Setup Manual Form No. 3365-184 Rev A Register your product at www.Toro.com ProPass-200 Top Dresser Model No. 44700-Serial No. 310000001 and Up Model No. 44701-Serial No. 310000001 and Up Model No. 44704 Model No. 44705 Model No. 44706 Model No.
Table of Contents Initial ProPass Base Model Setup ...................................................................... 1 Toro Workman Truck Mount Configuration ........................................................ 8 John Deere ProGator Truck Mount Configuration............................................ 13 Truckster TDC Chassis..................................................................................... 18 How to Install the Electrical Connection Kit ..........................................
Note: Throughout this manual, the terms “left” and “right” are used. When you stand behind the ProPass facing towards the rear of it, your left side corresponds to the left side of the ProPass. Initial ProPass Base Model Setup 1. Remove the Base Model ProPass from the shipping crate. 2. Remove the 6.4 x 19.1 mm (¼ x ¾ in) bolt and nut attaching the ProPass lifting device shipping bracket with the Twin Spinner (located at the rear of the Twin Spinner). Refer to Figure 1.
8. Attach a lifting device to the lifting bracket bolted inside the hopper assembly. Refer to Figure 7. Figure 4: Removing wood from Twin Spinner guard 6. Remove the four screws from the legs of the Twin Spinner. With the help of a partner, lift the Twin Spinner and remove the packing studs and packing foam. Refer to Figure 5 Figure 7: Lifting ProPass from shipping crate Note: Retain the lifting bracket for future use. Do not discard.
12. Install the option to be used with the ProPass. IMPORTANT: You may be required to change the quick couplers to adapt to your tow vehicle. IMPORTANT: If the ProPass is going to be used without an option, you MUST connect the two option quick couplers together at the rear of the machine to complete the hydraulic circuit. Refer to Figure 9.
Tow-Behind Chassis 1. (½”) flat washers on both sides of mount. Tighten bolts finger tight. Place the two suspension assemblies upright approx. 63.5 mm (2½”) apart with walking beam bearings (Plastic blocks) on underside of suspension tubes. Block the chassis tubes and at least one tire on each axle as shown in Figure 10. Figure 12: Install Front Brace 4. Figure 10: Blocked Suspension Tubes 2. Install the Upper Cross Members with the same 12.
**Note: The left side rear gusset has a small dimple in the triangular cut out to help distinguish it from the right side gusset, see Figure 16. Figure 14: Fenders Installed 7. Torque the fender bolts to 13.8 kg-m (100 ftlbs). Figure 16: Left Side Gusset Has Dimple 8. Install the fender brackets with two 9.5mm (3/8”) bolts with flat washers and nylon lock nuts, see Figure 15. 10. The hitch tube is heavy so assistance may be required.
12. Slide the hitch tube into the channel and attach with two 19mm x 139.7mm (¾” x 5-½”) bolts with 19mm (¾”) washers. Be sure to use 19mm (¾”) washers on both sides of the hitch crimp and a 19mm (¾”) Nylon lock nut. Torque the hitch bolts to 20 kg-m (150ft-lbs), see Figure 18. 16. Double check that all bolts on the Tow Chassis are tight and that no components are missing. 17. Using the lifting mechanism in the ProPass hopper, position the ProPass over the Tow Chassis. 18.
Return Pressure Figure 22: Installing Hoses on ProPass Wireless 22. Install the Pendant Plug into the four prong harness connector at the front of the ProPass. On Wireless ProPass, plug the control pendant into the control pendant lead on the ProPass then route the wire to the end of the pressure and return hose using the black spiral wrap included with the Wireless base model. 23. Connect the ProPass to the tow vehicle using a standard rated tow pin. Refer to the Operators Manual. 24.
and on the outside of the Toro frame rail. Refer to Figure 25. This will keep the Toro mount assembly centered. Toro Workman Truck Mount Configuration 1. Remove the cargo box from the Toro Workman. Refer to the Workman owner's manual. 2. Install both the left and the right side inner brace tubes to the rear cross member brackets with two spacers using 9.5 x 63.5 mm (3/8 x 2-1/2 in) bolts, washers on both sides and nylon lock nuts. Leave the bolts loose at this time. Refer to Figure 23.
7. Ensure that the center cross member and the rear cross member are sitting level. Refer to Figure 27. with washers and nylon lock nuts. Refer to Figure 29. 14. Place the 7.9 x 25.4 mm (5/16 x 1 in) bolts (two on each side) through the rear cross member and the ProPass. Fasten the bolts with washers and nylon lock nuts. Figure 27: Center and rear cross member sitting level 8. Tighten both the left and right inner brace tube bolts. 9.
Figure 30: Installing right side shield Figure 32: Routing option hoses 18. Install 6.4 x 25.4 mm (1/4 x 1 in) Button head bolts, washers and nylon lock nuts in the middle and front mounting holes. Refer to Figure 31. CAUTION: Do not raise the ProPass with the Workman hydraulic lift cylinders when an option is attached to the ProPass. 20. Lift the front of the ProPass up as high as possible using the lift cylinder.
Figure 33: Routing hydraulic hoses Figure 35: Route hydraulic hose away from other components 24. Between the front and center hose clamp ensure that the hose bends upwards to clear the Workman’s engine. To do this, install a cable tie around the pressure and return hoses and attach it to one of the ProPass’ side rail mounting holes. When attaching the hose, ensure that there is proper tension on the hoses. Refer to Figure 36.
