Form No. 3429-703 Rev A MMX-650E-S and MMX-850E-S Mortar Mixers Model No. 60212—Serial No. 404320000 and Up Model No. 60218—Serial No. 404320000 and Up Model No. 60219—Serial No. 404320000 and Up Register at www.Toro.com.
WARNING CALIFORNIA Proposition 65 Warning The power cord on this product contains lead, a chemical known to the State of California to cause birth defects or other reproductive harm. Wash hands after handling. Use of this product may cause exposure to chemicals known to the State of California to cause cancer, birth defects, or other reproductive harm. Introduction g028582 Figure 1 This machine is designed to mix mortar, plaster, fireproofing material, grout, and other small-grained cement products.
Contents Safety Safety ....................................................................... 3 Safe Operating Practices.................................... 3 Safety and Instructional Decals .......................... 7 Setup ........................................................................ 8 1 Installing the Dump Handle .............................. 8 2 Installing the Tow Pole ..................................... 8 3 Installing the Safety Chain ...............................
Towing • Never let children or untrained people operate or service the equipment. Local regulations may restrict the age of the operator. Check with your local county or state towing safety regulations before towing the machine. • In order to reduce the possibility of an accident while transporting the machine on public roads, make sure the towing vehicle is mechanically sound and in good operating condition. • Turn off the motor before transporting the machine.
• Chock the tires when using the machine. • Use only accessories and attachments approved by the manufacturer. • When not using the machine, chock the tires or • Wear personal protective equipment and keep it attached to the tow vehicle. appropriate clothing including: • Keep hands away from any moving parts. Keep – Hard hat feet away from the tires and the front post. – Respirator or dust mask • Do not operate the machine outdoors in the rain.
Maintenance and Storage • Before performing maintenance, do the following: – Park the machine on level ground. – Stop the motor. Wait for all movement to stop before adjusting, cleaning, or repairing. – Let the motor cool before performing maintenance or storing the machine. – Unplug the machine before making any repairs. • Never lubricate, service, repair, or adjust the machine while it is running. • Keep equipment materials clear from the motor. • Never allow untrained personnel to service the machine.
Safety and Instructional Decals Safety decals and instructions are easily visible to the operator and are located near any area of potential danger. Replace any decal that is damaged or lost. decal125-8175 125–8175 1. Read the Operator’s Manual for information on greasing the machine. decal127-1652 127–1652 decal125-8216 125–8216 1. Read the Operator’s Manual for information on how to tow the machine. 2. Warning—limit towing speed to less than 55 mph / 88 km/h. decal133-8062 133-8062 7 1.
Setup Loose Parts Use the chart below to verify that all parts have been shipped. Procedure Description Use Qty. 1 Dump handle Bolt Nut 1 2 2 Install the dump handle. 2 Tow pole kit (sold separately) 1 Install the tow pole. 3 Safety chain (sold with optional tow pole kit) Connecting link (sold with optional tow pole kit) 4 No parts required 1 Install the safety chain. 2 – Adjusting the mixing paddles.
2 3 Installing the Tow Pole Installing the Safety Chain Parts needed for this procedure: Parts needed for this procedure: 1 Tow pole kit (sold separately) Installing the Tow Pole to the Machine 78.7 cm (31 inches) 50 mm (2 inch) ball—forged 78.7 cm (31 inches) Pintle 78.7 cm (31 inches) 1. Connecting link (sold with optional tow pole kit) pole kit.
Installing the Connecting Links Product Overview Note: The connecting links are part of the optional tow pole kit. 1. Align the connecting link to the last link in one end of the safety chain (Figure 5D). 2. Insert the connecting link through the chain link until the connecting link snaps closed. 3. Repeat steps 1 and 2 to install the other connecting link in the other end of the safety chain.
Controls Dump Handle Become familiar with all the controls before you start the motor and operate the machine. Use the dump handle to rotate the drum to the dump position and to rotate the drum to the mix position (upright). Clutch Lever The clutch lever is used to engage and disengage motor power to the paddles. g019875 Figure 7 g028572 Figure 9 1. Clutch lever 1.
Motor ON/OFF Switch The ON/OFF switch (Figure 12) allows the operator of the machine to start and stop the motor. This switch is located on the front of the motor. It is marked (ON) and (OFF). Rotate the ON/OFF switch to the ON position to start and run the motor. Rotate the ON/OFF switch to the OFF position to stop the motor. g029823 Figure 10 1. Voltage block Motor Controls The following motor controls are found on all models: g020669 Figure 12 1. Motor ON/OFF switch g022280 Figure 11 1.
Machine Specifications (cont'd.) Model 60212 60218 60219 Batch Capacity 0.17 cubic m (6.0 cubic ft) 0.23 cubic m (8.0 cubic ft) 0.23 cubic m (8.0 cubic ft) Total Volume 0.20 cubic m (7.1 cubic ft) 0.25 cubic m (9.0 cubic ft) 0.25 cubic m (9.
