Tags c) Select the “Edit Tags” tab at the bottom.
ICC 2) 3) 4) Add a MSG instruction to the main program. a) Double click “MainRoutine” under Tasks …MainTask …MainProgram in the controller organizer view. b) Right click on the first ladder logic rung in the MainRoutine window and select “Add Ladder Element...” c) The “Add Ladder Element” window appears. d) Select the “MSG” instruction in the Input/Output folder. Refer to Figure 94. e) Click OK. Add an XIO element to the main program.
ICC Figure 96: MSG Instruction Tag Assignment b) Click the message configuration button (“…”) in the MSG instruction. The “Message Configuration” window will open. Refer to Figure 97. Figure 97: MSG Instruction Configuration c) “Configuration” tab settings: i) Change the “Message Type” to “CIP Data Table Read”. ii) In the "Source Element” field, enter the read tag you wish to access (refer to section 13.2.5.) In this example, we will be reading a total of 25 registers beginning at rd_reg_basic[10].
ICC Figure 98: Selecting the Destination Element d) “Communication” tab settings (refer to Figure 99): i) Enter the Path to the interface card. A typical path is formatted as “Local_ENB,2,target_IP_address”, where: • • • Local_ENB is the name of the 1756-ENBx module in the local chassis (we named ours “EIP” in section 13.2.3), 2 is the Ethernet port of the 1756-ENBx module in the local chassis, and target_IP_address is the IP address of the target node.
ICC opened before and closed after every transmission. For efficiency, it is recommended to enable “Cache Connections”. e) Click “OK” to close the MSG Configuration dialog. At this stage, MainRoutine should look like Figure 100. Figure 100: MainRoutine 5) Assign a tag to the XIO element. a) Double-click on the XIO element located to the left of the MSG block. In the drop-down box, double-click on the “connection.EN” field. Refer to Figure 101.
ICC Figure 102: Complete Program 7) Save, download and run the program. a) To view the values of the registers being read from the interface card, double-click “Controller Tags” in the controller organizer view. Figure 103: Viewing the Register Values b) Select the “Monitor Tags” tab. c) Expand the data_array tag. Refer to Figure 103.
ICC data_array[10] (deceleration time #1) has a value of 100 (10.0s), data_array[11] (maximum frequency) has a value of 8000 (80.00Hz) etc. 13.2.9 ControlLogix Example: Read a Single Register The configuration and execution for reading a single register is in general identical to that required for reading a block of registers as detailed in section 13.2.8. The only difference is in the configuration of the MSG instruction.
ICC Figure 105: Reading Via Multiple MSG Instructions 13.2.11 ControlLogix Example: Reading and Writing Often times, applications may need to both read data from and write data to the drive. At a minimum, this will require two MSG instructions and two message controller tags. Figure 106 shows an example of two MSG instructions, one for reading and one for writing. The only item of note that differentiates this example from the multiple-read example in section 13.2.
ICC Figure 106: Reading and Writing via MSG Instructions Figure 107: MSG Configuration for Writing 93
ICC 13.3 Allen Bradley CSP Ethernet-enabled Allen-Bradley legacy PLCs (such as the PLC5E and SLC-5/05 series) use a protocol called CSP (Client Server Protocol) to communicate over the Ethernet network. The flavor of CSP used by these PLCs is also known as “PCCC” (Programmable Controller Communication Commands) and “AB Ethernet”. The interface card supports CSP for direct connectivity to these PLCs.
ICC configuration array (refer to section 10.8.4). Similarly, when N50 is targeted for writing, the written data is disseminated to the drive’s registers according to the definition contained in the EtherNet/IP consumed register configuration array.
ICC Figure 108: Creating a Control File c) Follow the same procedure to create a data file. This file will be used to store the incoming data read from the interface card. Enter a file number (e.g. 18), set the type to “Integer”, enter a descriptive name (e.g. “DATA”), and enter a number of elements (e.g. 200). Refer to Figure 109. Click OK to create the file.
ICC 3) Add a MSG instruction to the program. a) If not already visible, double-click “LAD2” under Project…Program Files in the controller organizer view to bring up the ladder logic program. b) Right click on the default rung number on the left-hand side of the LAD2 window and select “Insert Rung”. c) Right click on the rung number of the new editable rung and select “Append Instruction”. d) Select the “MSG” instruction from the “Input/Output” classification, then click OK. Refer to Figure 110.
ICC Figure 111: XIO Instruction Selection 5) Configure the MSG instruction. a) Set the “Read/Write” field to “Read”, “Target Device” field to “PLC5”, “Local/Remote” field to “Local”, and “Control Block” to “N20:0”. b) Upon hitting the key while in the “Control Block” entry box, the MSG Properties dialog box should appear (or it can be opened by clicking on the “Setup Screen” button at the bottom of the MSG instruction). Refer to Figure 112.
ICC c) In this example, we will be reading a total of 25 registers beginning at N10:11 (register 11, the drive’s “deceleration time 1” parameter). To configure this, under “This Controller” set the “Data Table Address” field to N18:11, set the “Size in Elements field” to 25, and set the “Channel” field to 1 (Ethernet). d) Under “Target Device”, set the “Data Table Address” field to N10:11 (starting target register=11) and set the “MultiHop” field to Yes to cause the “MultiHop” tab to appear.
ICC additional logic elements to allow triggering the MSG instruction at a specific rate or under specific conditions. 7) The program is now complete. Refer to Figure 115. Figure 115: Completed PLC Program 8) Save, download, and run the program. a) To view the registers being read from the interface card, double-click the data file N18 under “Data Files” in the controller organizer view.
