Form No. 3358–232 Rev A Debris Blower 800 Model No. 44537—Serial No.
Contents Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Before Operating . . . . . . . . . . . . . . . . . . . . . . . . . . While Operating . . . . . . . . . . . . . . . . . . . . . . . . . . . Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Safety and Instruction Decals . . . . . . . . . . . . . . . . . Specifications . . . . . . . . . . . . . . . . . . . . . . . . . .
Safety – Reduce your speed when making sharp turns and when turning on hillsides. Hazard control and accident prevention are dependent upon the awareness, concern, and proper training of the personnel involved in the operation, transport, maintenance, and storage of the machine. Improper use or maintenance of the machine can result in injury or death. To reduce the potential for injury or death, comply with the following safety instructions. – Avoid sudden starts and stops.
Safety and Instruction Decals Safety decals and instructions are easily visible to the operator and are located near any area of potential danger. Replace any decal that is damaged or lost. 105–0708 1. Danger–Blown object hazard–Keep bystanders away from chute outlet. 98-3110 1. Danger–See Operator’s Manual 2. Danger–Wear ear protection 3. Thrown object hazard–Keep bystanders away. 4. Always wear eye protection 5.
93-6674 1. Crushing hazard, hand—read the instructions before servicing or performing maintenance. 105-4586 1. Entanglement hazard, belt—stay away from moving parts. Do not operate the machine with the shields or guards removed; keep the shields and guards in place. 93-7276 1. Explosion hazard—wear eye protection. 2. Caustic liquid/chemical burn hazard—to perform first aid, flush with water. 3. Fire hazard—no fire, open flames, or smoking. 4. Poison hazard—keep children a safe distance from the battery.
106-0257 1. Warning—read the Operator’s Manual and receive training. Maximum load is 100 lb (45 kg) tongue weight. Do not drive the vehicle with a trailer down hill. Do not lose control of the vehicle and trailer. 2. Crushing/dismemberment hazard of bystanders—do not carry passengers. 3. Warning—do not exceed 15 mph (24 kmh). 4. Stored energy hazard, trailer—do not disconnect the trailer without first putting down the jack.
Specifications General Specifications General Description Frame Suspension Wheels and Tires An upper mid sized debris blower with self–contained power. It is compactly packaged and easily towed by most utility vehicles. The fan can be lowered for highly effective air delivery at turf level or raised for transport. One piece welded steel frame with greasable pivot points 1500 lb. Torflex axle. 5–bolt, 4.5 inch bolt circle hubs Stamped and welded steel wheels. Titan Turf Trac tires 20 x 10.00–8, 4 ply.
Setup Note: Use this chart as a checklist to ensure that all parts have been received. Without these parts, total setup cannot be completed. Qty. Description Use Hitch Assembly 1 Mount to debris blower Operator’s Manual 1 Read before operating the machine. Parts Catalog 1 Note: Determine the left and right sides of the machine from the normal operating position. 2. Remove the wing nuts, rods and battery holddown securing battery to blower chassis (Fig. 2).
5. Slowly pour electrolyte into each cell until the electrolyte level is up to the lower part of the tube (Fig. 3). Warning Charging the battery produces gasses that can explode. 1 Never smoke near the battery and keep sparks and flames away from battery. 2 8. When the battery is fully charged, disconnect the charger from the electrical outlet and from the negative and positive battery posts (Fig. 4). 3 9.
2 2 1 Figure 7 1 1. Hitch clevis 2. Hitch tube • Raise or lower hitch clevis to position approximately level with tow vehicle hitch. • Secure with bolts and locknuts previously removed. 7. Remove clevis pin and hair pin cotter securing hitch tube to frame tube (Fig. 8). Figure 5 1. Jack 2. Pin 3. Adjust jack height until blower frame is parallel with the ground. 1 4. Insert hitch tube into frame tube (Fig. 6). Secure tube to frame with a clevis pin and hair pin cotter. 2 3 4 Figure 8 2 1 1.
Removing Debris Blower From Tow Vehicle Greasing The Blower Before the debris blower is operated, it must be greased to ensure proper lubricating characteristics; Refer to greasing the blower in the maintenance section; Page 16. Failure to properly grease the unit will result in premature failure of critical parts. 1. Park debris blower on a level surface and block wheels. Caution Before leaving the operator’s seat on the tow vehicle, wait for the engine and all moving parts to stop. 2.
Before Operating 3. Pull out the dipstick and wipe the metal end clean (Fig. 11). 4. Slide the dipstick fully into the dipstick tube (Fig. 11). Caution 5. Pull the dipstick out and look at the metal end. 6. If the oil level is low, clean around the oil filler cap and remove the cap (Fig. 11). If you leave the key in the ignition switch, someone could accidently start the engine and seriously injure you or other bystanders. 7.
The Toro Company strongly recommends the use of fresh, clean, unleaded regular grade gasoline in Toro gasoline powered products. Unleaded gasoline burns cleaner, extends engine life, and promotes good starting by reducing the build–up of combustion chamber deposits. Leaded gasoline can be used if unleaded is not available.
