Form No. 3377-539 Rev A RP-500/700/1200 Reversible Plate Compactor Model No. 68071—Serial No. 313000001 and Up Model No. 68072—Serial No. 313000001 and Up Model No. 68073—Serial No. 313000001 and Up Register at www.Toro.com.
Introduction WARNING CALIFORNIA Proposition 65 Warning This product contains a chemical or chemicals known to the State of California to cause cancer, birth defects, or reproductive harm. The engine exhaust from this product contains chemicals known to the State of California to cause cancer, birth defects, or other reproductive harm. Use of this product may cause exposure to chemicals known to the State of California to cause cancer, birth defects, or other reproductive harm. Figure 1 Model No.
Contents Safety Introduction .................................................................. 2 Safety ........................................................................... 3 Safe Operating Practices........................................... 3 Safety and Instructional Decals ................................. 5 Setup ............................................................................ 7 Checking the Engine Oil Level .................................. 7 Checking the Eccentric Oil Level ....
• • Keep hands and feet away from moving parts. If possible, – Never refuel or drain the machine indoors. Check that the operator's presence controls, safety switches, and shields are attached and functioning properly. Do not operate unless they are functioning properly. do not make adjustments with the engine running. • Keep all parts in good working condition and all hardware tightened. Replace all worn or damaged decals. • Keep nuts and bolts tight. Keep equipment in good condition.
Safety and Instructional Decals Safety decals and instructions are easily visible to the operator and are located near any area of potential danger. Replace any decal that is damaged or lost. 93–9084 1. Lift point 125–8182 1. Slow 2. Variable speed control 3. Fast 125–8206 1. Caution 2. Do not lift the compactor by the handle. 125–8207 1. Engine oil 5 3. Read the Operator’s Manual for information on lifting the machine.
117–2718 125–8205 1. Push the handle forward to move the compactor forward. 2. Pull the handle backward to move the compactor backward. 125–4943 1. Warning—read the Operator’s Manual. 4. Warning—keep away from moving parts; keep all guards and shields in place. 2. Warning—wear hearing protection. 5. Choking hazard—do not operate the machine indoors. 3. Warning—check engine oil level before operating the machine. 6.
Setup Product Overview Checking the Engine Oil Level The machine comes from the factory with oil in the engine crankcase; however, it may be necessary to add oil. Refer to Servicing the Engine Oil (page 14). Add only enough oil to raise the level to the Full mark on the dipstick. Checking the Eccentric Oil Level The machine comes from the factory with eccentric oil in the eccentric housing; however, it may be necessary to add oil. Refer to Servicing the Eccentric Oil (page 15).
Specifications Figure 5 RP-1200 1. Direction control lever 2. Throttle control 3. Lift point 4. Air cleaner 5. Recoil start handle Figure 6 1. Recoil starter 2. Sediment cup 4. Choke lever 5. Throttle lever 3. Fuel shut-off valve 6. Engine On/Off switch 8 Model Number RP-500 RP-700 RP-1200 Width 40 cm (15.7 inches) 50 cm (19.7 inches) 60 cm (23.6 inches) Length 118 cm (46.5 inches) 128 cm (50.8 inches) 142 cm (55.9 inches) Height (handle raised) 109 cm (42.9 inches) 113 cm (44.
Operation WARNING Contact with hot parts on the machine can cause severe burns. Note: Determine the left and right sides of the machine from the normal operating position. Wait for all parts to cool before touching the machine. Checking the Engine Oil Level 2. Brush dirt and debris away from the air cleaner and engine openings. Service Interval: Before each use or daily 1. Stop the machine on a level surface. 2.
Filling the Fuel Tank DANGER 1. Set the throttle to slow, turn off the engine switch, and wait for all moving parts to stop. In certain conditions during fueling, static electricity can be released causing a spark which can ignite the gasoline vapors. A fire or explosion from gasoline can burn you and others and can damage property. 2. Allow the engine to cool. 3. Models 68072 and 68073 only: raise the cover (Figure 8).
