UNINTERRUPTIBLE POWER SYSTEM (UPS) 1600XP SERIES INSTALLATION AND OPERATION MANUAL SINGLE PHASE - 3.6/6/8/10/14/18/22 KVA Part # 60616-008 July 2012 Manufactured in the USA © Copyright 2012 TOSHIBA International Corporation All rights reserved.
b 1600XP Series Installation and Operation Manual
Product Use and Warranty Restrictions The Toshiba products listed in this document are intended for usage in general electronics applications (computer, personal equipment, office equipment, measuring equipment, industrial robotics, domestic appliances, etc.). These Toshiba products are neither intended nor warranted for usage in equipment that requires extraordinarily high quality and/or reliability or where a malfunction or failure may cause loss of human life or bodily injury (Unintended Usage).
UNINTERRUPTIBLE POWER SYSTEM (UPS) Please complete the following information and retain for your records. Unless otherwise specified, the warranty period for the UPS or UPS part is 36 months from the shipment date (see Toshiba International Corporation bill of lading). Unless otherwise specified, the warranty period for a UPS battery is 24 months from the shipment date (see Toshiba International Corporation bill of lading).
Purpose This manual provides information on how to safely install your Toshiba International Corporation power electronics product. This manual includes a section of general safety instructions that describes the warning labels and symbols that are used throughout the manual. Read the manual completely before installing, operating, or performing maintenance on this equipment.
f 1600XP Series Installation and Operation Manual
Table of Contents 1. General Safety Instructions.......................................................................1 1.1 Symbols.............................................................................................1 1.2 Signal Words.....................................................................................2 1.3 Regulatory Compliance Statement....................................................2 2. Equipment Warning Labels................................................................
12. Display and Keys .......................................................................................22 12.1 Front Panel Layout..........................................................................22 12.2 Display Manual Controls..................................................................22 13. LCD Touchscreen Layout..........................................................................23 13.1 Startup Display...............................................................................
23.6 System Status Messages................................................................51 23.7 Parts Replacement..........................................................................53 24. External Layouts/Dimensions/Shipping Weights....................................54 24.1 Electrical Conduit Knock-out Data...................................................54 24.2 Unit and Shipping Weights..............................................................54 24.3 Dimensional Data .......................
iv 1600XP Series Installation and Operation Manual
1. General Safety Instructions DO NOT attempt to transport, install, operate, maintain or dispose of this equipment until you have read and understood all of the product safety information provided in this manual. 1.1 Symbols The symbols listed below are used throughout this manual. When symbols are used in this manual they will include important safety information that must be carefully followed. Safety Alert Symbol indicates that a potential personal injury hazard exists.
1.2 Signal Words The signal words listed below are used throughout this manual. When the words DANGER, WARNING, CAUTION and NOTICE are used in this manual they will include important safety information that must be carefully followed. DANGER The word DANGER in capital letters preceded by the safety alert symbol indicates that an imminently hazardous situation exists, and if not avoided will result in loss of life or serious injury to personnel.
2. Equipment Warning Labels The following pages show examples of warning labels that may be attached to either the interior or exterior of the UPS. Do not remove or cover any of the labels. If the labels are damaged or if additional labels are required, contact your equipment representative for additional labels.
Battery Cabinet Warning Label. * For reference only, DC voltage varies by kVA size of the UPS. P/N 63109 – There are no user-serviceable parts behind cover. Wait five minutes after disconnecting the UPS to allow the internal capacitors to discharge completely. Date of last recorded battery change. USE COPPER 90o CONDUCTORS ONLY. REFER TO INSTRUCTION MANUAL REGARDING TORQUE OF TERMINAL BLOCKS. FACTORY WIRED FOR 208V INPUT.
3. Important Safety Instructions This manual contains important instructions that should be followed during the installation and maintenance of the UPS and its batteries. Hardwired UPS units are not equipped with an over-current protection device nor an output disconnect for the AC output. A circuit breaker should be provided by the user between the UPS output and the load input. This device should be rated as follows: 240VAC RATING 3.
3.1 Qualified Personnel Only Qualified personnel are those who have the skills and knowledge relating to the construction, installation, operation, and maintenance of the electrical equipment and have received safety training on the hazards involved (Refer to the latest edition of NFPA 70E for additional safety requirements). Qualified personnel shall: 1. Have read the entire operation manual. 2.
4. Inspection/Storage/Disposal 4.1 Inspection Inspect for shipping damage upon receipt of the UPS. Use caution when removing the unit from the pallet. Refer to labels or documentation attached to packing material. 4.2 Unpacking Check the unit for loose, broken, bent or otherwise damaged parts. If damage has occurred during shipping, keep all original crating and packing materials for return to the shipping agent. The warranty does not apply to damage incurred during shipping.
