Form No. 3393-111 Rev A TimeCutter® SS 5000 Riding Mower Model No. 74731—Serial No. 315000001 and Up Register at www.Toro.com.
Introduction WARNING CALIFORNIA Proposition 65 Warning This product contains a chemical or chemicals known to the State of California to cause cancer, birth defects, or reproductive harm. The engine exhaust from this product contains chemicals known to the State of California to cause cancer, birth defects, or other reproductive harm. This machine is a ride-on, rotary-blade lawnmower intended to be used by homeowners in residential applications.
Servicing the Fuses .................................................35 Drive System Maintenance .........................................36 Checking the Tire Pressure ......................................36 Releasing the Electric Brake .....................................36 Mower Maintenance ...................................................37 Servicing the Cutting Blades.....................................37 Leveling the Mower Deck ........................................40 Removing the Mower.........
Safety • Turn off blades when not mowing. Stop the engine, wait To reduce the potential for injury, comply with these safety instructions and always pay attention to the safety alert symbol, which means CAUTION, WARNING, or DANGER-"personal safety instruction." Failure to comply with the instruction may result in personal injury or death.
Service • Always avoid sudden starting or stopping on a slope. If • • • • tires lose traction, stop the machine, disengage the blades and proceed slowly off the slope. Use extreme care with grass catchers or other attachments. These can change the stability of the machine and cause loss of control. Do not try to stabilize the machine by putting your foot on the ground. Do not mow near drop-offs, ditches, steep banks or water.
• Check for proper brake operation frequently. Adjust and service as required. • Maintain or replace safety and instruction decals as necessary. • Use only genuine Toro replacement parts to ensure that original standards are maintained. Toro Riding Mower Safety The following list contains safety information specific to Toro products or other safety information that you must know that may not be included in the ANSI standards.
Slope Indicator G011841 Figure 3 This page may be copied for personal use. 1. The maximum slope you can safely operate the machine on is 15 degrees. Use the slope chart to determine the degree of slope of hills before operating. Do not operate this machine on a slope greater than 15 degrees. Fold along the appropriate line to match the recommended slope. 2. Align this edge with a vertical surface, a tree, building, fence pole, etc. 3. Example of how to compare slope with folded edge.
Safety and Instructional Decals Safety decals and instructions are easily visible to the operator and are located near any area of potential danger. Replace any decal that is damaged or lost. 93-7009 1. Warning—don't operate the mower with the deflector up or removed; keep the deflector in place. 2. Cutting/dismemberment hazard of hand or foot, mower blade—stay away from moving parts. 110-6691 1. Thrown object hazard—keep bystanders a safe distance from the machine. 2.
119-8814 1. Parking position 4. Neutral 2. Fast 3. Slow 5. Reverse Battery Symbols Some or all of these symbols are on your battery 4. Neutral 2. Fast 3. Slow 5. Reverse 6. Keep bystanders a safe distance from the battery. 2. No fire, open flame, or smoking. 7. Wear eye protection; explosive gases can cause blindness and other injuries 3. Caustic liquid/chemical burn hazard 4. Wear eye protection 8. Battery acid can cause blindness or severe burns. 9.
131-4036 1. Maximum drawbar pull 36 kg (80 lb) 131-1097 1. Oil drain 131–3947 1. Trim—slow 2. Tow—medium 3. Mow—fast 10 2. Read the Operator's Manual.
121-0773 1. Fast 2. Continuous variable setting 4. Choke 5. Power take-off (PTO), Blade control switch 3.
132-0869 1. Warning—read the Operator's Manual. 5. Ramp tipping 3. Cutting hazard of hand, hazard—when loading mower blade; pinching onto a trailer, do not use hazard of hand, belt—keep dual ramps; only use a hands and feet away from single ramp wide enough moving parts; keep all for the machine and that guards and shields in place. has an incline less than 15 degrees; back up the ramp (in reverse) and drive forward off the ramp. 2.
Product Overview Figure 4 1. Footrest 8. Gas tank cap 2. Deflector 9. Smart Speed™ lever 3. Height-of-cut lever 10. Rear drive wheel 4. Motion-control lever 5. Control panel 11. Mower deck 12. Anti-scalp roller 6. Operator seat 13. Front caster wheel 7.
Controls Blade Control Switch (Power Take-off) Become familiar with all of the controls before you start the engine and operate the machine. The blade control switch, represented by a power take-off (PTO) symbol, engages and disengages power to the mower blades (Figure 5). Motion-Control Levers and Park Position The motion-control levers are speed sensitive controls of independent wheel motors.
