FOREWORD Thank you for buying a high quality Toto turf care product. To get the best performance from this making, operate and maintain it according to the instructions in this manual. Toto also wants to stress the importance of safety. You and anyone else using or maintaining this machine are strongly urged to read this manual, especially all the safety instructions. DANGER, WARNING and CAUTION, used with the triangular safety alert symbol, highlight safety massages.
TABLE OF CONTENTS Page SAFETY INSTRUCTIONS . 3-5 SAFETY AND INSTRUCTION DECALS. 6-8 SPECIFICATIONS . 9 BEFORE OPERATING Page Chain Tension. . . 18 Sweeper Reels Leveling & Height Adjustment. .. 18 Drive Belt Adjustment. . 19 Check Tire Pressure. . Best Tension Check Crankcase Oil . Adjusting Parking Brake Shoes Fill Fuel Tank Set Park Brake Pedal Stop. . 20 Check Hydraulic System Qil. 11 Bleeding Brakes 2 Check Torque Hesiod Nuts . # Adjusting Traction Pedal. 21 CONTROLS . Alt Sta Pin Adjustments .
SAFETY INSTRUCTIONS {Continued) WHILE OPERATING 4\ Danger ROTATING MEMBERS CAN CAUSE SERIOUS PERSONAL INJURY « Keep hands and feet away from reel area. 8. Sit on seat when starting the engine and operating machine. 9. Before starting engine: A. Engage parking brake. B. Make sure traction pedal is in neutral. C. After engine is started, release parking brake and keep foot off traction pedal. Machine must not move.
SAFETY INSTRUCTIONS (Continued) MAINTENANCE 21. Remove the key from the ignition switch to proven accidental starting of the engine when servicing, adjusting or storing the machine. 22. {major repairs are ever needed or assistance desired, contact an Authorized TOR Distributor. 23. Make sure machine is in safe operating condition by keeping nuts, bolts and screws tight. 24. To reduce potential fire hazard, keep the engine free of excessive grease, grass, leaves and accumulations of dirt. 25.
SAFETY AND INSTRUCTION DECALS The following safety and instruction decals are installed on the unit. Replace any decals that becomes damaged or illegible. Part numbers for decals are listed below and in your Parts Catalog. Order replacements from your Authorized Toto Distributor. TO MINIMIZE THE RISK OF PERSONAL INJURY OR DEATH. ® LOS DESPERADOES DEB EN ASTER MUY DINE CAPACITORS EN UNA OPERATION SEURAT. ¢ READ AND UNDERSTAND OPERATOR'S MANUAL BEFORE OPERATING THE MACHINE.
SAFETY AND INSTRUCTION DECALS (Continued) g T CAN CAUSE SERIOUS PERSONAL INJURY BACKING OR DUMPING. SIDES OF HOPPER DOOR {Part No. 01-506-0060) TN ROTATING CHAINS AND SPROCKETS CAN e ™ LIS, u: Lyt GUARDS ARE IN PLACE CHAIN GUARD ON BELT GUARD {Part No. 015060050} (Part No. 01-506-0040} NOTATING MEMBERS CAN M Y T AND AND H ON CHAIN & BELT GUARDS {Part No.
SAFETY AND INSTRUCTION DECALS (Continued) AVOID FIRE HAZARD: Loy LT ON ENGINE NEAR GREASE POINTS (Part No. 01-506-0030) (Part No. 01-506-0550} IR LRI BRAKE LOCK Will PEDAL FORWARD A TO DISENGAGE PARKING BRAKE: ® DEPRESS THE BRAKE LOCK BY GAS CAP Dill g {Part No. 01-506-0460] BACK TO NEUTRAL 10w30 08 1040 REVERSE BY OIL FILL BY PARKING BRAKE (Part No. 01-506-0560) (Part No. 01-506-0380} RIS . HOPPER oy ¥ {Part No. ) DOOR Ll FT OPEN LY BY VALVES (Part No. 01.506.0170) NO RIDERS: ON GAS TANK (Part No.
SPECIFICATIONS SWEEPING WIDTH: 48" 20 HP Oman or 18 HP Briggs & Castration ENGINE: FRAME: All welded steel construction PICK UP FINGERS: Abrasion resistant, high resistance rubber, 116 per machine. PICK UP: Mechanical, 2 reels, timed, counter rotating, with "Sure Grip” rubber fingers. HOPPER: 1-1/4 cubic cards. DUMP: Hydraulic, 6-1/2 ft. height, activated from operators seat BEARINGS: Self sealed throughout BRAKES: Hydraulic brake with parking brake.
