Form No. 3389-198 Rev A MB-1600 Mud Buggy Model No. 68038—Serial No. 314000001 and Up Model No. 68038G—Serial No. 314000001 and Up g019616 Register at www.Toro.com.
Customer Service and have the model and serial numbers of your product ready. Figure 1 identifies the location of the model and serial numbers on the product. Write the numbers in the space provided. WARNING CALIFORNIA Proposition 65 Warning This product contains a chemical or chemicals known to the State of California to cause cancer, birth defects, or reproductive harm.
Contents Safety Safety ........................................................................... 3 Safe Operating Practices........................................... 3 Safety and Instructional Decals ................................. 6 Product Overview .......................................................... 9 Controls ................................................................ 9 Specifications ........................................................10 Operation .................................
• Never jerk the controls; use a steady motion. – Keep container nozzle in contact with the tank during filling. • Watch for traffic when operating near or crossing • Ensure that the machine’s shields are attached and roadways. functioning properly. Do not operate unless they are functioning properly. • Do not touch parts which may be hot from operation. Allow them to cool before attempting to maintain, adjust, or service. Operation • Check for overhead clearances (i.e.
Maintenance and Storage • Let the engine cool before storing and do not store the machine near an open flame. • Set the parking brake, stop the engine, and wait for all movement to stop before adjusting, cleaning, or repairing. • Clean debris from drives, mufflers, and engine to help prevent fires. Clean up oil or fuel spillage. • Do not store fuel near flames or drain indoors. • Park the machine on level ground. Never allow untrained personnel to service the machine.
Safety and Instructional Decals Safety decals and instructions are easily visible to the operator and are located near any area of potential danger. Replace any decal that is damaged or lost. 125-4961 125-4960 125–4961 125–4960 1. Reverse 1. Forward 125–4964 1. Read the Operator’s Manual for oil information. 125–4962 1. Engage the parking brake 125–4959 1. Crushing hazard—never place your head under the dump trailer. 6 2.
125–6694 125–4967 1. Tie down location 1. Lift point 127–2855 5. Tipping hazard—do not raise the dump trailer while moving; move forward slowly; raise the dump trailer slowly. 1. Warning—read the Operator’s Manual; wear hearing protection. 2. Warning—do not operate the machine without proper training. 6. Carbon monoxide poison hazard—do not run the engine indoors. 3. Warning—stay away from moving parts; keep all guards and 7. Explosion hazard—stop the engine and extinguish all flames shields in place.
130-2844 1. Raise the pedal to lower the hopper. 2. Lower the pedal to raise the hopper. 125–8190 1. Press down on the pedal to apply the service brake 2. Release the pedal to release the service brake 117–2718 125–4963 1. Warning—keep hands away from hot surfaces 125–4958 1.
Product Overview 5 6 7 8 4 9 10 3 2 1 g019617 Figure 3 1. Operator platform 4. Drive tires 7. Dump handle/pedal 2. Steer tires 3. Reverse-speed-control lever 5. Handle bars 6. Forward-speed-control lever 8. Fuel tank 9. Parking brake 10. Brake pedal Controls Fuel Gauge Become familiar with all the controls (Figure 3) before you start the engine and operate the machine. The fuel gauge is part of the fuel-tank cap, and the gauge indicates the amount of fuel in the fuel tank (Figure 3).
Engine Controls Fuel-Shutoff Valve The fuel-shut off valve (Figure 5) is located underneath the choke lever. Move the shutoff valve to the On position before attempting to start the engine. Once you have finished using the machine and you have turned the engine off, move the fuel-shutoff valve to the Off position. Oil Alert System The oil alert system is designed to prevent engine damage caused by an insufficient amount of oil in the crankcase.
Operation DANGER In certain conditions during fueling, static electricity can be released causing a spark which can ignite the gasoline vapors. A fire or explosion from gasoline can burn you and others and can damage property. • Always place gasoline containers on the ground away from your vehicle before filling.
