Form No. 3370-403 Rev B ProPass 200 Top Dresser with Twin Spinner and Wireless Control Model No. 44700—Serial No. 310001001 and Up Model No. 44700—Serial No. 311000001 and Up Model No. 44701—Serial No. 311000001 and Up Model No. 44701—Serial No. 310001001 and Up To register your product or download an Operator's Manual or Parts Catalog at no charge, go to www.Toro.com.
This product complies with all relevant European directives, for details please see the separate product specific Declaration of Conformity (DOC) sheet. Figure 1 identifies the location of the model and serial numbers on the product. Write the numbers in the space provided. Electromagnetic Compatibility Domestic: This device complies with FCC rules Part 15.
Contents Hydraulic System................................................ 36 Wireless Controller............................................. 36 Maintaining the Conveyor Belt System ................ 37 Washing the ProPass........................................... 38 Storage....................................................................... 39 Schematics ................................................................. 40 Introduction.................................................................
Safety Improper use or maintenance by the operator or owner can result in injury. To reduce the potential for injury, comply with these safety instructions and always pay attention to the safety alert symbol, which means Caution, Warning, or Danger—personal safety instruction. Failure to comply with the instruction may result in personal injury or death. operate the equipment when barefoot or wearing open sandals.
• Do not get water on the Wireless remote controller. • Lightning can cause severe injury or death. If lightning is seen or thunder is heard in the area, do not operate the machine; seek shelter. • Do not change the engine governor settings or overspeed the tow vehicle engine. Operating the engine at excessive speed may increase the hazard of personal injury. • The operator shall turn on flashing warning lights, if provided, whenever traveling on a public road, except where such use is prohibited by law.
• Make sure all hydraulic line connectors are tight and all hydraulic hoses and lines are in good condition before applying pressure to the system. • Keep your body and hands away from pin hole leaks or nozzles that eject hydraulic fluid under high pressure. Use paper or cardboard, not your hands, to search for leaks. Hydraulic fluid escaping under pressure can have sufficient force to penetrate the skin and cause serious injury.
Safety and Instructional Decals Safety decals and instructions are easily visible to the operator and are located near any area of potential danger. Replace any decal that is damaged or lost. 119-6854 119-6809 1. Floor speed 1. Read the Operator's Manual for instructions on cleaning the machine. 119-6853 1. Spinner speed 115-2047 1. Warning—do not touch the hot surface. 119-6808 119-0217 1. Tailgate height indicator 1.
119-6810 1. Read the Operator's Manual. 2. Two people required to lift. 119-6820 1. Spinner speed adjustment 119-6855 1. Spinner speed 119-6817 1. Fine tuning spinners 119-6856 1. Floor speed 119-6816 119-6804 1. Slide adjustment 1. Thrown object hazard—keep bystanders a safe distance from the machine. 119-6805 1. Cutting/dismemberment hazard, impeller—stay away from moving parts, keep all guards and shields in place.
119-6814 3. Warning—slide adjustment and tailgate adjustment. 1. Light spread spinner adjustment settings (refer to the Operation section for more information). 2. Heavy spread spinner adjustment settings (refer to the Operation section for more information). 119-6806 2. Warning—do not operate the machine unless you are trained. 4. Warning—stop the engine, remove the ignition key and read the Operator's Manual before performing maintenance on the machine. 5. Warning—no riders on machine. 3.
Setup Loose Parts Use the chart below to verify that all parts have been shipped. Procedure 1 2 3 4 5 6 7 8 9 Description Use Qty.
1 Setting Up the ProPass Base Model Parts needed for this procedure: 1 Hopper guard 3 Button head bolt, 1/4 x 5/8 inch 3 Lock nut Figure 4 Procedure 1. Shipping bracket 1. Remove the base model ProPass from the shipping crate. 4. This step requires two people. Lift the twin spinner out of the hopper using the twin spinner outer grab handles. Place the twin spinner unit on the ground (Figure 5). 2.
