Form No. 3385-481 Rev B GreensPro™ 1240 Greens Roller Model No. 44912—Serial No. 314000001 and Up Register at www.Toro.com.
This product complies with all relevant European directives. For details, please see the separate product specific Declaration of Conformity (DOC) sheet. WARNING CALIFORNIA Proposition 65 Warning This product contains a chemical or chemicals known to the State of California to cause cancer, birth defects, or reproductive harm. The engine exhaust from this product contains chemicals known to the State of California to cause cancer, birth defects, or other reproductive harm. Figure 1 1.
Contents Safety ........................................................................... 4 Safe Operating Practices........................................... 4 Toro Safety............................................................. 5 Sound Power Level .................................................. 6 Sound Pressure Level............................................... 6 Vibration Level ....................................................... 6 Safety and Instructional Decals ..........................
Preparation Safety • While operating the machine, always wear substantial This machine has been designed in accordance with EN ISO 12100: 2010. Improperly using or maintaining the machine can result in injury. To reduce the potential for injury, comply with these safety instructions and always pay attention to the safety alert symbol, which means Caution, Warning, or Danger—personal safety instruction. Failure to comply with the instruction may result in personal injury or death.
Maintenance and Storage • Before dismounting the machine, ensure that it is parked • • • • • • • • • • • • • • • • • • on a level surface so that it does not roll away. Chock the wheels or rollers as required. Slow down and use extra care on hillsides. Be sure to travel in the recommended direction on hillsides. Turf conditions can affect the stability of the machine. Use caution while operating near drop-offs. Slow down and use caution when making turns and when changing directions on slopes.
Vibration Level • The direction on the machine (right or left) is determined from the seated operators position. Hand-Arm • Know how to stop the engine quickly. • Do not operate the machine while wearing tennis shoes Measured vibration level for right hand = 4.3 m/s2 or sneakers. Measured vibration level for left hand = 3.4 m/s2 • Wearing safety shoes and long pants is advisable and Uncertainty Value (K) = 2.1 m/s2 required by some local ordinances and insurance regulations.
Safety and Instructional Decals Safety decals and instructions are easily visible to the operator and are located near any area of potential danger. Replace any decal that is damaged or lost. 93-6686 1. Hydraulic oil 2. Read the Operator's Manual. 111–5650 1. Traction pedal, push to move right. 117–2718 104–7049 1. Read the Operator’s Manual. 127–0392 111–5646 1. Warning—keep away from hot surfaces. 1.
127–5832 1. Warning—read the Operator’s Manual. 2. Warning—do not operate the machine unless you have received instruction. 127–5889 (Affix over part no. 127–5832 for CE*) 4. Warning—keep hands away from moving parts; keep all guards and safeties in place. * This safety decal includes a slope warning required on the machine for compliance to the European Lawn Mower Safety Standard EN836:1997.
127–5867 1. Read the Operator’s Manual.
127–5884 1. Read the Operator’s Manual. 3. 1) Push the hitch up; 2) Release the latch lever; 3) Pull the hitch down; 4) Step on the foot pedal until the hitch snaps into place; 5) Insert the lock pin. 2. 1) Pull the lock pin; 2) Tip the machine up; 3) Unlatch the hitch; 4) Raise the hitch until the lever latch locks in the slide. 127-8010 1. Loosen the jam nut on the tensioning rod. 3. Hand-tighten the jam nut against the fixed bracket.
Setup Loose Parts Use the chart below to verify that all parts have been shipped. Procedure Description Use Qty. 1 Transport wheel 2 Install the transport wheels. 2 Hitch assembly Bolt (M10 x 100 mm) Washer (M10) Nut (M10) Bolt (M12 x 100 mm) Washer (M12) Nut (M12) Spacer washer (when applicable) 1 1 2 1 1 2 1 2 Install the hitch assembly. Warning decal 1 Replace the warning decal. No parts required – Remove the machine from the pallet. Lubricants (not included) – Lubricate the machine.
3. Install the transport wheels onto the wheel hubs with the lug nuts. Hand-tighten the lug nuts. Note: The lug nuts will be torqued at the completion of step 2. 4. Adjust the tire pressure to 69 kPa (10 psi). 2 Installing the Hitch Assembly Parts needed for this procedure: 1 Hitch assembly 1 Bolt (M10 x 100 mm) 2 Washer (M10) 1 Nut (M10) 1 Bolt (M12 x 100 mm) 2 Washer (M12) 1 Nut (M12) 2 Spacer washer (when applicable) Figure 4 Procedure 1. Hitch 5. Washer (M12), 2 2.