5. Installation Precautions NOTICE 1. Observe the following environmental restrictions: • Install in a allow at8 least 11 4 inches cm) 14 on15 all16sides for air 3 well-ventilated 2 1 the unit 4 6 7 12 (1013 17 5 location; 27 y fuse is always isk of ele ctrica l . Ch eck fu se e an d discon nect al batte ries cha nging fuse. 48518 SHEET DANGER X3 G 208V COM 240V REMOTE N REMOTE • • • • ve ventilation and forGmaintenance. L1 L2 X1 X2 EPO1 50802 ET EPO2 USE COPPER 90 C ONDUC TORS ON LY.
5. Once the installation is complete, use a 3/4 inch wrench to screw down the UPS leveling feet located next to the four casters, until the unit is no longer resting on the casters. 6. The UPS generates and can radiate radio-frequency energy during operation. Although RFI noise filters are installed inside of the unit, there is no guarantee that the UPS will not influence some sensitive devices that are operating near by.
6. Conductor Routing and Grounding 1. Use separate metal conduits for routing the input power, output power, and control circuits. 2. Follow the wire size and tightening torque specifications listed on page 13. 3. Always ground the unit to reduce the potential for electrical shock and to help reduce electrical noise. 4. A separate ground cable should be run inside the conduit with the input power, output power, and control circuits. WARNING THE METAL OF CONDUIT IS NOT AN ACCEPTABLE GROUND. 7.
8. UPS Connections 8.1 Terminal Block The following illustration is a detail view of the terminal block and wiring connections used for 208/240 volt units (see pages 65-66 for terminal block location).
Input and Jumper wire/bus strip connection for: 208 Vin – Using provided jumper, connect terminals 11 – 12. 12 13 14 15 1 2 3 4 5 6 7 8 11 L1 L2 G X1 X2 N X3 G 208 COM 240 EPO1 EPO2 120 V 120 V 208 Vin 16 17 REMOTE1 REMOTE2 Jumper 208 V 240 V 240 Vin – Using provided jumper, connect terminals 13 – 12.
8.2 Wire Size and Tightening Torque Use the following table to select the recommended wire size and terminal lug tightening torque for I/O wire connections. Use 90 °C copper conductors for all Input, Output, and Ground wiring. Cable Size - AWG 3.6 kVA 6 kVA 8 kVA 10 kVA 14-18 kVA 22 kVA Tightening Torque lb.-in. (N•m) 1 and 2 10 (8) 8 (8) 8 (1/0) 6 (1/0) 4 (1/0) 1 (1/0) 14.2 (1.
8.3 Optional Battery Cabinet Connections Optional external battery cabinets can be used to extend the backup time of the UPS beyond that available with the internal batteries. The external battery cabinets connect to the UPS via Anderson-style connectors. MCCB (Battery Cabinet Main Circuit Breaker) UPS Model Battery Cabinet MCCB Capacity 3.6, 6 kVA 50 A 8, 10, 14, 18, 22 kVA 100 A See the applicable battery cabinet manual for additional details.
9. Product Description An uninterruptible power system (UPS) is a system that is installed between the commercial power and the load equipment. The UPS provides steady AC output power during commercial power short-term blackouts or brownouts. This power is provided for a sufficient amount of time so that the load can be shut down in an orderly fashion. This prevents loss of data and possible damage to both hardware and software. During normal operation, the UPS uses commercial AC power.
10. Operating Modes 10.1 Static-Bypass (Stop operation) If the UPS unit is severely overloaded or develops an internal fault, power flow is automatically switched from the unit’s main circuit to the bypass circuit. Power flow through the bypass is shown in the following illustration. This change-over occurs automatically in phase in less than one-quarter cycle of the input waveform. The switching period is not long enough to cause interruptions to occur in most loads.
10.3 Battery Backup (On batteries) The following illustration shows power flow during the battery backup mode. When commercial AC power failures occur, the UPS’s batteries instantly begin supplying DC voltage to the UPS’s main inverter circuit. This circuit changes (inverts) the DC power into AC power. The AC power is available at the output of the unit. This back-up process will continue until the UPS’s battery voltage drops below a specific minimum level.
10.5 Battery Backup Time and Discharge Process The UPS batteries provide approximately 5-7 minutes of back-up time depending on the 1600XP unit kVA rating. These times are valid when the unit is operating under full load and at the rated power factor. The exact length of these times will depend on the UPS model used, condition of the batteries, amount and type of load, temperature and other variables. See battery backup time in ‘UPS Specifications’ beginning on page 53.
10.7 Battery Recharging The illustration below shows a graphical representation of the UPS battery recharge process after a full discharge. CURRENT VOLTAGE CHARGING CURRENT ICHARGE VMAX BATTERY CHARGE VOLTAGE VMIN DISCHARGE SHUT-OFF POINT FULLY CHARGED 0 TIME 0 PERIOD 1 PERIOD 2 PERIOD 3 The recharge process usually consists of three periods. During the first period, the current is maintained at approximately 1 ampere.
