Installation Instructions

ManualsBrandsToro ManualsTop DressersHydraulic Power Pack, ProPass 200 Top Dresser with Tow-Type Chassis

FormNo.3380-563RevA

HydraulicPowerPack

ProPass200TopDresser

ModelNo.44713—SerialNo.314000001andUp

InstallationInstructions

WARNING

CALIFORNIA

Proposition65Warning

ThisproductcontainsachemicalorchemicalsknowntotheStateofCaliforniato

causecancer,birthdefects,orreproductiveharm.

TheengineexhaustfromthisproductcontainschemicalsknowntotheStateofCalifornia

tocausecancer,birthdefects,orotherreproductiveharm.

Safety

SafetyandInstructionalDecals

Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyareaofpotential

danger.Replaceanydecalthatisdamagedorlost.

115-2047

1.Warning—donottouchthehotsurface.

119-6844

1.Cutting/dismembermenthazardofhand,conveyor—stay

awayfrommovingparts,keepallguardsandshieldsin

place.

119–6807

1.Warning—nostep

119–6829

1.ReadtheOperator'sManual.

2.Maximumloadof907kg(2000lbs)resultsinanaxleweight

of1,530kg(3320lbs)andatongueweightof145kg(320

lbs).

3.Emptyhopperhasanaxleweightof599kg(1320lbs)and

atongueweightof48kg(105lbs).

8111LyndaleAvenueSouth

Bloomington,MN55420

Registeratwww.T oro.com.

OriginalInstructions(EN)

PrintedintheUSA.

AllRightsReserved

*3380-563*A

Summary of content (12 pages)

PAGE 1
Form No. 3380-563 Rev A Hydraulic Power Pack ProPass 200 Top Dresser Model No. 44713—Serial No. 314000001 and Up Installation Instructions WARNING CALIFORNIA Proposition 65 Warning This product contains a chemical or chemicals known to the State of California to cause cancer, birth defects, or reproductive harm. The engine exhaust from this product contains chemicals known to the State of California to cause cancer, birth defects, or other reproductive harm.
PAGE 2
Installation 5. Ensure that the inlet and outlet fittings and the hose guide mounting bracket all fit cleanly within the round holes in the ProPass chassis rear wall (Figure 2). CAUTION Before attempting to install the ProPass - 11 HP Hydraulic Power Pack, ensure that: • The ProPass is located on firm level ground. • The ProPass jack stand is lowered. • All external hydraulic and electrical power sources are disconnected.
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Figure 3 Figure 5 1. Hitch tube 1. Mounting bolts (2) 17. Remove the two nuts holding the battery hold down straps in place and set the nuts, washers and bolt tube off to the side (Figure 4). Figure 6 1. One inch 20. Insert the (2) 1/2 x 5 inch bolts through the engine mount bracket holes ensuring that a flat washer is fitted against each outer face of the engine mount bracket and ensuring that the bolts pass clear beneath the bottom of the ProPass hitch tube.
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Figure 7 1. Hitch tube 2. Mounting bolts (2) 21. Adjust the engine mount bracket so that it is tight to the hitch. Fully tighten the two bolts securing the engine mount brackets to the engine mounting plate (Figure 8). 22. Check that the engine mounting plate is level and fully tighten the (2) 1/2 x 5 inch bolts through the engine mount bracket lower holes. 23. Place the battery onto the battery tray, positioning the terminals as shown in Figure 8. 24.
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Figure 9 Figure 10 1. Hose guide 1. Hose guide 34. Attach the hose guide to the battery tray tab using (2) 1/4 x 3/4 inch bolts and flange lock nuts (Figure 10). Note: Two mounting bolts must be removed from the chassis rear wall to allow the hydraulic tank to be mounted. Use the bolts for mounting the tank. 35. Mount the hydraulic tank to the ProPass chassis rear wall using the 3/8 x 1 inch bolts, nylon lock nuts and flat washers. Also, use the mounting bolts previously removed.
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Figure 12 1. Hydraulic pump Figure 15 2. Hydraulic hose #4 1. Pressure 38. On the SH version, model 44701, remove the fasteners securing the cover to the front of the ProPass and set the cover aside (Figure 13). 2. Return 40. If pressure and return hoses were previously installed at the locations shown in Figure 14 and Figure 15, remove them. Note: Make sure the hoses do not contact any hot, sharp or moving parts. Try to attain as much clearance from the muffler as possible. 41.
PAGE 7
Figure 19 Figure 17 1. Power harness 1. Hose routing 42. Tighten all of the hydraulic connections and fasteners. 43. Refit the ProPass Twin Spinner assembly. 44. Connect the black cable and the black pre-routed cable to the battery negative terminal and the white cable and the red pre-routed cable to the battery positive terminal. 45. Plug the intermediate wire harness into the power harness connector on the ProPass (Figure 18 or Figure 19). Figure 18 1. Power harness 2.
PAGE 8
Hydraulic System Operation The machine is shipped from the factory without hydraulic fluid so it must be filled with 32.9 liters (8.7 U.S. gallons) of high quality hydraulic fluid. Check the level of hydraulic oil before the machine is first started and daily thereafter. The recommended hydraulic fluids are as follows: CAUTION Ensure that all control systems are turned off when working on the Power Pack. Toro Premium Transmission/Hydraulic Tractor Fluid (Available in 5 gallon pails or 55 gallon drums.
PAGE 9
Gasoline with 15% ethanol (E15) by volume is not approved for use. Never use gasoline that contains more than 10% ethanol by volume, such as E15 (contains 15% ethanol), E20 (contains 20% ethanol), or E85 (contains up to 85% ethanol ). Using unapproved gasoline may cause performance problems and/or engine damage which may not be covered under warranty. • Do not use gasoline containing methanol. • Do not store fuel either in the fuel tank or fuel containers over the winter unless a fuel stabilizer is used.
PAGE 10
WARNING Battery terminals or metal tools could short against metal tractor components causing sparks. Sparks can cause the battery gasses to explode, resulting in personal injury. • When removing or installing the battery, do not allow the battery terminals to touch any metal parts of the tractor. • Do not allow metal tools to short between the battery terminals and metal parts of the tractor. Operating Tips • Connect the clevis hitch of the ProPass to the tow vehicle.
PAGE 11
Notes: 11
PAGE 12
The Toro Total Coverage Guarantee A Limited Warranty Conditions and Products Covered The Toro Company and its affiliate, Toro Warranty Company, pursuant to an agreement between them, jointly warrant your Toro Commercial product (“Product”) to be free from defects in materials or workmanship for two years or 1500 operational hours*, whichever occurs first. This warranty is applicable to all products with the exception of Aerators (refer to separate warranty statements for these products).