Installation Instructions

ManualsBrandsToro ManualsTop DressersHydraulic Power Pack, ProPass 200 Top Dresser with Tow-Type Chassis

FormNo.3365-561RevC

HydraulicPowerPack

ProPass-200TopDresser

ModelNo.44713—SerialNo.310001001andUp

InstallationInstructions

Safety

SafetyandInstructionalDecals

Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyareaof

potentialdanger.Replaceanydecalthatisdamagedorlost.

115-2047

1.Warning—donottouchthehotsurface.

119-6844

1.Cutting/dismembermenthazardofhand,conveyor—stay

awayfrommovingparts,keepallguardsandshieldsin

place.

119–6807

1.Warning—nostep

119–6829

1.ReadtheOperator'sManual.

2.Maximumloadof2000lbs(907kg)resultsinanaxleweight

of3320lbs(1,530kg)andatongueweightof320lbs(145

kg).

3.Emptyhopperhasanaxleweightof1320lbs(599kg)and

atongueweightof105lbs(48kg).

8111LyndaleAvenueSouth

Bloomington,MN55420

Registeratwww.Toro.com.

OriginalInstructions(EN)

PrintedintheUSA.

AllRightsReserved

Summary of content (12 pages)

PAGE 1
Form No. 3365-561 Rev C Hydraulic Power Pack ProPass-200 Top Dresser Model No. 44713—Serial No. 310001001 and Up Installation Instructions Safety Safety and Instructional Decals Safety decals and instructions are easily visible to the operator and are located near any area of potential danger. Replace any decal that is damaged or lost. 115-2047 119–6829 1. Warning—do not touch the hot surface. 1. Read the Operator's Manual. 2.
PAGE 2
Installation 5. Ensure that the inlet and outlet fittings and the hose guide mounting bracket all fit cleanly within the round holes in the ProPass chassis rear wall (Figure 2). CAUTION Before attempting to install the ProPass - 11 HP Hydraulic Power Pack, ensure that: • The ProPass is located on firm level ground. • The ProPass jack stand is lowered. • All external hydraulic and electrical power sources are disconnected.
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Figure 3 Figure 5 1. Hitch tube 1. Mounting bolts (2) 17. Remove the two nuts holding the battery hold down straps in place and set the nuts, washers and bolt tube off to the side (Figure 4). Figure 6 1. One inch 20. Insert the (2) 1/2 x 5 inch bolts through the engine mount bracket holes ensuring that a flat washer is fitted against each outer face of the engine mount bracket and ensuring that the bolts pass clear beneath the bottom of the ProPass hitch tube.
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Figure 7 1. Hitch tube 2. Mounting bolts (2) 21. Adjust the engine mount bracket so that it is tight to the hitch. Fully tighten the two bolts securing the engine mount brackets to the engine mounting plate (Figure 8). 22. Check that the engine mounting plate is level and fully tighten the (2) 1/2 x 5 inch bolts through the engine mount bracket lower holes. 23. Place the battery onto the battery tray, positioning the terminals as shown in Figure 8. 24.
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Figure 9 Figure 10 1. Hose guide 1. Hose guide 34. Attach the hose guide to the battery tray tab using (2) 1/4 x 3/4 inch bolts and flange lock nuts (Figure 10). Note: Two mounting bolts must be removed from the chassis rear wall to allow the hydraulic tank to be mounted. Use the bolts for mounting the tank. 35. Mount the hydraulic tank to the ProPass chassis rear wall using the 3/8 x 1 inch bolts, nylon lock nuts and flat washers. Also, use the mounting bolts previously removed.
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Figure 12 1. Hydraulic pump Figure 15 2. Hydraulic hose #4 1. Pressure 38. On the SH version, model 44701, remove the fasteners securing the cover to the front of the ProPass and set the cover aside (Figure 13). 2. Return 40. If pressure and return hoses were previously installed at the locations shown in Figure 14 and Figure 15, remove them. Note: Make sure the hoses do not contact any hot, sharp or moving parts. Try to attain as much clearance from the muffler as possible. 41.
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Figure 19 Figure 17 1. Power harness 1. Hose routing 42. Tighten all of the hydraulic connections and fasteners. 43. Refit the ProPass Twin Spinner assembly. 44. Connect the black cable and the black pre-routed cable to the battery negative terminal and the white cable and the red pre-routed cable to the battery positive terminal. 45. Plug the intermediate wire harness into the power harness connector on the ProPass (Figure 18 or Figure 19). Figure 18 1. Power harness 2.
PAGE 8
Operation Important: Make sure the engine oil is at the proper level. If the engine oil level is not correct, the engine will crank but will not start. CAUTION Hydraulic System Ensure that all control systems are turned off when working on the Power Pack. The machine is shipped from the factory without hydraulic fluid so it must be filled with 8.7 U.S. gallons (32.9 L) of high quality hydraulic fluid. Check the level of hydraulic oil before the machine is first started and daily thereafter.
PAGE 9
Filling the Fuel Tank WARNING Use unleaded fuel with an octane rating no less than 87. Charging the battery produces gasses that can explode. Activating and Charging the Battery Never smoke near the battery and keep sparks and flames away from battery. 4. Connect a 3 to 4 amp battery charger to the battery posts. Charge the battery at a rate of 3 to 4 amps until the specific gravity is 1.250 or higher and the temperature is at least 60 degrees F. (16 degrees C) with all cells gassing freely.
PAGE 10
Once the engine starts, turn off the choke and increase the throttle to maximum. • Test the ProPass operation. Ensure that there are no hydraulic leaks and make any additional adjustments. • After testing the hydraulic system, check the hydraulic fluid and add more if required. Note: Ensure that the pendant and any cords do not drag on the ground during operation.
PAGE 11
Notes: 11
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The Toro Total Coverage Guarantee A Limited Warranty Conditions and Products Covered The Toro Company and its affiliate, Toro Warranty Company, pursuant to an agreement between them, jointly warrant your Toro Commercial product (“Product”) to be free from defects in materials or workmanship for two years or 1500 operational hours*, whichever occurs first. This warranty is applicable to all products with the exception of Aerators (refer to separate warranty statements for these products).