Operation G014521 Note: Determine the left and right sides of the machine from the normal operating position. Adding Fuel • For best results, use only clean, fresh (less than 30 days old), unleaded gasoline with an octane rating of 87 or higher ((R+M)/2 rating method). • Ethanol: Gasoline with up to 10% ethanol (gasohol) 1 or 15% MTBE (methyl tertiary butyl ether) by volume is acceptable. Ethanol and MTBE are not the same. Gasoline with 15% ethanol (E15) by volume is not approved for use.
Note: A fuel stabilizer/conditioner is most effective when mixed with fresh gasoline. To minimize the chance of varnish deposits in the fuel system, use fuel stabilizer at all times. DANGER In certain conditions during fueling, static electricity can be released causing a spark which can ignite the gasoline vapors. A fire or explosion from gasoline can burn you and others and can damage property. Filling the Fuel Tank • Always place gasoline containers on the ground away from your vehicle before filling.
Think Safety First CAUTION This machine produces sound levels in excess of 85 dBA at the operators ear and can cause hearing loss through extended periods of exposure. Operating Safety Please carefully read all of the safety instructions and decals in the safety section. Knowing this information could help you, your family, pets or bystanders avoid injury. Wear hearing protection when operating this machine. DANGER 1 Mowing on wet grass or steep slopes can cause sliding and loss of control.
5. Try starting the engine; the engine should not crank. Starting the Engine 6. Repeat with the other motion-control lever. Note: A warm or hot engine may not require choking. 7. While sitting on the seat, move the blade-control switch to Off, and lock the motion-control levers in the park position. Important: Do not engage the starter for more than 5 seconds at a time. Engaging the starter motor for more than 5 seconds can damage the starter motor.
Engaging the Blades independently, powered by hydraulic motors on each axle; hence one side can turn in reverse while the other turns forward causing the machine to spin rather than turn. This vastly improves the machine maneuverability but may require some adjustment if the operator is unfamiliar. Important: Do not engage the blades when parked in tall grass. Belt or clutch damage can occur. Note: Always engage the blades with the throttle in the Fast position.
Using the Smart SpeedTM Control System • Bagging • Mulching TM The Smart Speed Control-System lever, located below the operating position (Figure 15), gives the operator a choice to drive the machine at 3 ground speed ranges—trim, tow, and mow. Mow This is the fastest speed. The suggested uses for this speed are as follows: • Normal mowing • Transporting the machine Driving Forward 1. Move the levers to the center, unlocked position. 2.
Driving Backward Height-of-cut is controlled by the lever located to the right of the operating position (Figure 18). Note: Always use caution when backing up and turning. 1. Move the levers to the center, unlocked position. 2. To go backward, look behind you and down, as you slowly pull the motion-control levers rearward (Figure 17). G008953 Figure 17 To go straight, apply equal pressure to both motion-control levers (Figure 17).
Adjusting the Motion-Control Levers 4 Adjusting the Height G010233 The motion-control levers can be adjusted higher or lower for maximum operator comfort. 3 1 A 2 B Figure 19 1. Anti-scalp roller 3. Flange nut 2. Bolt 4. Hole spacing Positioning the Seat A B g027252 Figure 21 Adjusting the Tilt The motion-control levers can be tilted fore or aft for maximum operator comfort. 1. Loosen the upper bolt holding the control lever to the control arm shaft. 2.
5. Move the motion-control levers inward to the neutral position and turn the ignition key to the run position. Do not start the machine. DANGER Without the grass deflector, discharge cover, or complete grass catcher assembly mounted in place, you and others are exposed to blade contact and thrown debris. Contact with rotating mower blade(s) and thrown debris will cause injury or death. The machine is now able to be pushed by hand.
WARNING Loading a machine onto a trailer or truck increases the possibility of tip-over and could cause serious injury or death. • Use extreme caution when operating a machine on a ramp. • Use only a full-width ramp; do not use individual ramps for each side of the machine. Figure 23 • Do not exceed a 15-degree angle between the ramp and the ground or between the ramp and the trailer or truck.
the machine in tight spaces or operating around delicate landscapes. The trim setting can also be used to operate the machine at a high throttle setting and blade speed, while still being able to reduce the ground speed to increase the quality of cut. 1 Cutting a Lawn for the First Time Cut grass slightly longer than normal to ensure that the cutting height of the mower does not scalp any uneven ground. However, the cutting height used in the past is generally the best one to use.
Keep the Underside of the Mower Clean Clean clippings and dirt from the underside of the mower after each use. If grass and dirt build up inside the mower, cutting quality will eventually become unsatisfactory. Blade Maintenance Maintain a sharp blade throughout the cutting season because a sharp blade cuts cleanly without tearing or shredding the grass blades. Tearing and shredding turns grass brown at the edges, which slows growth and increases the chance of disease.