BEFORE OPERATING CHECK TIRE PRESSURE Check tire pressure before each use. inflate to 22 PSL CHECK CRANKCASE OiL Oil recommendations are: SAE 10W30 SF-CC The engine is shipped with 2-1/2 quarts of oiling the crankcase; however, level of oil must be checked before and after the engine is first started. 1. Position the sweeper on a level surface and make sure engine is off. 2. Remove tha dipstick and wipe it with a clean rag. Push dipstick down into the tube and ensure iris fully seated.
BEFORE OPERATING (Continued) CHECK HYDRAULIC SYSTEM OIL (Fig. 1} The hydraulic system is designed 1o operate on any high quality detergent. Oil recommendations are: 1TOW30 SF-CC 1. Position the sweeper on a level surface and make sure engine is off. 2. Pull out the dipstick from the oil filler tube. Check the level indicated on the dipstick. 3. wildflower sufficient il to bring to the "Full"mark. Do Not overfill.
CONTROLS THROTTLE CONTROL (Fig. 2} Throttle is used to operate engine at various speeds. Moving throttle forward increases engine speed; backwards decreases engine speed. The throttle regulates the speed of the sweeper reels and in conjunction with traction pedal controls ground speed of the sweeper. KEY SWITCH The key switch, which is used to start and stop the engine, has two positions: "OFF“ and "ON", Rotate key clockwise to engage starter motor.
PARKING BRAKE (Fig. caution Whenever the engine is shut off, the parking brake must be engaged to prevent accidental movement of the machine. To set: Lock the Brake Stop into position by placing the bottom of the Brake Stop anti the slot of the Brake Stop Plate. To release: Push down on the tab at the end of the Brake Stop. A caution The hydro static transmission will not, at any time, acts a parking brake for the machine. To engage parking brake, always push down on the brake pedal and lock into position.
CONTROLS (Continued) SWEEPER REEL HANDLE (Fig. 2 & 5) The engagement of the sweeping reels is done with the Sweeper Reel Engagement Handle. The handle also sets the height of the fingers. There are three settings for finger height The height of the fingers is sets the fingers tutu the top of the wrf. The first setting will set the fingers at from the surface. The second setting sets the fingers at 1" and the third at 5/8" from the surface.
OPERATING INSTRUCTIONS 1. Place the unit on a revel surface and apply the parking brake. 2. Start engine with the throttle at 1/2 open and choke pulled out. When engine starts, push in the choke gradually. 3. Release the parking brake. 4. Press the Traction Pedal forward to move forward. Press down on the heel of the foot to move backward. Practice moving both ways to gate feel of the machine. For quick braking quickly depress the hee! of the ration pedal unit hydro static transmission reaches neutral. 1.
LUBRICATION BEARINGS (Fig.7) The sweeper has four self sealing bearings that must be fabricated with a No. 2 Lithium based grease. If the optional thatcher is installed, there is also a bearing on each end of the blade shaft. IMPORTANT: Lubricate the bearings as often as necessary to maintain a slight leakage on the seals. Too much grease can cause overheating. WHEELS AND WHEEL BEARINGS {Fig. 7} Grease fittings and whee! bearings every 100 ingratiating hours. Use a No. 2 Lithium based grease.
MAINTENANCE CHANGING HYDRAULIC OIL AND FILTER Normally, change hydraulic oil and filter after every 500 operating hours. |foil becomes contaminated, contact your local TOR distributor because the system must be flushed. Contaminated oil gooks milky or black when compared to clean oil. 1. Remove drain plug from reservoir and let hydraulic oil flow into drain pan. Reinstall and tighten plug when hydraulic ol stops draining. 2. Clean area around filter mounting area. 3.
MAINTENANCE (Continued) CHAIN TENSION (Fig. 10) The rear idler sprocket is under spring tension to keep a constant tension on the reel drive chain. To increase tension, screw jam nut {A) clockwise, to decrease, turn counterclockwise. A 1/8" deflection is recommended. Do not over tighten because the chain will wear rapidly. Do not aerate with a loose chain because the sprocket will wear rapidly. SWEETER REELS LEVELING & HEIGHT ADJUSTMENT (Fig.