2 Installing the Power Harness Parts needed for this procedure: Figure 6 1. Packing studs and foam 6. Install the hopper guard using the supplied 1/4 x 5/8 inch button head bolts and nylon lock nuts (Figure 7). 1 Wire harness 1 Socket bracket 1 Socket bracket, heavy 2 Carriage screw 2 Flange nut 2 Screw 2 Flange nut Procedure The tow vehicle wire harness provides the electrical power required by the control systems of the ProPass.
3 Installing the Hopper Extension Kit Parts needed for this procedure: 1 Hopper extension-front 1 Hopper extension-rear 9 Bolt 9 Flange nut Figure 8 1. Socket bracket Procedure 1. Remove the hopper extensions from the box and identify the front and the rear (Figure 10 and Figure 11). 2. Route and secure the electrical wiring from the battery to the electrical plug bracket (Figure 9). Figure 10 1. Front hopper extension Figure 9 1. White wire (brass) 3. No wire (brass) 2.
Figure 12 Hopper extension kit installed Figure 13 1. Lifting bracket 4 WARNING Do not attempt to lift the bed and hopper with the Tow-Behind Chassis, ProGator, Workman or TDC Chassis connected. The lifting bracket is not capable of lifting the entire machine. Mounting the Hopper to the Tow Chassis Parts needed for this procedure: 6 Bolt 6 Flange nut 2. Using a lifting mechanism, position the ProPass over the Tow Chassis. 3.
5 6 Connecting the Intermediate Wire Harness Connecting the On/Off Pendant (Model 44701) Parts needed for this procedure: Parts needed for this procedure: 1 Intermediate wire harness 1 On/Off Pendant Procedure Procedure Plug the intermediate wire harness into the power harness connector on the ProPass (Figure 15 or Figure 16. Plug the On/Off pendant connector into the connector on the ProPass (Figure 17). Figure 17 Figure 15 Model 44700 1. Power harness 1. On/Off pendant 2.
Important: The hydraulic lines, the power cable, and the pendant cables must not drag on the ground during operation. Avoid locations where they could become pinched or cut. 8 Connecting the ProPass to the Tow Vehicle 8. Plug the intermediate wire harness into the tow vehicle power connector. No Parts Required 9. Check the hydraulic oil level in the tank and add more to fill it, if necessary. (See the tow vehicle’s owner’s manual).
Product Overview the blade wall and the outside bolts (closest to the edge of the disc) are away from the blade wall. Controls This is critical as this position is engineered to give the optimum spread and distribution at high speeds and low sand volume. The Color-Coded Operating System For heavier settings (gold panel) the blades should be in the B position to provide the best distribution at higher volumes and slower disc speeds (Figure 21).
If you want a light dusting, the blue area indicates that your tailgate, floor speed, spinner speed and base slide adjustment should all be in their blue positions (Figure 22). LIGHT Approximate Width: 30 feet Blade Position: A Floor Speed: 100% Spinner Speed: Blue/100% Tailgate: Blue Slide Adjustment: Blue For filling aerification holes, simply adjust all settings to RED.
Floor Speed Figure 30 The floor speed for every setting is 100% - this was developed and tested in order to have one less factor to adjust in the Color-Coded Operating System. Note: Use the tailgate to reduce material volume. If the minimum tailgate height is insufficient to reduce material flow, then decrease floor speed. Figure 27 4. Fine Tuning The color-coded operation system was developed to take the guess work out of getting a perfect spread.
Standard Hydraulic Control WARNING Do not leave the ProPass unattended while it is running. WARNING Before operating the ProPass, read and understand the entire Operator’s Manual and all safety decals. On/Off Pendant Use the two switches on the on/off pendant to run the conveyor belt or the option (Figure 34). The on/off pendant should be kept within reach of the operator. Figure 34 Figure 32 1. On/off pendant 1.
Operation 12. Turn off the conveyor belt, turn the ProPass around, and position it for the next pass. 13. Before making the next pass, check the spread pattern on the ground. Adjust the ProPass settings if necessary. 14. For Wireless models the ALL START function can be used in place of the option start and belt start functions as a single operation start feature. The option will start followed by the belt. 15.