3. Push up on the hitch assembly until the latch lever is unlocked from the slide detent (Figure 6). 6. Insert the locking pin (Figure 7). 7. Torque the lug nuts on the transport wheels to 108 N-m (80 ft-lb). 3 Replacing the Warning Decal Parts needed for this procedure: 1 Warning decal Procedure On machines requiring European CE compliance, replace the warning decal, part number 127-5832 with the warning decal, part number 127-5889. Figure 6 1. Latch lever 4 4. Pull the hitch down. 5.
Note: The height of the wood boards should be slightly lower than the pallet. You can use pieces removed from the sides and/or ends of the crate. 3. Carefully roll the machine off the pallet, onto the wood boards, and then to the ground. Important: Ensure that the rollers do not contact the pallet as the machine drops to the ground. 4. Remove any remaining packaging.
Controls Product Overview 2 1 3 Note: Refer to your engine operator's manual for complete control information. 4 Steering Wheel The steering wheel (Figure 9) controls the angle of the smoothing rollers, which in turn steer the machine. The amount the wheel can be turned is limited, so the turning circle of the machine is relatively large. To move forward or back, simply turn the steering wheel to suit the direction for which you are aiming.
Engine Controls Throttle Lever The throttle lever (Figure 12) controls the speed (rpm) of the engine. It is located next to the choke control. It sets the engine rpm and therefore can increase and decrease the speed of the machine. For best performance, set this control to the fast position. On/Off Switch The On/Off switch (Figure 11) allows the operator of the machine to start and stop the engine. This switch is located on the front of the engine.
Filling the Fuel Tank Operation • For best results, use only clean, fresh (less than 30 days Note: Determine the left and right sides of the machine from the normal operating position. old), unleaded gasoline with an octane rating of 87 or higher ((R+M)/2 rating method). • Ethanol: Gasoline with up to 10% ethanol (gasohol) Think Safety First or 15% MTBE (methyl tertiary butyl ether) by volume is acceptable. Ethanol and MTBE are not the same.
1 DANGER In certain conditions, gasoline is extremely flammable and highly explosive. A fire or explosion from gasoline can burn you and others and can damage property. • Fill the fuel tank outdoors, in an open area, when the engine is cold. Wipe up any gasoline that spills. • Do not fill the fuel tank completely full. Add gasoline to the fuel tank until the level is 25 mm (1 inch) below the top of the tank. This empty space in the tank allows the gasoline to expand.
Transporting the Machine out, because the rope may break or the recoil assembly may be damaged. 1. Drive the machine to the transport vehicle. 6. When the engine has started, push the choke lever to the off position. 2. Move the throttle lever to the low-speed position, and allow the engine to run for 10 to 20 seconds. 7. Move the throttle lever to the desired setting (usually Fast). 3. Turn the On/Off switch to the Off position. 4. Turn the fuel-shutoff valve to the Closed position.
D. Raise the hitch (Figure 19) until the latch lever locks in the slide detent (Figure 15). 1 G024332 Figure 19 2 Operating the Machine G024197 Figure 17 1. Hitch pedal D. 1. Sit on the operator seat, taking care not to contact the motion pedals as you sit down. 2. Locking pin 2. Adjust the seat and steering wheel to a comfortable operating position. Insert the locking pin (Figure 17). 3.
become accustomed to the steering. To move forward while traversing to the right, turn the steering wheel counterclockwise. To move forward while traversing to the left, turn the steering wheel clockwise. This is reversed if you want to move backward. Important: To stop the machine in an emergency, press the other pedal to the neutral position. As an example, with the right pedal pressed and traveling to the right, press the left pedal to neutral to bring the machine to a stop.
Maintenance Recommended Maintenance Schedule(s) Maintenance Service Interval Maintenance Procedure After the first 5 hours • Check the drive chain tension and adjust it as necessary. • Check for any loose nuts, bolts or fittings and tighten as required. After the first 20 hours • Change the engine oil. • Change the hydraulic fluid and filter. Before each use or daily • Lubricate the drive-roller bearings and the steering heads (lubricate immediately after every washing). • Lubricate the pivot points.
WARNING If you are not careful with hazardous substances, they can cause serious personal injury. • Read the labels and instructions for the materials that you use. • Wear the necessary personal protective safety equipment, and use hazardous substances carefully.