11. Operating the UPS The 1600XP should be installed by a certified electrician. Once installed, the 1600XP is designed to be operated by any user. Anyone not familiar with this UPS should read the manual before attempting to operate it. 11.1 Initial Startup (First Power-Up) The first time the UPS is activated after being shipped from the factory, these parameters need to be set by the customer for site specific ratings. Input Rated Voltage, Output Rated Voltage, UPS Date, and UPS Time.
11.2 Starting the UPS Turn the main circuit breaker (MCCB) on the back of the UPS (see pages 60-61) to the ON position. The breaker should remain in the ON position. Verify that the On-Line LED on the front panel (see page 23) lights green. All LED’s on the front panel may light for a moment when the input breaker is turned on. This is normal. The UPS will now be supplying power in the On-Line mode. If the On-Line LED is not illuminated push and hold the RUN key for approximately 3 seconds.
12. Display and Keys 12.1 Front Panel Layout The front panel consists of several elements for monitoring and operation of the UPS.
13. LCD Touchscreen Layout The touchscreen serves as input and display. Touch the active portion of the display to execute a command. 13.1 Startup Display The default opening screen for the UPS is the Main screen. The operator can begin operating the UPS immediately by pressing the RUN key. Only the Main and Settings tab screens allow operator input. The Monitor and Records display screens are read-only.
The second row of keys are the function tabs. At the bottom of the display three event codes display the latest operational information: Faults, Warnings, and the current UPS System Mode. (See pages 47–51.) 13.2 Operating Keys The icons listed in the table below identify the touch-sensitive keys on the main touchscreen. The keys are different types of controls that can be activated by pressing that area of the touchscreen.
13.3 Status Indicators The four top and three bottom UPS status Indicators on the main screen and their meanings are listed in the table below. Indicator 96% Functional Description Shows the current load percentage. Battery Information: In On-line and Battery Back-up mode the display alternates between battery charge percentage and estimated remaining battery runtime in: 100% / 11’ Minutes for Runtimes > 10 min. 100% / 9’ 35” Minutes and Seconds for Runtimes < 10 min.
14. Touchscreen Menu Tree 14.1 Front Panel Layout The diagram below shows the menu tree for the touchscreen display. The four folder tabs and their associated sub-menu choices are shown on the left, and a description of the displays /choices are detailed on the right. Tab: Main ID / RUN-STOP Tab: Monitor Monitor Menu MAIN – Displays the starting screen. It has a RUN and STOP key that place the UPS in In-Line or Bypass mode respectively.
14.2 Keypad Controls The keypad uses a alphanumeric format similar to that used on telephone 12-key keypad. Rapidly press a key 1 to 5 times to select the desired character. For instance, quickly press the 7PQRS key four times to enter an “R.” Pause a moment, then key in the next value. 96% HOME Main 100% INV 12:35 PM Settings Records USR Monitor 619 Change Secu. Lvl Press the backspace key to delete the last character entered.
14.3 Screen: Security Passwords & Keypad The UPS has several levels of security password available: USER (USR) , ADMIN (ADM), and other security levels for use by service and factory representatives. The security level is indicated on the Security Key. The UPS stays in a security level until a new level is entered. For example, once the UPS is placed in the USR level, it remains at that level until the security level is changed. Login: 1. Press the Security Level key, USR . 2.
15. Screen Tab: Main 96% HOME The Main tab is also the opening tab on startup for the UPS. Press RUN to place the UPS in On-Line mode, and press STOP to place the UPS in Bypass mode. 100% INV 12:35 PM Settings Records USR Main Monitor 1600XP RUN/Stop the UPS Press and momentarily hold (approximately one to two seconds) the RUN or STOP key to place the UPS in On-Line or Bypass mode respectively.
16. Screen Tab: Monitor The top screen under the Monitor tab is a graphical power flow block diagram that acts as a mimic display showing power flow through the UPS sections (Input, Output, Bypass, and Battery) and the UPS status (On-Line, Backup, Bypass, Shutdown). Additional information screens are available that display the detailed status of the various parameters for the Input, Output, Bypass, Battery, DC Bus, System Status, and Remote Communications.
MONITOR TAB BYP 96% 100% HOME Main 96% IN HOME INV 100% 12:35 PM INV 12:35 PM Settings Records USR Monitor 96% 301 Bypass Config 7 303 Bypass Voltage 238 V OUT USR Main Monitor Settings Records 101 Input Config 7 304 Bypass Current 0.0 A 103 Input Voltage 238 V 305 Bypass Frequency 60.0 Hz 104 Input Current 22.9 A 307 Bypass Power (VA) 0 VA 105 Input Frequency 60.
