FORM NO. 95-4786 Rev. A OPERATOR’S ( MODEL NO. 44044 — 70001 & UP MANUAL TURF SWEEPER 4800 j To understand this product for safety and optimum performance read this manual before starting the engine. Pay special attention to SAFETY INSTRUCTIONS highlighted by this symbol. A it means CAUTION, WARNING OR DANGER personal safety instructions. Failure to comply with the instruction may result in personal injury.
FOREWORD This operator's manual has instructions on safety, and operation, adjustments, and maintenance. Therefore, anyone involved with the product, including the operator, should read and understand this manual. Major sections are: 1. Safety Instructions 5. Operating Instructions 2. Specifications 6. Maintenance 3. Before Operating 7. Schematics 4. Know Your Controls This manual emphasizes safety, mechanical and general product information. DANGER, WARNING, and CAUTION identify safety messages.
TABLE OF CONTENTS SAFETY INSTRUCTIONS SAFETY AND INSTRUCTION DECALS . SPECIFICATIONS LOOSE BEFORE OPERATING Grass Check Tire Pressure. Check Crankcase Oil Fill Fuel Check Hydraulic System O Check Torque Of Wheel Nut KNOW YOUR CONTROLS .. OPERATING INSTRUCTIONS .. LUBRICATION MAINTENANCE . Changing Engine Oil and Filter. General Cleaner and Air Cleaner Maintenance Clean and Lubricate Foam Cleaner. Service Air Cleaner Paper Element.
A SAFETY INSTRUCTIONS Hazard control and accident prevention are dependent upon the awareness, concern, and proper training of the personnel involved in the operation, transport, maintenance, and storage of the machine, Improper use or maintenance of the machine can resit in injury or death. To reduce the potential for injury or death, comply with the following safety instructions. SUPERVISOR’S RESPONSIBILITIES 1.
A SAFETY INSTRUCTIONS 14. Operator should be seated when starting the engine and remain seated whenever the machine is in motion. Q Operator should keep both hands on steering wheel whenever passable. 15. DON'T TAKE AN INJURY RISK! When a person of pet appears unexpectedly in or near the sweeping area STOP SWEEPING. Careless operation, combined with terrain antes, ricochets, or missing or damaged guards can lead to thrown object injuries. Do not resume sweeping unfit area is cleared. 16.
A SAFETY INSTRUCTIONS 28. To avoid the risk of electrical shock, dump hopper only in area clear of overhead wires and other obstructions. 30. NEVER dump hopper on a slope. Always dump hopper on level ground. 31.8et Reel PTO Engagement handle to OFF {disengaged) before dumping. MAINTENANCE 32. Hydraulic fluid escaping under pressure can penetrate skin and do serious damage. Keep body and hands away from pin hole leaks or nozzles that eject high pressure hydraulic fluid.
g SAFETY AND INSTRUCTION DECALS floorboard Part No. 01-506-0090 REEL control panel Part No. 95-0390 On control pane! Part No. 956-0370 N E On control panel Part No. 85-0371 PARKING BRAKE @) s On control panel Part No. 87-6020 On upper cross member Part No. 95-0387 On fuel tank Part. No. §3-4420 HOPPER DOOR 20 On upper cross member Part No.
g SAFETY AND INSTRUCTION DECALS BELT ROUTING nsp reel plate and RH reel plate belt guard Part No, 95-3087 STARTING INSTRUCTIONS: 1. REEL PTO MUST BE OFF AND TRACTION PEDAL IN NEUTRAL POSITION TO ENABLE ENGINE TEY TR 3. REFER TO OPERATOR'S MANUAL FOR DETAILED STARTING INSTRUCTIONS. On control panel Part. No. 95-0389 On inside of drive belt shield Part No 85.4750 (223 On floorboard under 1 ENGINE battery cover . Under bat guard ; Part No. 88-850 oiL e i PRESSURE 5 L Ruse On control pane! | P On gas tank T .
SPECIFICATIONS Type: Three wheeled, front steer, rear drive, one person ride-on turf sweeper with welded steel frame and integral hopper for collecting debris. Engine: Manufacturer — Kohl er, Model CHESS, air cooled, 4 cycle. Horsepower — 18 @ 3800 RPM Max. Torque 2500 RPM. Compression Ra tic — Displacement — 38.1 cu. in. (624 CC) Qit Capacity filterer — 2.1 quarts {2 liters). Governor -— Mechanical. Governor Limit — 3000 RPM. Idle Speed — 1200 RPM.