Checking the Tires and Wheels Operation Service Interval: Before each use or daily—Inspect the tires and wheels. Important: Before operating, remove any debris from the machine. Ensure that the area is clear of people. WARNING Failure to maintain correct tire pressure may result in tire failure and loss of control, resulting in property damage and serious injury or death. • Check the tire pressure frequently to ensure proper inflation.
2. Hitching a Machine with a Stamped Ball Coupler Ensure that the tires are inflated to the correct air pressure. The following Tire Air Pressure table shows the appropriate air pressure for the tires as installed at the factory. 1. Apply chassis grease to the socket of the coupler and the area of the clamp that contacts the ball. Oil the pivot points and sliding surfaces of the coupler with SAE 30 motor oil. 2. Open the coupler latch (Figure 17).
7. If the machine is equipped with a trailer-light kit, connect the wire plug of the tow vehicle to the wire plug of the machine. 6. Hitching a Machine with a Forged Ball Coupler 1. If the machine is equipped with a trailer-light kit, connect the wire plug of the tow vehicle to the wire plug of the machine. Hitching a Machine with a Pintle Hitch Tow Pole Apply removable thread-locking compound to the threads of the coupler bolt to prevent the coupler handle from coming loose (Figure 18). 1.
Connecting the Safety Chains to the Tow Vehicle Connect the safety chain to the machine and the tow vehicle as follows: 1. Pull the safety chain through the slots in the keyholes located in the front post of the machine, so that there is just enough slack on each side for turning around corners when towing the machine (Figure 20). Note: Stow the excess chain inside the bottom of the front post by pushing it into the keyholes and latching the appropriate links into the keyhole slots. 2.
Adjusting the Axle Width 5. WARNING Mechanical or hydraulic jacks may fail to support the machine and cause serious injury. Use jack stands when supporting the machine. 1. 6. 7. Align a jack with an adequate lift height and weight capacity under the axle; refer to Specifications (page 12). 8. 2. Lift the machine until the tires are off the ground. 3. Use a jack stand at each support point on the rear frame extension (Figure 22).
Opening and Closing the Cowl gloves without draw strings or loose cuffs, eye protection, and a dust mask or respirator. A mesh visor alone does not provide sufficient eye protection; supplement with protective glasses. • Ensure that you are familiar with the safety Opening the Cowl regulations and shutdown procedures described in the Operator’s Manual. 1. • Ensure that all guards are in place and in good condition.
2. At the back of the machine, grasp the latch and pull it onto the latch anchor on the rear cowl. 3. At the side of the machine, grasp the latch and pull it onto the latch anchor on the rear cowl. 4. Repeat step 3 at the opposite side of the machine (Figure 24). To reduce the risk of electric shock, this machine has a polarized plug (unique blade shapes and widths).
Powering the Machine with a Portable Generator Important: Ensure that the paddles spin freely. Check for stone, masonry, or concrete material between the paddles and the drum. When using a portable generator as an electrical source, ensure the following power output specifications: 4. On the side of the junction box for the motor, press the reset button for the thermal-overload protector (Figure 25). Model Voltage Amperes Kilowatt hour Frequency/ phase 5.
Using the Clutch Lever Important: Ensure that the paddles do not turn when the clutch lever is in the OFF position. Move the clutch lever clockwise to engage the clutch, and counterclockwise to disengage the clutch (Figure 26). Use the clutch lever to control the power transmission to the paddles of the machine. g019873 Figure 26 1. OFF position 2. ON position Mixing the Material DANGER Eye and skin contact with concrete materials and breathing the dust involved is hazardous to your health.
Mixing a Batch of Material in the Machine Note: Follow the manufacturer’s instructions that are printed on the packaging of the product you are using. 1. 2. 3. 4. 5. Ensure that there is no old, loose material in the drum that can contaminate the batch of material; refer to Cleaning the Drum (page 24) and Dumping the Drum (page 24), then return the drum to the upright position. Note: Ensure that the drum is in the mix position (upright) and the drum latch is engaged.
7. Release the drum latch and dump the drum; refer to Dumping the Drum (page 24). 3. Lift the handle of the drum latch (Figure 28). 4. With both hands on the dump handle, rotate it counterclockwise to discharge the contents of the drum (Figure 28). Using the Drum Note: Allow the machine to completely discharge the contents of the drum. DANGER Contact with the mixing paddles could cause damage or injury. 5.
Maintenance Important: Before performing any maintenance procedures, first stop the motor, wait 5 minutes to allow all moving parts to come to a complete stop and cool, and unplug the power cord. Recommended Maintenance Schedule(s) Maintenance Service Interval Maintenance Procedure After the first 10 hours • Check the tension of the drive chain, and adjust it as needed. After the first 25 hours • Inspect the belts and adjust as necessary. Before each use or daily • Inspect the tires and wheels.