16.1 Records 96% If the selected Record buffer has no records, the display will return the message “NO RECORD.” INIT 12:35 PM Settings Records 100% HOME USR Main Monitor NO RECORD Each record file can be accessed by pressing the labeled key, and the records paged through using the standard next record, previous record, first record, and last record control keys at the bottom of the touchscreen. (See page 24.) Samples of the five record screens and the data they record are shown below.
16.2 Audible Alarm Functions An audible alarm (buzzer) will sound when the UPS is in the battery backup mode, has a fault, has low battery voltage, or is in an overload condition. The buzzer will also beep each time an effective item is touched on the touchscreen. The following chart shows the buzzer pattern durations for each condition. Time units are shown in seconds. AUDIBLE ALARMS Condition Audible Pattern 0.5 s 0.5 s Any Fault (Interrmittant buzz until fault clears) 5.
17. Screen Tab: Settings The tables on pages A1 - A14 list the 1600XP Settings parameters that can be viewed in the MONITOR tab. Example: The Settings parameter Batt Test Freq (Battery Test Frequency) can be viewed by USR (User) level and above, only logged in ADM (Administrators) and above can edit the value.
96% INIT 100% HOME 12:35 PM Main 96% 100% HOME USR Monitor Settings Records EPO 12:35 PM Main 96% HOME USR Monitor Settings Records 100% FLT 12:35 PM Settings Records USR Main Monitor 001 Manufacturer TOSHIBA 102 No of Input Line 1 Line 202 No of Output Line 1 Line 002 Typeform UH3G2L060C6 111 Rated Vin* 240 V 215 Rated Volt* 240 V 003 Serial No.
17.1 Changing UPS Parameter Settings Press the parameter to be changed and the display will open with an appropriate data entry screen. Settings that cannot be changed will respond with “Item cannot be changed” shown at the bottom of this page. Some parameters will display one of a set of fixed values, such as example 1. Example 1: 96% The UPS can have either one or two input lines. The value displayed in the Active Value box is the parameter in use.
17.2 Settings Parameters The following table lists parameters parameters that can be viewed under the MONITOR tab of the touchscreen display. The security levels are, from lowest to highest level: Access Level Sec. Abbreviation User USR Administrator ADM The table headings are: • Cmd ID - Command ID number. A three digit number between 000 and 999. Not all numbers have an associated parameter. • • • Description on LCD - Display text, often abbreviated.
17.3 Recalibrate the Touchscreen The touchscreen on the UPS is shipped from the factory already calibrated. However, at some point the touchscreen calibration may need to be refreshed so that the active portion of the screen matches the underlying graphics. Recalibrate the Touchscreen as follows: HOME 1. Press the Settings tab. Main 2. Press the Disp/Reye key. INV 12:35 PM Settings Records USR Monitor 810 Cali Display 3.
18. Communication Interfaces 18.1 Remote Contacts The remote contacts interface is provided as a set of solid state switching devices. The switches are available through a DB9 male connector on the rear of the UPS. The following chart shows the pin assignment for each signal.
18.
18.4 RemotEye III Network Card The RemotEye III is an optional network card for the Toshiba UPS. This card slides into a slot located on the back side (page 60-61) of the UPS. The card provides a network, or LAN-based communication interface for the UPS. When installed, the UPS can be managed remotely using the common SNMP and HTTP web-based network protocols. The following diagram shows the flow of the Network Management Station.
19. Optional MB (Maintenance Bypass) Units The following illustration shows the circuit power flow when the UPS is operating in the optional Maintenance Bypass mode. The input jumper on the UPS must be set for 240 VAC. NOTICE Ensure the UPS is in Static Bypass before switching the unit from UPS to Maintenance Bypass mode or from Maintenance Bypass to UPS mode. Failure to do so could result in damage to the maintenance bypass switch or the UPS.
19.2 External Maintenance Bypass Wiring The following connections must be made to the Utility Panel and the Load Panel. The Main UPS output is located on the terminal block on the back of the UPS. (TB-4(X1) and TB-7(X3) 240 VAC.) MAINTENANCE BYPASS UPS L1 X1 L2 X3 MAIN OUTPUT N UTILITY PANEL G G LOAD PANEL L1 L1 L2 L2 N N G G See the application instructions included with the External Maintenance Bypass Unit for wiring details.
20. Battery Pack Replacement The 1600XP come equipped with a set of internal backup batteries packaged in sets of 6 batteries per battery pack. The two battery packs, P/N 51896, and P/N 60995 are outwardly similar but distinctly different. NOTICE Ensure the 1600XP battery packs are replaced with battery packs of the same part number. Failure to do so may cause unexpected loss of backup power. Battery Tray Plug for: 3.