Maintenance Note: Determine the left and right sides of the machine from the normal operating position. Recommended Maintenance Schedule(s) Maintenance Service Interval Maintenance Procedure After the first 5 hours • Change the engine oil. Before each use or daily • • • • • Check the safety-interlock system. Check the engine-oil level. Clean the air intake screen. Check the cutting blades. Inspect the grass deflector for damage. After each use • Clean the mower deck housing.
Premaintenance Procedures Lubrication Raising the Seat Service Interval: Every 25 hours—Grease all lubrication points. Make sure the motion-control levers are locked in the park position. Lift the seat forward. Grease Type: No. 2 general-purpose, lithium-based grease Greasing the Bearings 1. Park the machine on a level surface and disengage the blade control switch. The following components can be accessed by raising the seat: • Serial plate 2.
Engine Maintenance Servicing the Air Cleaner Note: Service the air cleaner more frequently (every few hours) if operating conditions are extremely dusty or sandy. g027802 Removing the Elements Figure 29 1. Park the machine on a level surface and disengage the blade-control switch (PTO). 2. Engage the parking brake, stop the engine, remove the key, and wait for all moving parts to stop before leaving the operating position.
Servicing the Engine Oil A B C D F G H I Oil Type: Detergent oil (API service SF, SG, SH, SJ, or SL) Crankcase Capacity: 2.0 L (67.6 oz) Viscosity: See the table below. E Figure 30 Checking the Engine-Oil Level Service Interval: Before each use or daily Note: Check the oil when the engine is cold. J WARNING Contact with hot surfaces may cause personal injury. G027659 Figure 31 Keep hands, feet, face, clothing, and other body parts away the muffler and other hot surfaces.
5. Change the oil filter before adding engine oil. Refer to Changing the Engine-Oil Filter (page 32) 6. Slowly pour approximately 80% of the specified oil into the filler tube and slowly add the additional oil to bring it to the Full mark (Figure 33).
Changing the Engine-Oil Filter gapping tool/feeler gauge to check and adjust the air gap. Install a new spark plug(s) if necessary. Service Interval: Every 100 hours/Yearly (whichever comes first)—Change the oil filter (more often in dusty, dirty conditions). Type: Champion RN9YC or equivalent Air gap: 0.76 mm (0.03 inch) Note: Change the engine-oil filter more frequently when operating conditions are extremely dusty or sandy. Removing the Spark Plug 1.
Installing the Spark Plug Fuel System Maintenance Tighten the spark plug(s) to 25–30 N-m (18.5–22.1 ft-lb). B A DANGER In certain conditions, gasoline is extremely flammable and highly explosive. A fire or explosion from gasoline can burn you and others and can damage property. C 25-30 N-m 18.5-22.1 ft-lb • Perform any fuel related maintenance when the engine is cold. Do this outdoors in an open area. Wipe up any gasoline that spills.
Electrical System Maintenance WARNING g027939 CALIFORNIA Proposition 65 Warning Battery posts, terminals, and related accessories contain lead and lead compounds, chemicals known to the State of California to cause cancer and reproductive harm. Wash hands after handling. A B Charging the Battery Removing the Battery WARNING C Battery terminals or metal tools could short against metal machine components causing sparks. Sparks can cause the battery gasses to explode, resulting in personal injury.
5. Slide the rubber cover up the positive (red) cable. Disconnect the positive (red) cable from the battery post (Figure 39). Retain all fasteners. 6. Remove the battery hold-down (Figure 39) and lift the battery from the battery tray. 3 2 6 5 1 Figure 40 7 4 1. Positive battery post 3. Red (+) charger lead 2. Negative battery post 4. Black (-) charger lead Installing the Battery 1. Position the battery in the tray (Figure 39). 2.
Drive System Maintenance 30 Checking the Tire Pressure 25 Service Interval: Every 25 hours—Check tire pressure. 30 Maintain the air pressure in the front and rear tires as specified. Uneven tire pressure can cause uneven cut. Check the pressure at the valve stem (Figure 42). Check the tires when they are cold to get the most accurate pressure reading. 1 25 2 G014921 Refer to the maximum pressure suggested by the tire manufacturer on the sidewall of the caster wheel tires. Figure 41 1.
Mower Maintenance 2. Locate the shaft on the electric brake where the brake-link arms are connected. 3. Rotate the shaft forward to release the brake. Servicing the Cutting Blades Maintain sharp blades throughout the cutting season because sharp blades cut cleanly without tearing or shredding the grass blades. Tearing and shredding turns grass brown at the edges, which slows growth and increases the chance of disease. Check the cutter blades daily for sharpness, and for any wear or damage.