Handheld Remote Figure 35 1. LCD Display 10. Start: Floor 2. Controller Status LED’s 11. Stop: Floor 3. All Start: Starts Floor and 12. Increase Speed: Floor Option 4. On/Off 13. Decrease Speed: Floor 5. Store: Saves Preset Settings 14. Start: Option 6. Preset 1 15. Stop: Option 7. Preset 2 16. Increase Speed: Option 8. Preset 3 17. Decrease Speed: Option 9.
Button Functions Button Name Primary Function ON/OFF Power controller on and off. ALL START Provides functional control on both the Floor and Option including on/off and speed. FLOOR START Provides functional control of the hopper conveyor floor belt including on/off and floor speed. STOP FLOOR Stops the Floor. FLOOR DEC Decreases the Floor speed. FLOOR INC Increases the Floor speed. PRESET 1 PRESET 2 PRESET 3 Three separate Preset values may be stored for both FLOOR and OPTION are speeds.
E-Stop Button To adjust the floor speed (Figure 37), turn the knob clockwise. Maximum floor speed is used in the Color-Coded Operating System so this adjustment can be made while no hydraulic flow is present. This is most relevant when you have a hopper full of sand. When finished working with the ProPass 200 , always press the E-Stop button (Figure 36) to disable the electrical system. When beginning work with the ProPass 200 , you must pull the E-Stop button back out before turning on the controller.
• Operational sequence of the controller start buttons: – Pressing a start button once (All Start, Floor Start or Option Start) calls up the current working memory setting stored in the controller – By pressing the same start button a second time the component is activated if the hydraulics are not engaged (it shows numbers ramping up in display), or the component is turned on if the hydraulics are engaged.
display message at periodic intervals while the unit is used. When displayed, the operator has a limited time – approximately ten (10) hours – to power down the system before the remote will automatically power down at which point the batteries must be replaced. are improperly installed, the unit will not be damaged, but it will fail to operate.) The cradle is embossed with polarity markings for each terminal—emphasized in Figure 3 - 4 AA Alkaline Battery Compartment below.
the ten second interval, the display reverts to FLR and the previous state/value displays and is enforced. The timer resets to ten seconds if any button is pressed while the Handheld is in the SET ONLY mode. all available channels and chooses the channel with the least traffic. 6. Press and hold the STORE button . The Handheld will display POW UP BUNIT. Continue to hold the STORE button. 7. Pull out on the E-Stop button to power up the Base Unit. The Handheld will Associate (link) with the Base Unit.
3. Press the ALL START Floor and Option. the Option is started ramping to the adjusted setting, and then the Handheld Remote is turned off (powered down) without storing the change. The setting will revert to the previously stored value the next time the Handheld Remote is used. button again to run the 4. Press the ALL START button while both Floor and Option are running. The display acknowledges the new stored commands with ALL STORE.
Alternate Store Option Command Setting Method on a desired speed, the ALL START button can be pressed again causing the Base Unit output to ramp to the chosen setting. Pressing ALL START for a third time causes the current value to be stored in memory. 1. Press the ALL START button to display the preview or SET ONLY mode (FLS and OPTS). Note: Changes to the Floor or Option settings while the Floor or Option is running are immediately effective, but they are temporary unless the setting is stored.
The LCD acknowledges the new stored command by displaying FLOOR STORE. This value is used when either the FLOOR START START 3. Press the ALL START Floor and Option. or ALL 4. Press the ALL START button while both Floor and Option are running. The display acknowledges the new stored commands with ALL STORE. button is pressed. Change or Store the Option Speed Setting Note: Both Floor and Option must be running for ALL STORE to work.
Setting the Preset 1, 2, and 3 Buttons held down, the display cycles approximately every two (2) seconds displaying first the battery life expectancy in percent remaining on line one, and BUMPS—Base Unit Messages Per Second—information on line two. The subsequent cycle displays the Operating Frequency (Channel) on which the units communicate, then the Handheld Remote ID number, followed by the associated Base Unit ID. Both handheld and base IDs are shown as hexadecimal values.