Starting and Stopping the Engine 2. Move the engine switch to the On position (Figure 11). Starting the Engine 1. Move the fuel valve to the On position (Figure 10). Figure 11 1. Engine switch 1 3. Move the choke lever to the left if you are starting a cold engine (Figure 12). Note: A warm or hot engine may not require choking. g019704 Figure 10 1. Fuel valve 1 g019774 Figure 12 1. Choke 4. Slowly pull the recoil handle until you encounter resistance, then pull sharply to start the engine. 5.
Operating the Compactor 6. Move the throttle lever to maximum throttle. Note: The compactor will begin vibrating when the throttle lever is set to maximum throttle. Controlling the Direction of Travel • The travel control lever automatically moves forward and the machine will begin travelling forward (Figure 17). Figure 15 Figure 13 1. Travel control lever in forward position 1. Throttle lever 2.
Maintenance Recommended Maintenance Schedule(s) Maintenance Service Interval Maintenance Procedure After the first 25 hours • Change the engine oil. Before each use or daily • Check the engine oil level. • Clean debris from the air cleaner. • Inspect the air cleaner elements. Every 50 hours • Clean the air filter elements. Clean them more frequently in dusty operating conditions. Every 100 hours • Change the engine oil. • Adjust the belt.
Servicing the Engine Oil Oil Type: Detergent oil (API service SJ or higher) Crankcase Capacity: RP-500 and RP-700 – 20.3 oz (0.6 l) Crankcase Capacity: RP-1200 – 37 oz (1.1 l) Viscosity: See table below 30 5W - 30 / 10W - 30 0 g019695 3. Paper element 2. Cover 4. Foam element 40 -20 -10 0 Figure 18 1. Nut 20 60 10 80 20 100 F 30 o 40 C o g013375 Figure 19 5. Remove the cover. Changing the Engine Oil Note: Be careful to prevent dirt and debris from falling into the base.
Figure 21 RP-500 shown 1. Oil plug Figure 20 1. Drain plug 3. Verify that the eccentric oil is level with the bolt hole. If adding oil is required, refer to Changing the Eccentric Oil (page 15). Note: You may have to tip the compactor backwards to drain the oil. 4. Wipe up any spilled oil. 4. When the oil has drained completely, replace the plug. 5. Replace the oil plug screw. Note: Dispose of the used oil at a certified recycling center. Changing the Eccentric Oil 5.
Cleaning the Sediment Cup Servicing the Belt DANGER Checking the Belt Tension In certain conditions, gasoline is extremely flammable and highly explosive. A fire or explosion from gasoline can burn you and others and can damage property. 1. Remove the bolts holding the belt cover in place (Figure 23). • Set the throttle to slow, stop the engine and keep heat, sparks, and flame away. • Handle fuel only outdoors. • Wipe up spills immediately. • Do not smoke while handling fuel. 1.
Storage Important: Replace a cracked, fouled, or dirty spark plug. Do not clean the electrodes because grit entering the cylinder can damage the engine. 1. Stop the engine, and disconnect the spark plug wire. 5. Set the gap on the plug to 0.030 inch (0.76 mm) (Figure 24). 2. Remove dirt and grime from the machine. Important: You can wash the machine with mild detergent and water. Do not pressure wash the machine. Avoid excessive use of water, especially near the engine. 3.
Troubleshooting Problem The engine will not start, starts hard, or fails to keep running. The plate does not vibrate at full speed. The clutch is extremely hot. The plate does not vibrate when the engine is running. Possible Cause Corrective Action 1. The fuel tank is empty. 1. Fill the fuel tank with gasoline. 2. The spark plug is pitted, fouled, or the gap is incorrect. 3. The air cleaner is dirty. 2. Install a new, correctly gapped spark plug. 3. Clean or replace the air cleaner elements. 1.
Notes: 19
Concrete, Masonry, and Compaction Equipment The Toro Warranty A limited warranty (see warranty periods below) Conditions and Products Covered The Toro Company and its affiliate, Toro Warranty Company, pursuant to an agreement between them, jointly warrant your Toro Concrete, Masonry, and Compaction Equipment Products listed below to be free from defects in materials or workmanship. This warranty covers the cost of parts and labor, but you must pay transportation costs.