21. Optional Receptacle Panel Installation Instructions These are the instructions for installing the optional Modular Output Receptacle Panels for the 1600XP Series UPS. These instructions apply to all UH3-RP-XX panel options. WARNING: The work outlined in these instructions is to be performed only on a completely un-energized UPS system. Refer to Figure 1 for location of UPS referenced material. Refer to Figure 2 for material referring to the receptacle panel module.
22. UPS Protection System 22.1 System Protection Features The following schematic shows the electrical locations of the protection devices on the UPS. Overcurrent Overheating Bypass Input Power Input Fuse MCCB Line Filter Surge Absorber *Static Switch Output Fuse Rectifier/ Chopper + Batteries – Negative Bus Isolation Transformer Output Power Inverter * Switches are solid state devices. Low Battery Level Input Abnormal Current Limit Overload Power Flow Overvoltage/ Undervoltage 22.
BUILT-IN UPS FAULT PROTECTION FUNCTIONS (CONT’D) Protection Item LCD Message Cause Operation Mode After Fault Internal Overheat DC Circuit Overvoltage DC Circuit Overcurrent OVERHEAT DC-OV DC-OC Fan failure; High ambient temperature Chopper malfunction Inverter/chopper fault Shutdown – No output Bypass operation – Chopper and inverter are stopped Inverter OL – Transfer to bypass Audible Alarm Yes – Continuous buzzer Visible Alarm Red Fault LED on Relay Contact Alarm Fault relay closed Bypa
23.3 System Fault Messages A Fault message is generated when either a fault condition occurs, or a warning condition occurs three times within ten minutes. The table below shows the possible fault messages and what actions need be taken. If the input voltage is normal when the fault occurs then the UPS will switch immediately to the bypass mode to continuously feed power to the load.
INVOLNR Y Inverter Overload (Not Resettable) – Output overload condition occurred. Reduce equipment load to 100% or less and manually restart the UPS. INVOLR Y Inverter Overload (Resettable) – Output overload condition occurred. Reduce equipment load to 100% or less, the UPS will retransfer. OOC Y Output Overcurrent – UPS is overloaded. Shut down excess equipment to reduce load. VOOV Y Output Overvoltage – Output overvoltage condition occurred. UPS is possibly faulty.
BSDV N Battery Shutdown Voltage – Battery is discharged down to minimum level. UPS will shut down. BTSTFL N Battery Test Failed – Battery not within specifications. Call Toshiba for service. BYPOV N Bypass Overvoltage – Bypass voltage exceeds UPS specifications. Depends on UPS mode. BYPUV N Bypass Undervoltage – Bypass voltage less than UPS specifications. Depends on UPS mode. CALL Y Service Call Required – Inspection Have inspection/service performed. of the unit is advised.
23.5 System Mode Messages A UPS Mode message is generated when the UPS changes operating mode. The following tables list the possible operating modes for the UPS. Display Meaning Backup Backup – Power comes from other than input. BattTest Battery Test – Battery test in progress. Bypass Bypass – UPS is offline, power is being provided directly from UPS input. On-Line On-Line – Input converter and inverter are running (Double conversion mode).
LANSD UPS goes to Shutdown triggered from customer supplied LAN SD circuit. Deactivate LAN shutdown signal to reset. LB Low Battery – The battery level has dropped low (about 90% or less) during operation. Continued operation in this mode will deplete battery and cause output shut down. Immediately shut down the load equipment in an orderly fashion and then press the STOP key. PFAIL Input power failure. No action needed. RMTSD Remote shutdown occurred. Disconnect LAN signal to reset.
23.7 Parts Replacement The following list shows recommended intervals for periodic replacement of certain UPS parts: 1. Aluminum electrolytic capacitors: Replace once every 5 years. 2. Fuses: Replace once every 7 years. 3. Cooling fan: When operated in an ambient temperature of 86 °F (30 °C) to 104 °F (40° C), replace every 3.5 years. When operated in an ambient temperature of less than 86 °F (30 °C) , replace every 5 years. NOTE: The cooling fans are not hot swappable.
24. External Layouts/Dimensions/Shipping Weights 24.1 Electrical Conduit Knock-out Data ELECTRICAL CONDUIT KNOCK-OUT HOLE SIZES (DIAMETER) 3.6 kVA 6 kVA 8 kVA 10 kVA 14 kVA 3 ea. Back/ Bottom 1.125 in. (28.575 mm) 3 ea. Back/ Bottom 1.125 in. (43.69 mm) 2 ea. Back/ 3 ea. Bottom 1.75 in. (44.5 mm) 2 ea. Back/ 3 ea. Bottom 1.75 in. (44.5 mm) 4 ea. Back/ Bottom 1.75 in. (44.5 mm) – – 1 ea. Back 1.5 in. (38.1 mm) 1 ea. Back 1.5 in. (38.1 mm) – 18 kVA 22 kVA 4 ea. Back/ 4 ea.