MAINTENANCE (Continued) DRIVE BELT ADJUSTMENT (Fig. 12} if Reels Fiat To Engage: Adjust the idler disengaging bolt downward. The adjustment maybe necessary from ime to ime to compensate for wear and stretch on the drive belt. If Reels Fail To Disengage: Adjust the idler disengaging bolt upward to move the idler pulley away from the drive belt. BELT TENSION (Fig. 12} The belt has 1/4" deflection with 5 Ibs. of force when properly adjusted.
MAINTENANCE (Continued) ADJUSTING PARKING BRAKE SHOES The parking brake should be adjusted after the first 50 hours of operation. The brakes should be adjusted in the following manner: 1. Park machine on a level surface and shut engine off. 2. Jack up one side of the machine in the frontal front tire is off shop floor. SET PARK BRAKE PEDAL STOP {Fig. 13) 7. Loosen the carriage bolt and nut on the Brake Pedal Stop. 8. Depress Foot Pedal forward until brake is in operating position. 9.
MAINTENANCE (Continued) BLEEDING BRAKES 1. Slightly loosen bleeder nut on brake cylinder. 2. Engage Foot Pedal down slowly until in operating position and hold. 3. Tighten bleeder nut. ADJUSTING TRACTION PEDAL (Fig. 14) A\ caution If the unit creeps forward or reverse when no pressure is applied to the foot pedal an adjustment must be made. 1. Park machine on a level surface and shut engine off. Depress the parking brake. 2. Jack up one side of the machine in the rear until rear tire is off shop floor.
MAINTENANCE (Continued} BELT STOP PIN ADJUSTMENTS (Fig. 15} The purpose of the belt stop pins is to slow down and stop the drive belt when the Sweeper Reel lever is disengaged. Pin adjustments are maintained as follows: 1. With the engine off and key removed from ignition, place the Sweeper Reel Lever in the first {ON) position. 2. Loosen the nut on the back of the pin. 3. Adjust the estoppel pins so they are 1/8" from the outside of the drive belt. 4. Tighten nut. 5. Test the belts ability to stop.
HYDRAULIC SCHEMATIC 4800HL HOPPER LIFT [— CYLINDER DOOR LIFT CYLINDER _ RETURN WHEEL | MOTORS FILTER} & fi GAUGE & ol RESERVOIR
TROUBLE SHOOTING CONDITION CAUSE CORRECTION SWEEPER NOT PICKING UP . Missing or broken fingers., The reels may not be idem drapery. Broken chain. Check sprockets for sheared key. Broken bet (;r improper tension. Check sheaves for sheared key. Finger height may be 100 low or too high. Sapper floor not sealed inside against the rear cross member. Unit may be picking up but growing it through gap onto the ground. Louvers on top of door and hopper may be clogged, blocking air low.
STORAGE 1. Thoroughly clean the sweeper so it is free of dirt, leaves and debris. 2. inflate tires to 22 PSI. 3. Check all fasteners. Tighten as necessary. 4. Grease or oil all grease fittings and bearings. Wipe off excess lubricant. 8. Drain and replace hydraulic fluid and filter. Inspect all hydraulic lined and fittings. Replace if necessary. Refer to the Maintenance section. 6. Check the tension and condition of the drive chain. Adjust the tension if necessary and lightly coat the chain with grease. 7.
SWEEPER 4800/4800HL Maintenance Schedule Minimum Recommended Maintenance Intervals: Maintenance Procedure Maintenance Interval & Service 400 Hrs 200 Hrs 100 Hrs Check battery fluid level 50 Hrs Check battery cable connections + Change engine oil Adjust parking brake shoes Level Inspect rubber fingers Service Lube all grease firings Grease bearings Lube steering gears + Torque wheel motor nuts Inspect ration spring and linkage movement Lube wheels and wheal bearings Inspect all hydraulic hoses Replace engine
v Unit Designation Daily Maintenance: for routine use} TOR iD# Daily Maintenance Check for Week Of Maintenance Check stem MON | TUES | WED | THUR | FRI SAT | SUN Engine Oil Level Air Cleaner Condition Unusual Operating Noises Hydraulic System Oil Level Hydraulic Filter Gage Hydraulic Hoses for Damages Tire Pressure inspect Rubber Fingers Unusual Engine Noises NN SRR S SRS S Brake Operation Notation for areas of concern: Inspection performed by: iem | Date Information
Hollowing time periods from the date of purchase apply: Commercial Products rev.