Filling the Fuel Tank 1 2 3 Fuel tank capacity: 21.6 liters (5.7 US gallons). 1. Park the machine on a level surface and stop the engine. Allow the engine to cool. 2. Clean around the fuel tank cap and remove it. 3. Add unleaded gasoline to the fuel tank, until the level is just below the bottom of the filler neck. 5 Important: This space in the tank allows gasoline to expand. Do not fill the fuel tank completely full. 4 4. Install the fuel tank cap securely, turning it until it clicks. 5.
Checking the Hydraulic-Fluid Level CAUTION The hydraulic breather/filler cap is designed to pressurize the reservoir to 34 kPa (5 psi). Service Interval: Before each use or daily Loosen the cap slowly to avoid injury whenever adding oil or working on the hydraulic system. Use a wrench on the hex directly under the cap. Hydraulic fluid type: Mobil 424 Hydraulic Oil or equivalent The machines hydraulic tank is filled at the factory with approximately 28.4 liters (30 quarts) hydraulic fluid.
Note: The more you squeeze the handle, the faster the machine will travel. The more you squeeze the handle, the faster the machine will travel. 7. Turn the engine On/Off switch to the On position; refer to On/Off Switch (page 10). 8. Pull the recoil starter handle out until positive engagement results, then pull it vigorously to start the engine ( Recoil Starter Handle (page 10)). 6. When you release the speed control handle the machine will stop.
Parking the Machine Transporting the Machine Parking on a Grade When transporting the machine on a trailer, always use the following procedure: Important: Do not operate or drive the machine on roadways. Parking the machine on a grade should be avoided if possible. If the machine must be parked on a grade, park it at a right angle to the slope, apply the parking brake and block the wheels, if necessary. 1. Stop the engine and apply the parking brake. 2.
cm (36 inch) wide machine without any special tools for hub removal. Lift the machine with a fork lift from the side or from the front (Figure 13 and Figure 14). Pull out on the platform release ring (Figure 15) and raise the standing platform to allow access to the fork pockets. 1. Position the inner wheel of the machine over a 2x4 and apply the parking brake. 2. Remove the large tee bolt in the center of the wheel with a crow bar (Figure 16). 1 1 g019610 Figure 13 1.
Maintenance Note: Determine the left and right sides of the machine from the normal operating position. Recommended Maintenance Schedule(s) Maintenance Service Interval Maintenance Procedure After the first 50 hours • Change the engine oil. Before each use or daily • • • • • • Check the engine oil level. Check the hydraulic fluid level. Check service brake operation. Check parking brake operation. Remove debris from the machine. Check for loose fasteners.
Premaintenance Procedures 1 Removing the Cowl Note: You must dump the hopper before you remove the cowl. This can be done by either using the hydraulics, or by removing the pin in the hydraulic cylinder and the hopper base. 1. Before removing the cowl (Figure 17), stop the engine and allow the engine to cool. g019604 Figure 18 1. Cowl latch 3. Install the cowl and secure the latches upon completion of the task. g019788 1 Figure 17 1. Cowl 2. Unhook the cowl latches (Figure 18) and remove the cowl.
Lubrication Engine Maintenance Greasing the Machine Servicing the Air Cleaner Service Interval: Every 50 hours—Grease and oil the machine. Service Interval: Every 50 hours—Clean the air cleaner. Every 300 hours—Replace the paper element. 1. Make sure that the wire is off the spark plug. 2. Remove wing nut securing air-cleaner cover to air cleaner and remove cover. Clean cover thoroughly (Figure 21). 3. Remove the wing nut from the air filter, and remove the filter (Figure 21).
Changing the Engine Oil 6. Cleaning the foam element: A. Wash foam element in a solution of liquid soap and warm water. Service Interval: After the first 50 hours—Change the engine oil. Note: Squeeze to remove dirt, but do not twist because the foam may tear. B. C. Every 100 hours—Change the engine oil. Crankcase capacity: 1.1 liters (1.16 quarts). Dry by wrapping in a clean rag. Squeeze rag and foam element to dry, but do not twist because the foam may tear. Oil type: API classification SJ or later.