24.4 Dimensional Data (Cont.) RemotEye III Remote Contacts Port (Male) RS232 Port MCCB Terminal Block Cover External Layout for 3.
SNMP Port (Remote -Eye III Slot) SNMP Port (Remot -Eye III Slot) 56 1600XP Series Installation and Operation Manual
Appendix A: 1600XP Specifications Standard Model: 3.6 – 10 kva Unit (Capacity) 3.6kVA (3.1 kW) 1 6 kVA (5.1 kW) 1 8 kVA (6.8 kW) 1 10 kVA (8.5 kW) 1 General Topology True On-Line ANSI C62.41 (IEEE 587), UL 1778, CUL, CE, FCC Class A , NEC (NFPS-70), NEMA/ PE1-1993, OSHA, ASME, ISO 9001, ISO 14001:2004 , RoHS Compliant Certifications Input Characteristics Input Voltage1 Single-phase, 208/240 Vac, +10% to -30%1 Input Frequency 45 – 65 Hz (auto-sensing) Input Capacity 3.6 kVA 6 kVA 8.
STANDARD MODELS: 3.6 – 10 KVA (CONT’D) Unit (Capacity) 3.6kVA (3.1 kW) 1 6 kVA (5.1 kW) 1 8 kVA (6.8 kW) 1 10 kVA (8.
STANDARD MODELS: 3.6 – 10 KVA (CONT’D) Unit (Capacity) 3.6kVA (3.1 kW) 1 6 kVA (5.1 kW) 1 8 kVA (6.8 kW) 1 10 kVA (8.5 kW) 1 Mechanical Design Topology Size (HxWxD) (max) Unit enclosure is made from sheet metal meeting NEMA1 and UL Type 1 22.1x 10 x 34 in. (561 x 254 x 864 mm) 27.5 x 10 x 34 in. (699 x 254 x 864 mm) Paint System 28.4x 13 x 34.9 in. (721 x 330 x 886 mm) 28.4x 13 x 34.9 in.
Standard Models: 14 – 22 kva Capacity 14 kVA (11.9 kW)1 18 kVA (15.3 kW)1 22 kVA (18.7 kW)1, 5 General Topology Certifications True On-Line ANSI C62.41 (IEEE 587), UL 1778, CUL, CE, FCC Class A , NEC (NFPS-70), NEMA/PE1-1993, OSHA, ASME, ISO 9001, ISO 14001:2004 , RoHS Compliant Input Characteristics Single-phase, 208/240 VAC, +10% to –30%1 1 Input Voltage 1 Input Frequency 45-65 Hz (auto-sensing) 14 kVA 18 kVA 22 kVA Input /(Max Input) Current @208V 67.2 (68.9) A 86.4 (88.
STANDARD MODELS: 14 – 22 KVA (CONT’D) Capacity 14 kVA (11.9 kW)1 18 kVA (15.3 kW)1 22 kVA (18.7 kW)1, 4 Environment Operating Temperature 59 – 77 °F (15 – 25 °C) Recommended 60 Hz 32 – 104 °F (0 – 40 °C) 50 Hz 32 – 91 °F (0 – 33 °C) Storage Temperature Installation Area -4 – 104 °F (-20 – 40 °C) To be installed in a well ventilated area free of airborne dust, metal particles or flammable gas, allow at least 4 inches on all sides Operating Humidity 30 – 90% (no condensation) Altitude < 6600 ft.
STANDARD MODELS: 14 – 22 KVA (CONT’D) Capacity 14 kVA (11.9 kW)1 18 kVA (15.3 kW)1 22 kVA (18.7 kW) 1, 2 Mechanical Design Enclosure Size (HxWxD) (max) Enclosure of unit made from sheet metal meeting NEMA1 and UL 39.0 x 17.5 x 36.1 in. (991 x 445 x 917 mm) Paint System Fan Panel Powder coating Panel mounted on back of UPS to allow for easy replacement of fans Battery System Battery Replacement Battery Packs Battery Pack Size (HxWxD) max.
1600XP Series Installation and Operation Manual B-1 Description on LCD Manufacturer Typeform* Serial No. Main FWare Ver Main BSector Ver Main BLoader Ver Job No. Test Person Test Date HWare Built Date Cmd ID 001 002 003 004 005 006 007 008 009 010 Hardware Built Date - Format is YYYYMMDD UPS Test Date at the Production - Format is YYYYMMDD Test Person’s First and Last Initial Job Number - Toshiba’s manufacturing job number.
B-2 1600XP Series Installation and Operation Manual Main Firmware Build Time Main EEPROM Ver System Name Attached Device Installed Date CRC Checksum Ftest Date Ftest File No of Input Line Rated Vin VIUV DeLevel VIUV ReLevel VIUV Gradient VIUV Hysterisis Used to calculate Undervolatage detection and recovery level. VIUV Section 012 013 015 016 017 018 019 020 102 111 114 115 116 117 118 Used to calculate Undervolatage detection and recovery level.