LOOSE PARTS DESCRIPTION Qry. Operator's Manual 2 Kohl er Engines Owner's Manual 1 Parts Catalog 1 Registration Card 1 USE Read before operating machine. Read before operating machine. Fill out and return to TOR. BEFORE OPERATING GRASS BAFFLE The sweeper comes with a hopper baffle extension installed. This extension greatly enhances the filling capacity of the hopper. You may find that the particular debris that you are sweeping tends to fall back into the hopper inlet and clogs the reels.
BEFORE OPERATING more frequently when engine is operated extremely dusty or dirty conditions. FILL FUEL TANK WITH GASOLINE (Fig. 2) A DANGER IN CERTAIN CONDITIONS GASOLINE 1S EXTREMELY FLAMMABLE AND HIGHLY EXPLOSIVE, A FIRE OR EXPLOSION FROM GASOLINE CAN BURN YOU, OTHERS, AND CAUSE PROPERTY DAMAGE. + Caution must be used when storing or handing gasoline. « Do not fill fuel tank while engine is running, hot or when machine is in an enclosed area.
BEFORE OPERATING CHECK HYDRAULIC SYSTEM OIL (Fig. 3) A DANGER HYDRAULIC FLUID ESCAPING UNDER PRESSURE CAN PENETRATE SKIN AND DO SERIOUS DAMAGE. + Keep body and hands away from pin hole freaks or nozzles that eject high pressure hydraulic fluid. Use cardboard or paper to find hydraulic leaks. Fluid accidentally injected into the skin must be surgically removed within a few hours by a doctor familiar with this form of injury or gangrene may resit.
BEFORE OPERATING IMPORTANT: To prevent system contamination, clean top of hydraulic oil containers before opening. Assure pour spout and funnel are clean. When adding oil to the hydraulic system, use a funnel with a fine screen 200 mesh and ensure funnel and oil are clean. This procedure prevents accidental contamination of the hydraulic oif which will damage the hydraulic system. CHECK TORQUE OF WHEEL NUTS (Fig.
KNOW YOUR CONTROLS Figure 5 1. Throttle Control 7. Hour Meter 2. Choke 8. Hydraulic Vacuum Gauge 3. Reel PTO Engagement Handle 9. Tow Naive Knob 4. Engine Oil Pressure Waring Light 10. Hydraulic O Filter 5. Parking Brake 11.1gnitlan Key Switch 6.
KNOW YOUR CONTROLS Tow Naive Knob (Fig. 5) — The tow valve knob is located in the front of the hydraulic pump. With the knob turned fully clockwise the machine is in the operating position. With the knob turned 1/2 turn counterclockwise the machine is in towing position. After completion of towing operation, and before starting engine, close tow valve securely by rotating fully clockwise. Do not exceed 58t Ib. torque. Parking Brake (Fig.
KNOW YOUR CONTROLS Figure 8 1. Traction Pedal Traction Pedal (Fig. 8) — The traction pedal is foot operated and is used to make the machine move forward, backward, and to stop the machine. Using the hit and toe of the right foot, depress top of pedal to move forward and bottom of pedal to move rearward. To stop machine remove foot from pedal. Ground speed is proportionate fo how far pedal is depressed.
OPERATING INSTRUCTIONS STARTING/STOPPING ENGINE A WARNING ROTATING PARTS CAN CAUSE SERIOUS PERSONAL INJURY. « Keep hands and feet away from sweeper reels while machine is running. e Keep hands, feet, hair, and clothing away from all moving parts to prevent injury. *» NEVER operate the machine with covers, shrouds, or guards removed.
OPERATING INSTRUCTIONS OPERATING CHARACTERISTICS Practice driving the TURF SWEEPER 4800 before initial) operation because the hydro static transmission and its characteristics are different than some turf maintenance machines. Some points to consider when operating the sweeper are the engine speed, transmission speed, and the load on the sweeper reels. The engine provides power to both the hydro static transmission and the sweeper reels.