Operation Note: Determine the left and right sides of the machine from the normal operating position. Controls Key Switch The key switch (Fig. 12), used to start and stop the engine, has three positions: off, run, and start. 1 To start the engine, rotate the key to the start position. Release the key when engine starts and it will move automatically to the run position. 2 To stop the engine, rotate the key to the off position. Figure 13 1. Chute Direction switch 2.
Starting Instructions Adjusting Discharge Direction Starting the Engine The direction of the discharge opening can be changed from right to left by moving the switch on the remote control. 1. Remove remote control from storage position on back of battery cover (Fig. 15). Operating Tips 2. Unwind control harness (Fig. 15) from storage hooks and place remote control on tow vehicle. Warning Discharged air has considerable force and could cause injury or loss of footing.
Maintenance Note: Determine the left and right sides of the machine from the normal operating position. Greasing the Blower The debris blower must be lubricated after every 8 hours of operation with a no. 2 lithium-based grease. The fittings and locations are as follows: Figure 18 • Front fan mount pivots (2) (Fig. 16) • Fan bearing (2) (Fig. 17) Servicing the Air Cleaner • Rear fan mount pivots (2) (Fig.
3. Loosen the knob on the air cleaner cover and remove the cover (Fig. 19). Important To prevent engine damage, always operate the engine with the complete foam and paper air cleaner assembly installed. 4. Carefully slide the foam element off the paper element (Fig. 19). Installing the Foam and Paper Elements 5. Unscrew the cover nut and remove the cover and paper element (Fig. 19). 1. Carefully slide the foam element onto the paper air cleaner element (Fig. 19). Cleaning the Foam Element 2.
4. When the oil has drained completely, install the plug on hose. 7. Fill the crankcase with the proper type of new oil; refer to Changing the Oil, page 17. Note: Dispose of the used oil at a certified recycling center. Adjusting The Blower Belt 5. Remove the oil fill cap and slowly pour approximately 80% of the specified amount of oil in through the valve cover. Make sure belt is properly tensioned to ensure proper operation of the machine and unnecessary wear. Check belt frequently. 6.
Servicing the Battery Warning 1 Battery posts, terminals, and related accessories contain lead and lead compounds, chemicals known to the State of California to cause cancer and reproductive harm. Wash hands after handling. Check the electrolyte level in the battery every 100 hours. Always keep the battery clean and fully charged. Use a paper towel to clean the battery case. If the battery terminals are corroded, clean them with a solution of four parts water and one part baking soda.
Important Do not overfill the battery because electrolyte (sulfuric acid) can cause severe corrosion and damage to the chassis. 4. Press the filler caps onto the battery. Charging the Battery 1 Warning 2 Charging the battery produces gasses that can explode. m–3876 Figure 29 Never smoke near the battery and keep sparks and flames away from battery. 1. Spark plug wire Important Always keep the battery fully charged (1.260 specific gravity).
Replacing the Fuel Filter 1. Park the traction unit on a level surface, to ensure that the fuel tanks drain completely. Replace the fuel filter yearly. Never install a dirty filter. 2. Stop the engine, and remove the key. 1. Stop the engine and remove the key. 3. Shut off fuel valve under fuel tank. 2. Shut off the fuel valve under fuel tank. 4. Loosen the hose clamp at the fuel filter and slide it up the fuel line away from the filter. 3.
Troubleshooting PROBLEM Starter does not crank Engine g will not start, starts hard, or f il tto keep fails k running. i Engine g loses power p Engine g overheats. There is excessive vibration. There is lack of adequate air flow. POSSIBLE CAUSES CORRECTIVE ACTION 1. Battery is dead. 1. Charge the battery. 2. Electrical connections are corroded or loose. 2. Check electrical connections for good contact. 3. Relay or switch is defective. 3. Contact Authorized Service Dealer. 1.
Cleaning and Storage 1. Stop the engine and remove the key. 2. Remove dirt and grime from the external parts of the entire machine, especially the engine. Clean dirt and chaff from the outside of the engine’s cylinder head fins and blower housing. 3. Service the air cleaner; refer to Servicing the Air Cleaner. 4. Grease the blower; refer to Greasing the Blower. 5. Change the crankcase oil; refer to Servicing the Engine Oil. 6.
Evaporative Emission Control Warranty Statement California Evaporative Emission Control Warranty Statement Your Warranty Rights and Obligations Introduction The California Air Resources Board and The Toro® Company are pleased to explain the evaporative emission control system’s warranty on your 2007 model year equipment. In California, new equipment that use small off–road engines must be designed, built, and equipped to meet the State’s stringent anti–smog standards.
The Toro General Commercial Products Warranty A Two-Year Limited Warranty Conditions and Products Covered The Toro Company and its affiliate, Toro Warranty Company, pursuant to an agreement between them, jointly warrant your Toro Commercial Product (“Product”) to be free from defects in materials or workmanship for two years or 1500 operational hours*, whichever occurs first.