1600XP Series Installation and Operation Manual B-3 Description on LCD VIOV DeLevel VIOV ReLevel Vin Gain Vin Offset Iin Gain Iin Offset Iin 100% Iref Phase Adj Freq on FIERR* No of Output Line Rated Vout* Rated Iout VOUV DeLevel* Cmd ID 119 120 121 122 124 125 127 128 141 202 215 216 220 Output Undervoltage Detection Level in Percentage - Of rated output voltage which was configured with Command ID 215.
B-4 1600XP Series Installation and Operation Manual Description on LCD VOOV DeLevel* Fo Syn Window* Fo Slew Rate Vout Adjust Iout 100% Amount OOL Delevel OOL DeDelay OOL ReLevel OOL ReDelay Vout Comp.
1600XP Series Installation and Operation Manual B-5 Rated PFactor AC-AC Efficiency Vref PhAdj 50Hz Cnv/Xfmer Lmt Comp. Ainv Comp. Binv Comp. Cinv Comp. Abyp Comp. Bbyp Comp.
B-6 1600XP Series Installation and Operation Manual Description on LCD VBypOV ReLevel BypOL DeDelay Rated DC Bus* DCOV Delevel DCUV DeLevel DCIB DeLevel VdcP Gain VdcP Offset VdcN Gain VdcN Offset SoftCharge Time hardCharge Time Calibrated DCRef AC/DC Ref Ii Ref Offset DCUV SW DeDelay DCOV SW DeDElay Cmd ID 318 320 404 405 406 409 415 416 418 419 431 432 436 438 439 440 441 DC Overvoltage detection delay DC Undervoltage detection delay Input Current Reference Offset A
1600XP Series Installation and Operation Manual B-7 Description on LCD DCUB SW DeDelay Battery Capacity Total Discharges Batt Life Remain Rated Ahr* No Batt(Series)* No Batt(Paral)* Batt Ins Date Batt SDown Level* SbatEx Ex # Batt (Series) Ex # Batt (Parallel) Cmd ID 442 504 507 509 511 512 513 514 516 524 525 526 Number of External Battery in Parallel Number of External Battery in Series External Battery Status Battery Shutdown Level - Percentage setting for shutdown level ca
B-8 1600XP Series Installation and Operation Manual Ex Batt C Rate Ex Batt Ins Date Vbat Gain Vbat Offset Charger Ref(Norm) Low Batt Level* Low Battery Level in Percentage - Percentage of nominal (# battery in series * 12 Vdc) will issue low battery warning during Backup VChrgOV DeDelay Charger Ref(Prev) CHRGOV DeLevel CHRGOV WrnDeDelay CHRGOV WrnReDelay CHRGOV FltDeDelay En ChrgCtler Restart ChrgCler Ibatt Multiplier 528 529 532 533 544 545 546 548 550 551 552 553 554 555 556
1600XP Series Installation and Operation Manual B-9 Description on LCD Offset AH Cap 1 Offset AH Cap 2 Offset AH Cap 3 Offset AH Cap 4 BattV at C Rate 1 BattV at C Rate 2 BattV at C Rate 3 BattV at C Rate 4 True Discharge C Battery mAh In Batt Charge Time mAh Lost Slope Total mAh Lost Requested State Timed Operation EPO Status Cmd ID 557 558 559 560 561 562 563 564 565 566 567 568 569 609 610 611 Emergency Power Off Status Timed Operation Request - Count down timer to sw
B-10 1600XP Series Installation and Operation Manual Description on LCD Faults Warnings Security Level Manage Admin PW Reset Admin PW En Bypass* En Asyn Byp En CVCF* CVCF Frequency* UPS Date UPS Time Timestamp En REye UPS Ctl Cmd ID 612 613 619 620 621 623 624 625 626 634 635 636 637 Enable REye UPS Control - Enable or disable RemoteEye Network Card to control UPS modes UPS Real Time Date and Time Stamp - Used for recording feature UPS Real Time (Battery Backup) - Use the sam
1600XP Series Installation and Operation Manual B-11 Description on LCD En Startup Delay* Startup Mode* Startup Delay* Mode of Rmt SDown En DCntct LANSD DCntct LANSD Wndw BK DContact Delay LB DContact Delay En Batt Test Sup* En Batt Test* Cmd ID 639 640 641 645 646 647 648 649 652 653 Enable or Disable Battery Test - Non-volatile configuration. Default from factory is Enable. Enable Battery Test at UPS Startup - Non-volatile configuration.