3. Measure from the tip of the blade to the flat surface here. 1 Figure 44 1. Cutting edge 3. Wear/slot forming 2. Curved area 4. Damage G014973 3 2 Figure 46 Checking for Bent Blades 1. Blade, in position for measuring Note: The machine must be on a level surface for the following procedure. 2. Level surface 3. Measured distance between blade and surface (A) 1. Raise the mower deck to the highest height-of-cut position; also considered the 'transport' position. 4.
1 G014973 3 2 Figure 48 G027833 1. Opposing blade edge, in position for measuring Figure 49 2. Level surface 3. Second measured distance between blade and surface (B) 1. Sail area of blade 2. Blade WARNING 3. Curved washer 4. Blade bolt Sharpening the Blades A blade that is bent or damaged could break apart and could seriously injure or kill you or bystanders. 1. Use a file to sharpen the cutting edge at both ends of the blade (Figure 50). Maintain the original angle.
8. Raise or lower the left side of the mower deck by rotating the rear nut. (Figure 53). 3. Torque the blade bolt to 47-88 N-m (35-65 ft-lb). Leveling the Mower Deck Note: Rotate the rear nut clockwise to raise the mower deck; rotate the rear nut counter-clockwise to lower the mower deck. Check to ensure the mower deck is level any time you install the mower or when you see an uneven cut on your lawn.
Removing the Mower 3 1. Park the machine on a level surface and disengage the blade control switch. 2 1 2. Move the motion-control levers outward to the park position, stop the engine, remove the key, and wait for all moving parts to stop before leaving the operating position. 2 3. Lower the height-of-cut lever to the lowest position. 3 G009659 Figure 54 1. Blades front to rear 4. Remove the hairpin cotter from the front support rod and remove the rod from the deck bracket (Figure 48).
WARNING The spring is under tension when installed and can cause personal injury. Be careful when removing the belt. 2 2 3 3 5 2 1 3 1 G005077 Figure 57 1. Mower deck 2. Hanger bracket 3. Rear lift rod 6. Slide the mower deck rearward to remove the mower belt from the engine pulley. 4 7. Slide the mower deck out from underneath the machine. G014931 6 Figure 58 Note: Retain all parts for future installation. Mower Belt Maintenance 1. Idler pulley 4. Spring 2. Mower belt 5.
Replacing the Grass Deflector Important: The grass deflector must be spring loaded in the down position. Lift the deflector up to test that it snaps to the full down position. Service Interval: Before each use or daily—Inspect the grass deflector for damage. WARNING An uncovered discharge opening could allow the lawn mower to throw objects in the operator's or bystander's direction and result in serious injury. Also, contact with the blade could occur.
Cleaning 7. Turn the water off and remove the coupling from the washout fitting. Note: If the mower is not clean after one washing, soak it and let it stand for 30 minutes. Then repeat the process. Washing the Underside of the Mower 8. Run the mower again for one to three minutes to remove excess water. Service Interval: After each use—Clean the mower deck housing. Wash the underside of the mower after each use to prevent grass buildup for improved mulch action and clipping dispersal.
Storage 14. Check the condition of the drive and mower belts. 15. Check and tighten all bolts, nuts, and screws. Repair or replace any part that is worn or damaged. Cleaning and Storage 16. Paint all scratched or bare metal surfaces. Paint is available from your Authorized Service Dealer. 1. Disengage the blade control switch, move the motion controls outward to the park position, stop the engine, and remove the key. 17. Store the machine in a clean, dry garage or storage area.
Troubleshooting Problem Possible Cause The fuel tank is showing signs of collapsing or the machine is showing signs of frequently running out of fuel. 1. The air cleaner paper element clogged. 1. Clean the paper element. The engine overheats. 1. The engine load is excessive. 1. Reduce ground speed. 2. The oil level in the crankcase is low. 3. The cooling fins and air passages under the engine blower housing are plugged. 4. The air cleaner is dirty. 2. Add oil to the crankcase. 3.
Problem The machine does not drive. There is abnormal vibration. The cutting height is uneven. Possible Cause 1. The bypass valves are open. 1. Close the tow valves. 2. The traction belts are worn, loose, or broken. 3. The traction belts are off of the pulleys. 4. The transmission has failed. 2. Contact an Authorized Service Dealer. 1. The engine mounting bolts are loose. 1. Tighten the engine mounting bolts. 2. The engine pulley, idler pulley, or blade pulley is loose. 3.
Schematics Electrical Diagram (Rev.
Notes: 49
Notes: 50
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The Toro Total Coverage Warranty TimeCutter and TITAN Mowers Limited Warranty (see warranty periods below) Conditions and Products Covered Pages of your telephone directory (look under “Lawn Mowers”) or access our web site at www.Toro.com. You may also call the numbers listed in item #3 to use the 24-hour Toro Dealer locator system.