ICC difference is in the configuration of the MSG instruction. Figure 117 shows an example MSG instruction’s General tab, which will read a single element (N24:2, which corresponds to the drive’s “inverter status 1” register) and place it in the first element (offset 0) of N18. Figure 117: Read the Drive’s Status Register 13.3.4 SLC-5/05 Example: Multiple MSG Instructions At times, reading from different groups of registers may be necessary.
ICC Figure 118: Reading Via Multiple MSG Instructions 13.3.5 SLC-5/05 Example: Reading and Writing Often times, applications may need to both read data from and write data to the drive. At a minimum, this will require two MSG instructions and two message control files. Figure 119 shows an example of two MSG instructions, one for reading and one for writing. Note that the “Read/Write” field of each of the MSG instructions is set according to their function.
ICC Figure 119: Reading and Writing via MSG Instructions Figure 120: MSG Configuration for Writing 103
ICC 13.4 BACnet 13.4.1 Overview • The interface card supports the BACnet/IP (Annex J) protocol over Ethernet via UDP port 47808. • The BACnet driver does not trigger timeout events (section 10.7.5). 13.4.2 Protocol Implementation Conformance Statement BACnet Protocol Date: June 1, 2011 Vendor Name: ICC, Inc. Product Name: Ethernet interface for Toshiba G9/AS1 ASD Product Model Number: ASD-G9ETH Applications Software Version: V2.300 Firmware Revision: V2.
ICC Segmented responses supported Window Size ________ Standard Object Types Supported: See “Object Types/Property Support Table”. Data Link Layer Options: BACnet IP, (Annex J) BACnet IP, (Annex J), Foreign Device ISO 8802-3, Ethernet (Clause 7) ANSI/ATA 878.1, 2.5 Mb. ARCNET (Clause 8) ANSI/ATA 878.
ICC Datatypes Supported: The following table summarizes the datatypes that are accepted (in the case of a write property service) and returned (in the case of a read property service) when targeting the present value property of each supported object type.
ICC Object Types/Property Support Table The following table summarizes the Object Types/Properties supported.
ICC 13.4.
ICC Binary Output Object Instance Summary Instance ID Object Name BO1 RUN_STOP_CMD BO2 FWD_REV_SEL BO3 EMERGENCY_OFF BO4 FAULT_RESET BO5 FEEDBACK_CTRL_SEL BO6 BO7 FREQ_PRIORITY COMMAND_PRIORITY BO8 DATA_OUT1_TERMINAL BO9 DATA_OUT2_TERMINAL BO10 DATA_OUT3_TERMINAL Active/ Inactive Text Description Run/stop command Forward/reverse command Emergency off command Fault reset command Feedback enable/ disable selection Frequency priority Command priority Output terminal “selected data out 1”
ICC 13.4.4 Supported Object Details Binary Input Objects BI1 ........ Indicates whether the drive is running or stopped. ASD parameter FE01, bit#10. BI2 ........ Indicates whether the drive is running in the forward or reverse direction. ASD parameter FE01, bit #9. BI3 ........ Indicates the status of the "F" programmable input terminal. ASD parameter FE06, bit#0. BI4 ........ Indicates the status of the "R" programmable input terminal. ASD parameter FE06, bit#1. BI5 ........
ICC BO5 ...... Enables or disables process (PID) feedback control. Note that this object does not activate (turn on) feedback control. It only enables or disables feedback control once it has already been activated. ASD parameter FA06, bit#5. BO6 ...... Communication interface frequency priority selection. Allows the frequency command from the interface card to be used by the drive without having to set the Frequency Mode parameter.
ICC AI8 ........ Indicates the present fault code. Under normal operation (no faults), this value will be 0. ASD parameter FC90. Analog Output Objects AO1 ...... Sets the drive's frequency command in 0.01Hz units (e.g. 4000 = 40.00Hz). Note that the drive will only use this value as its active frequency command if the Frequency Mode parameter is set to “Communication Option Input Enabled ", or if the "frequency override" bit (BO6) is ON. Although the adjustment range for this object is 0-40000 (0.
ICC 13.5 PROFINET IO 13.5.1 Overview The interface card supports two different types of PROFINET data transfer. One type is entirely user-configurable, and is utilized when a standard I/O module is chosen during network configuration. The other type is a module that is compliant with the PROFIdrive profile. Some other notes of interest are: • Supports real time (RT) communication. • A total of 85 modules are available for selection by the controller (84 standard I/O modules and one PROFIdrive module).
ICC 13.5.2 PROFIdrive Profile For optimal interoperability, the interface card supports the PROFIdrive profile. No special configuration of the interface card is required when using the PROFIdrive profile: all that is needed is that the controller must be configured to target the “Standard Telegram 1” module on the interface card.
ASD INTERFACE SERIES ICC INDUSTRIAL CONTROL COMMUNICATIONS, INC. ICC ASD-G9ETH INDUSTRIAL CONTROL COMMUNICATIONS, INC. MULTIPROTOCOL ETHERNET INTERFACE FOR TOSHIBA G9 / VFAS1 ADJUSTABLE SPEED DRIVES Madison Office 1600 Aspen Commons, Suite 210 Middleton, WI USA 53562-4720 Tel: [608] 831-1255 Fax: [608] 831-2045 http://www.iccdesigns.com Printed in U.S.A June 2011 ICC #10639-2.