Notation for Areas of Concern Inspection performed by: Item Date Information 1 2 3 4 5 6 7 8 Important: Refer to your Engine Operator's Manual for additional maintenance procedures. Daily Maintenance Checklist Duplicate this page for routine use. For the week of: Maintenance Check Item Mon. Tues. Check that pivot joints operate freely. Check the fuel level. Check the engine oil level. Check the hydraulic fluid level. Check the air filter. Clean the engine cooling fins. Check unusual engine noises.
Lubrication Premaintenance Procedures Lubricating the Drive-roller Bearings and the Steering Heads The performance of certain maintenance, adjustments, or repair operations will be determined by the owner’s facilities. Excessive tilting of the machine for the purpose of under-deck servicing should be avoided. If the machine is tilted there is a risk that engine oil can enter the cylinder head of the engine, and hydraulic fluid can leak from the cap located on top of the tank.
Engine Maintenance Lubricating the Linkage Pivot Points Engine Oil Service Interval: Before each use or daily Crankcase Capacity: 0.60 L (0.63 US qt) Apply a few drops of SAE 30 engine oil or spray lubricant to all the pivot points after cleaning the machine. Type: APl service classification SL, SM, SN, or higher Viscosity: select according to ambient temperature; refer to Figure 23.
3. Remove the oil-filler cap/dipstick by rotating it counterclockwise. 1 2 3 4 5 6 4. Wipe the oil-filler cap/dipstick clean and insert it into the filler port. Note: Do not screw the dipstick into the port. 5. Remove the dipstick and check the oil level. Note: If the oil level is near or below the lower-limit mark on the dipstick, add only enough oil to raise level to the upper-limit mark (bottom edge of the oil-fill hole); refer to Figure 25. Check the oil level again.
to distribute oil thoroughly. The foam element should be damp with oil. 8. Clean the paper element by tapping the filter element several times on a hard surface to remove the dirt. Note: Never brush dirt off the element or use compressed air to remove dirt; brushing forces dirt into the fibers and compressed air will damage the paper filter. 9. Install the foam element, the paper element, and the air-cleaner cover.
1 2 3 Fuel System Maintenance 4 Cleaning the Sediment Cup Service Interval: Every 100 hours—Clean the sediment cup. DANGER G019300 Figure 29 1. Side electrode 2. Center electrode In certain conditions, gasoline is extremely flammable and highly explosive. A fire or explosion from gasoline can burn you and others and can damage property. 3. Insulator 4. 0.70 to 0.80 mm (0.028 to 0.031 inch) • Fill the fuel tank outdoors, in an open area, when the engine is cold. Wipe up any gasoline that spills.
Drive System Maintenance Servicing the Hydraulic Fluid The hydraulic system is filled at the factory with high-quality hydraulic fluid. Check the level of the hydraulic fluid before the engine is first started and daily thereafter. Note: Before working on any part of the hydraulic drive system, stop the engine to depressurize the system.
1 High Viscosity Index/Low Pour Point Anti-wear Hydraulic Fluid, ISO VG 46 Multigrade Material Properties: Viscosity, ASTM D445 cSt @ 40°C (104°F) 44 to 48 cSt @ 100°C (212°F) 7.9 to 9.
Setting the Drive Chain Tension 1 Service Interval: After the first 5 hours—Check the drive chain tension and adjust it as necessary. Before each use or daily—Check the drive chain tension and adjust it as necessary. The drive chain is located under the cover and is tensioned by the idler sprockets, which are mounted to an idler arm. You can tension this arm further if the chain has stretched. G024238 1. Remove the cover and set it aside; refer to Removing the Cover (page 25). Figure 33 1.
Storage 1. Remove grass clippings, dirt, and grime from the external parts of the entire machine, especially the rollers and engine. Clean dirt and chaff from the outside of the cylinder-head fins and the blower housing on the engine. Important: You can wash the machine with mild detergent and water. Do not pressure wash the machine. Avoid excessive use of water, especially near the engine. 2. For long-term storage (more than 90 days) add stabilizer/conditioner additive to fuel in the tank. A.
Notes: 34
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The Toro Total Coverage Guarantee A Limited Warranty Conditions and Products Covered The Toro® Company and its affiliate, Toro Warranty Company, pursuant to an agreement between them, jointly warrant your Toro Commercial product (“Product”) to be free from defects in materials or workmanship for two years or 1500 operational hours*, whichever occurs first. This warranty is applicable to all products with the exception of Aerators (refer to separate warranty statements for these products).