To avoid causing the ProPass to tip over (see safety decals in this manual): CAUTION Be aware of your surroundings when turning or backing up. Ensure that the area is clear and keep all bystanders at a safe distance. Proceed slowly. • Carefully monitor the height and weight of the load. Higher and heavier loads can increase the risk of tipping. • Distribute the load evenly, front to back and side to side. Turn off the option when approaching people, vehicles, vehicle crossings, or pedestrian crossings.
4. With the work vehicle in neutral gear, set the parking brake and start the engine. 5. Using the vehicle lift cylinder, raise the front of the ProPass high enough to install the front storage stand legs. 6. Turn off the engine. WARNING Do not climb under or perform work on the ProPass while it is on the storage stand. 7. Insert the front storage legs and the rear jack stands into the ProPass tubes and secure them with the locking pins (Figure 42). Figure 40 1. Jack stand On Tow-Behind Figure 42 1.
WARNING Do not climb under or perform work on the ProPass while it is on the storage stand. Figure 43 1. Hitch pin, washers & lynch pin 11. With one hand, hold the lift cylinder. With the other hand, remove the lift cylinder’s locking pin (Figure 44). Figure 44 1. Lift cylinder locking pin 12. Store the cylinders in the storage clips. Engage the hydraulic lift lock lever on the vehicle to prevent accidental extension of the lift cylinders. 13.
Maintenance WARNING Disconnect all power sources to the ProPass before doing maintenance work. Lubrication Lubricating the ProPass Figure 46 • Use an automotive, all-purpose grease. 1. Grease fitting on Base Model (one at left rear, one at right rear) • Lubricate regularly, after 25 hours of normal operation. • Lubricate daily when operating in extremely dusty and dirty conditions. • Lubricate all bearings, bushings, and chains.
Rear Gate properties and it meets industry standards. We do not recommend the use of synthetic fluid. Consult with your lubricant distributor to identify a satisfactory product. Check that the adjustable section of the rear gate opens and closes without sticking. Note: Toro will not assume responsibility for damage caused by improper substitutions, so use only products from reputable manufacturers who will stand behind their recommendation.
Maintaining the Conveyor Belt System 6. Press the STORE button. The Handheld will display POW UP BUNIT? 7. Power the Base Unit. The Handheld will Associate (link) with the Base Unit. Upon success, the display will show ASSOC SUCCESS. Conveyor Belt and Rollers • Check that the conveyor belt is tracking straight on the rollers and does not slip. Make adjustments if necessary. See the Conveyor Belt Tracking Procedure in this manual. Installing/Replacing the Batteries 1.
5. Turn the conveyor belt on and check if the belt is slipping. 3. Wash the body of the ProPass with warm water and a mild detergent 6. If so, stop the belt and tighten both adjuster nuts half a turn. Do not over-tension. 4. Completely rinse off the detergent residue with clean water before it dries. 7. Repeat steps 5 and 6 until the conveyor belt stops slipping. 5. Remove the belt cleaning scraper assembly from the rear of the ProPass (Figure 50). 8.
Storage Before storing the ProPass for the season: 1. Thoroughly clean the ProPass. Remove parts if necessary. 2. Remove the hand held. 3. Make sure the emergency stop button is pushed. 4. Check all fasteners and tighten, if necessary. 5. Grease all fittings and pivot points. Wipe off any excess lubricant. 6. Lightly sand any painted areas that are scratched, chipped, or rusted, and apply touch-up paint. 7. Store the ProPass indoors, if possible. Figure 52 1. Front Clean Out 11.
Schematics Electrical Schematic-Standard Hydraulics (Rev. -) Electrical Schematic-Wireless System (Rev.
Base Unit Connector Pin Numbers (Rev. -) Hydraulic Schematic-Wireless Hydraulics (Rev.
Hydraulic Schematic-Standard Hydraulic System (Rev.
Notes: 43
The Toro Total Coverage Guarantee A Limited Warranty Conditions and Products Covered The Toro Company and its affiliate, Toro Warranty Company, pursuant to an agreement between them, jointly warrant your Toro Commercial product (“Product”) to be free from defects in materials or workmanship for two years or 1500 operational hours*, whichever occurs first. This warranty is applicable to all products with the exception of Aerators (refer to separate warranty statements for these products).