Lubrication Installing the Divider Plate 1. Guide the divider plate into position against the front cowl. Lubricating the Bearings and Seals Note: Start with the divider plate rotated slightly counterclockwise, and then rotate it clockwise while lowering it into position. Ensure that the divider plate is not backward. Service Interval: After each use—Lubricate the trunnions. Monthly—Lubricate the pillow-block bearings.
Lubricating the Motor Bearings Service Interval: Every 6,000 hours Grease type: electric-motor bearing grease 1. Clean around each grease fitting with a rag. 2. Pump 1 or 2 shots of grease into each fitting (Figure 32). Important: Do not over-lubricate the motor. g021588 Figure 32 3. g021101 Figure 31 1. Pillow-block bearings 3. Front trunnion 2. Rear trunnion 2. Pump grease into each fitting as follows: • For the pillow-block bearings, pump 1 shot of grease into each fitting (Figure 31).
Lubricating the Drive Chain Belt Maintenance Service Interval: Every 40 hours—Lubricate the drive chain with a non-sticky chain lubricant. Servicing the Belts Apply a chain lubricant that is non-sticky to help prevent dirt and abrasive particles from sticking to the chain. Inspecting the Belts Service Interval: After the first 25 hours—Inspect the belts and adjust as necessary. Every 40 hours—Inspect the belts and adjust as necessary. 1.
3. If the measured air gap is not within the specified range, adjust the gap as follows: A. Move the clutch lever to the OFF position; refer to Controlling the Paddles (page 21). B. Loosen the nuts and bolts that secure the motor to the motor deck (Figure 35). g020663 Figure 36 g020662 Figure 35 1. Nut and bolt C. 1. Motor pulley 5. Idler shaft 2. Idler pulley 6. Jam nut 3. Belt 4. Belt guide 7. Setscrew 8.
3. Note: Do not align the rear belt to the idler Remove the nut that secures the belt guide to the motor, and remove the belt guide (Figure 37). pulley. 3. Align the forward belt to the forward groove of the idler pulley. 4. Slip the rear belt over the idler pulley and align the belt to the rear pulley groove. 5. Slip the forward belt over the motor pulley and align the belt to the forward pulley groove. 6.
4. Aligning the Pulleys If the air gap is not within the specified range, do the following: A. Loosen the nut that secures the belt guide to the motor (Figure 39). Important: Ensure that the belt guide is 1. Remove the divider plate; refer to Removing the Divider Plate (page 25). 2. Place a straightedge across the face of the motor pulley and the idler pulley (Figure 40). toward the motor pulley. B. Rotate the belt guide up or down until there is an air gap of 2.5 to 4.
Drive Chain Maintenance 2. Loosen the nuts and bolts that secure the pillow-block bearings for the idler pulley (Figure 42). Checking and Adjusting the Drive Chain Service Interval: After the first 10 hours Every 50 hours The drive chain should have 5 to 10 mm (7/32 to 13/32 inch) of flex when applying 6.8 kg (15 lb) of pressure at mid-span. Checking the Drive-Chain Tension 1. Remove the divider plate; refer to Removing the Divider Plate (page 25). 2.
Paddle Maintenance Note: Over time, you may need to adjust the mixer paddles to account for wear. Adjusting the Paddles Aligning the Circumferential Drum Wipers 1. 2. g029188 Figure 45 Rotate a paddle from the left row of paddles around the drum and locate at the interior of the drum the smallest distance between the drum and the wiper of the paddle (Figure 44). Mark the inside of the inside of the drum at the location that you determined in step 1. 1. Wiper 4. Paddle blade 2.
Aligning the End Paddle Wipers 1. 2. Aligning the Adjustable End Paddles Rotate the wiper and fixed paddle around the endplate of the drum and locate smallest distance between the drum and the wiper of the paddle. Mark the inside of the endplate at the location that you determined in step 1. 1. Align the adjustable end paddle to the mark that you made in step 2 of Aligning the End Paddle Wipers (page 34). 2.
Cleaning Storage Cleaning the Machine Storing the Machine Regular cleaning and washing will increase the life span of the machine. Clean the machine after each use, before the dirt hardens. For storage over 30 days, prepare the machine as follows: 1. Move the ON/OFF switch to the OFF position, and unplug the power cord. 2. Remove dirt and grime from the external parts of the entire machine, especially the motor. Ensure that the motor is unplugged.
Troubleshooting Problem The electric motor does not start. Possible Cause Corrective Action 1. The connector for the machine is not plugged into a power source. 1. Plug the connector into a socket or an extension cord from an electrical source. 2. The thermal-overload protection for the motors is activated. 3. The current protector for the electrical source is open. 4. The machine is plugged into an electrical source less than 115 volts or greater than 230 volts. 5.
Schematics g021587 Electric Motor Schematic (Rev.
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California Proposition 65 Warning Information What is this warning? You may see a product for sale that has a warning label like the following: WARNING: Cancer and Reproductive Harm—www.p65Warnings.ca.gov. What is Prop 65? Prop 65 applies to any company operating in California, selling products in California, or manufacturing products that may be sold in or brought into California.