B-12 1600XP Series Installation and Operation Manual Description on LCD Batt Test Freq* Sys. Temp. Comp. Service Port Mode En Restart Restart Delay En AutoXfer AutoXfer Window Srv Port Baud* Reload All EE* SNMP Port Mode Special Purpose Flt Clear Mask Lo Flt Clear Mask Hi Cmd ID 655 656 657 658 659 660 662 663 680 681 682 683 684 Fault Clear Mask High Fault Clear Mask Low (Call Factory for Further Information) SNMP Port Mode: Terminal or Toshiba 2.
1600XP Series Installation and Operation Manual B-13 Description on LCD Total Flt Allowed Flt Dis Time Invert Rmt SDown Reset HW Fault Restart Mode* SWMishap Mrstrt Special Purpose System Op Time Inverter Op Time Backup Op Time UPS Lifetime Hi System Temp Hi Battery Temp Cmd ID 685 686 693 694 695 696 697 701 702 703 704 705 706 Highest Ambient Temperature Recorded - Non-volatile history record. Default from factory is -15 C.
B-14 1600XP Series Installation and Operation Manual Description on LCD Total VIUVs Total OLs Total Tests Test Record Total Backups Backup Record Total Faults Fault Record Total Operations Operation Record Total Warnings Warning Record Cmd ID 707 708 709 710 711 712 713 714 715 716 719 720 Warning Record - Detail View at Record Tab Total No. Of Warning Operation Record - Detail View at Record Tab Total No. Of Operation - Non-volatile history record.
1600XP Series Installation and Operation Manual B-15 Description on LCD Total Sys Change Sys Change Record Total Resets Reset Record DFW Ver DFW BDate DFW BTime DBS Ver DBL Ver TMRsleep En buzzer Cmd ID 721 722 725 726 801 802 803 804 805 807 808 Enable buzzer - Non-volatile configuration. Default from factory is Enable Display Sleep Timer - Non-volatile configuration.
B-16 1600XP Series Installation and Operation Manual 1st Startup* Buzzer Silent 821 822 P3X Cali 815 P4Y Cali P2Y Cali 814 818 P2X Cali 813 P4X Cali P1Y Cali 812 817 P1X Cali 811 P3Y Cali Cali Disp 810 816 Description on LCD Cmd ID Tab Buzzer Silent First time startup - If UPS is first time startup, Display will guide the user through those commands necessary to setup the UPS properly.
1600XP Series Installation and Operation Manual B-17 Description on LCD En Wrn LED Blink En Run/Stop Diff En LB Flt Led Test Mode En LCD Test En Buzz Test En Blight Test Test Result Disp DBG Info Reye Ins Dat REye Baud* Cmd ID 824 825 826 830 831 832 833 839 840 850 856 Remote Eye’s Baud Rate - Non-volatile configuration. Default from factory is 57600. DC Display Debug Information Displays results of selected system test.
B-18 1600XP Series Installation and Operation Manual
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8-10 kVA Dimensions 1600XP Series Installation and Operation Manual C3
14 / 18 / 22 kVA Dimensions (w/ Optional MBS) C4 1600XP Series Installation and Operation Manual
Index switch A5 C A Cable size 13 AC input mode 16 capacitors 53 Altitude A2 A5 clearance 55 Application 15 Common-mode noise 15 A4 , , , Audible alarm 15 46 47 , Communication interface 39 functions 33 Conduit Knock-out, sizes 54 Automatic Retransfer A5 Cooling fan 53 B D Backup mode 17 Data See Data Display Screens, Data Setting Battery .
, K protedtion functions 46 47 , signal 33 39 Keypad Frequency controls 27 AUTO/MAN A4 password 28 input A4 Keys 24 output A4 Knock-out, sizes 54 Warning 10 L , , , Front Panel layout 22 26 27 28 labels, warning 3 G Lifetime ground , battery 53 A5 Importance of, 8 capacitors, Aluminum electrolytic 53 RS-232C 40 fan, cooling 53 terminals 13 fuses 53 Grounding 10 Liquid Crystal Display (LCD) Functions 22 H Low Voltage Tolerance 18 Humidity A5 M humidity 7 MAIN tab 26 I M
. Operation modes See Modes Remote Switch 13 output disconnect 5 Restrictions on UPS use 10 Overload Capacity A4 RS-232C 40 Overvoltage Run 22 DC 47 S output 46 , Safety instructions 1 5 P Parameters Schedule Operation A5 Security , changing 36 37 access 28 Passwords 28 passwords 28 Power Backup 15 Security access 37 Power Conditioning 15 Shipping Weight 54 Power factor Shutdown voltage 18 output, rated load 18 Signal Function Power factor RS-232C 39 input A4 Signal Words 2
torque, tightening 13 Touchscreen calibrate 38 control icons 24 keypad 27 menu tree 26 mimic display 30 passwords 28 screen disable 29 U UPS , Discharge Process 17 18 UPS Connections 11 UPS functional overview 15 UPS stop signal input 39 V ventilation 10 Voltage Transient A4 .
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