Replacing the Spark Plug Fuel System Maintenance Service Interval: Every 100 hours—Check/adjust the spark plug. Every 300 hours—Replace the spark plug. Cleaning the Sediment Cup Spark plug type: NGK BPR 6ES spark plug or equivalent. Service Interval: Every 100 hours—Clean the sediment cup. Air gap: 0.70-0.80 mm (0.028-0.031 inch). 1. Pull the wire off the spark plug. DANGER 2. Clean around spark plug and remove plug from cylinder head.
4. Rotate the lever for the engine switch clockwise to the Stop position, and allow the engine to cool (Figure 25). 2 1 5. Carefully remove the spark-plug wire from the terminal of the spark plug (Figure 26). 1 G018789 3 G020544 Figure 24 1. Fuel valve 2. O-ring 3. Fuel sediment bowl G019281 Figure 26 2. Wash the sediment cup and O-ring in nonflammable solvent, and dry them thoroughly. 1. Spark-plug wire 3. Place the O-ring in the fuel valve, and install the sediment cup (Figure 24). 6.
Drive System Maintenance 10. Align the clamps over the hoses at the barbed area of the filter, and secure the clamps to the hoses. 11. Connect the spark-plug wire (Figure 26). 12. Open the tank-shutoff valve and turn on the engine switch, and check for fuel leaks (Figure 25).
Checking the Tires and Lug Nuts Controls System Maintenance Service Interval: Every 40 hours—Check the condition of the tires. Brake Maintenance Every 40 hours—Check the lug nuts. • Inspect tires for cuts, slashes, or bulges. Tires with defects WARNING need to be replaced or repaired for proper handling and safety. If the brakes are not properly adjusted, serious injury, or death, may occur. • Check weekly to make sure all lug nuts are tight. Torque the lug nuts to 122 N-m (90 ft-lbs).
1 Note: If the machine moves forward, refer to Adjusting the Parking Brake (page 25). 5. Release the forward-speed-control lever. 6. Release the parking brake (Figure 29). 7. Grasp the forward-speed-control lever. Note: The machine should move forward. Note: If the machine does not move forward, refer to Adjusting the Parking Brake (page 25). 8. Step on the service brake, set the parking brake, and stop the engine.
Hydraulic System Maintenance Note: Rotate the knob no more than 1 revolution each time. 5. Test the parking brake; refer to Checking the Parking Brake (page 25). WARNING 6. Repeat steps 1 through 5 until the machine does not move forward. Hydraulic fluid escaping under pressure can penetrate skin and cause injury. Fluid injected into the skin must be surgically removed within a few hours by a doctor familiar with this form of injury or gangrene may result.
6. Install the replacement hydraulic filter onto the filter adapter (Figure 32). Tighten it clockwise until the rubber gasket contacts the filter adapter, then tighten the filter an additional 3/4 turn. 5. Place a large drain pan under the drain plug located at the bottom of the hydraulic tank. 6. Remove the drain plug and allow the oil to drain into the pan. 7. Clean up any spilled fluid. 7. When finished, install and tighten the drain plug. 8.
Cleaning Storage 1. Stop the engine and set the parking brake. 2. Remove dirt and grime from the external parts of the entire machine, especially the engine. Clean dirt and chaff from the outside of the engine cylinder head fins and blower housing. 3. Service the air cleaner; refer to Servicing the Air Cleaner (page 19). 4. Grease the machine; refer to Greasing the Machine (page 19). 5. Change the engine crankcase oil; refer to Changing the Engine Oil (page 20). 6.
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The Toro Warranty A limited warranty (see warranty periods below) Conditions and Products Covered The Toro Company and its affiliate, Toro Warranty Company, pursuant to an agreement between them, jointly warrant your Toro Concrete, Masonry, and Compaction Equipment Products listed below to be free from defects in materials or workmanship. This warranty covers the cost of parts and labor, but you must pay transportation costs. for that part.