Note: Ensure that the pressure and return hoses are attached to the rear of the Workman and do not come in contact with the option. NOTE: When truck mounting a Wireless ProPass, install the 45 degree elbow into the hydraulic block for the tow-vehicle hydraulic pressure hose. 29. Connect, and then place the electrical controller in the cab of the tow vehicle. 30. Remove the lifting bracket from the inside of the hopper assembly. Reinstall the bolts in the hopper assembly.
4. John Deere ProGator Truck Mount Configuration 1. Remove the cargo box from the John Deere ProGator. Refer to the ProGator owner's manual. 2. Install the rear cross member onto the rear pivot using the existing pins. Refer to Figure 37. Take note of the inner brace tube, one is the left side and one will be the right side. Refer to Figure 39 and Figure 40. Figure 39: Inner brace tubes Figure 37: Installing rear cross member 3.
7. Ensure that the center cross member is square to the rear cross member. 8. Ensure that the center cross member and the rear cross member are sitting level. 9. Tighten both the left and the right inner brace tube assembly bolts. 10. Check to ensure that there are ten mounting holes on the left side mounting channel and nine holes on the right side mounting channel of the ProPass. Figure 41: Installing brace tubes 6.
Figure 45: Installing bolts 14. Lift the ProPass 5 cm (2 in) to install the front cross member. Place the 7.9 x 76.2 mm (5/16 x 3 in) bolts (two on each side) through the front cross member and the ProPass. Fasten the bolts using washers and nylon lock nuts. Refer to Figure 46. Figure 47: Installing right side shield 16. Install the left side shield to the left side of the Truck Mount Kit using 6.4 x 15.9 mm (1/4 x 5/8 in) stainless steel button head bolts and flat washers in the rear mounting holes.
Figure 49: Routing Twin Spinner hoses 18. Lift the front of the ProPass up as high as possible using the lift cylinder. Install the lift cylinder safety brace as per instructions in the ProGator owner's manual. CAUTION: Do not raise the ProPass with the ProGator hydraulic lift cylinder when an option is attached to the ProPass. 19. Identify the return hose (marked with a flow direction decal) and the pressure hose included with the John Deere ProGator Truck Mount. These are shown in the parts manual.
24. Remove the lift cylinder safety bar and lower the ProPass back down onto the chassis of the ProGator. 25. Insert the pressure and return hoses into the proper hydraulic port at the rear of the ProGator. 26. Install the option and connect the hydraulic hoses to the ProPass. NOTE: When truck mounting a Wireless ProPass, install the 45 degree elbow into the hydraulic block for the tow-vehicle hydraulic pressure hose. 27. Connect, and then place the on/off control box into the cab of the tow vehicle. 28.
Truckster TDC Chassis Notes before starting: When your TDC chassis is complete the Propass Base Model will mount using the included 7.9mm (5/16”) hardware. The 11HP Honda Power Pack cannot be used on your TDC chassis. 1. Place the two suspension assemblies upright approx. 63.5mm (2 1/2”) apart with walking beam bearings (plastic blocks) on underside of suspension tubes. Be sure to block the tires of both suspension assemblies. See Figure 52. Figure 53: Jack Mount Installed 3.
Figure 57: Side Rails Installed Figure 55: Install Fenders 6. Tighten all bolts on the chassis. Start with the bolts on the suspension tubes and move upwards. Torque all 12.7mm (1/2”) bolts to 13.8kg-m (100 ft-lbs). 7. Install the fender brackets with two 9.5mm (3/8”) bolts with flat washers and nylon lock nuts. See Figure 56. Figure 56: Fender Supports 8. Install the TDC side rails using the 9.5mm (3/8”) hardware finger tight. Ensure flat face of rail is facing inward. See Figure 57. 9.
How to Install the Electrical Connection Kit The electrical connection kit provides the electrical power required by the control systems of the ProPass. The kit should be installed on the vehicle that will be used to operate the ProPass. If more than one vehicle will be used to operate the ProPass, additional electrical connection kits can be purchased from your local distributor.
How to Install the Hopper Extension Kit 1. Remove the hopper extensions from the box and identify the front and the rear (Figure 61 and Figure 62). Figure 63: Hopper extension kit installed Figure 61: Front hopper extension Figure 62: Rear hopper extension 2. Using the hardware provided, attach the hopper extensions to the hopper. The washer and nut are to be placed on the outside of the hopper. 3. See Figure 63 for completed installation.
How to Install the ProPass Conveyor and Swivel Kit Before installing the Cross Conveyor to the ProPass, the Side Rail Doublers must be installed on the ProPass. Using the bolts currently installed in the ProPass Scraper (arrows), install the left and right side Doublers (see Figure 64). Ensure the scraper remains in contact with the belt. Figure 65: Twin Spinner UHMW Replacement 2. Remove the Swivel and Conveyor from the crate. 3.
6. Pin the conveyor in the “travel position” with the motor on the right hand side of the ProPass (Figure 69). Connect the hoses as shown in Figure 70 (note the conveyor has been moved from its travel position for clarity of hose routing). Figure 67: Clamp the swivel to the ProPass 5. Check the clearance of the Adjustable Belt Guard to the ProPass main conveyor belt. If the gap between the belt and the Adjustable guard (Figure 68 [shown with belt scraper removed] black arrow) is greater than ¼” (6.
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