OPERATING INSTRUCTIONS WHILE SWEEPING A DANGER TIP OVER CAN CAUSE SERIOUS INJURY OR DEATH « NEVER operate on steep slopes. + Sweep slopes up and down, never across the face. « When going uphill or downhill, do not stop or start suddenly. * Stay alert for holes in the terrain or other hidden hazards. To avoid tipping or loss of control, do not drive close to a ditch, creek or drop off. + If machine sips going uphill, disengage reels and back slowly downhill. Do not attempt to turn. 1.
LUBRICATION LUBRICATE FITTINGS AND BEARINGS (Fig. 11~ 14) The sweeper has four self sealing bearings and three grease filings that must be lubricated regularly with No. 2 General Purpose Lithium Base Grease. If machine is operated under normal conditions, lubricate all bearings and bushings after every 50 hours of operation or immediately after every washing. Bearings and bushings must be lubricated daily when operating conditions are extremely dusty and dirty.
MAINTENANCE CHANGING ENGINE OIL AND FILTER (Fig. 18) IMPORTANT: This product contains a3 exhaust emission certified engine. Always refer to the engine manufacturer’s owner's manual for maintenance and service requirements concerning the emission control system. NOTE: For further information on engine operation, maintenance, and repair of engine refer to engine manufacturer's owner's manual. In some cases TOR may recommend more frequent maintenance intervals than the engine manufacturer.
MAINTENANCE A Above 0°F — Use 10W-30 or 10W-40. B. Below 32°F (0°C) ~ Use 5-20 or SW-30. NOTE: Using other than service class SG or SH oil or extending oil change intervals longer than recommended can cause engine damage. 9. Reinstall dipstick and ol cap and tighten securely 10. Start the engine and check for il leaks. Correct any leaks before placing engine into service. Check oil fo make sure but not over the F mark on the dipstick.
MAINTENANCE SERVICE AIR CLEANER PAPER ELEMENT (Fig. 16 and 17) Every 100 hours of operation (more offend under extremely dusty or dirty conditions) check the air cleaner paper element. Replace the element as necessary. 1. Tums engine off, set parking brake, and remove key from ignition switch. 2. Loosen the cover retaining knob and remove cover. 3. Remove the cleaner from the air cleaner paper element. 4. Remove aif cleaner cover nut, air cleaner cover and air cleaner paper element. 5.
MAINTENANCE CHANGING HYDRAULIC OIL AND FILTER {Fig. 5 and 18) The hydraulic oil must be changed yearly. The hydraulic oil fighter must be changed initially at 50 hours, and thereafter yearly. The hydraulic oil and for filter must also be changed if hydraulic vacuum gauge reads, and stays, in the red zone. The hydraulic system is designed to operate on Mobil DTE 13M or equivalent ISO VG 32 wide-temperature, shear-stable hydraulic fluid with controlled low-temperature flow properties and anti-wear protection.
MAINTENANCE 4. lubricate the sealing gasket and hand turn until gasket contacts filter head. Then tighten 3/4 turn further. Filter should now be seated 5. Fill the hydraulic tank with approximately 28 quarts of the proper hydraulic fluid. IMPORTANT: To prevent system contamination, clean top of hydraulic oil containers before opening. Assure pour spout and funnel are clean. When adding oil to the hydraulic system, use a funnel with a fine screen 200 mesh and ensure funnel and oil are clean.
MAINTENANCE Figure 21 1. Adjustment arm 6. Belt guide 2. Locking collar 7. Al-Thread 3. Jam nut 8. Truncation 4, Pensioning nut 9. Adjusting nuts 5. Spring rod 10. Rod end 2. Remove the two belt guards. 3. Loosen bolts (2) securing adjustment arm. 4. Tighten belt until a 10 Ib. force equals 0.2§ inch deflection. Use a 3/8 inch ratchet with extension and no casket to apply belt tightening force. Insert ratchet into 3/8 inch square hole directly above the tightening nut on the adjustment arm. 5.
MAINTENANCE outside of the belt just touch at point belt travel at Point A whichever comes first. 3. Lock jam nut on rod spring. 14. Adjust the locking collar to 0.125 inch of the guide piste, and lock down with set screw. 15. Verify that belt guide is positioned to the midpoint of the arc of belt contact to the idler pulley. There should be approximately 0.125 inch of space between guide and belt. 16. Adjust pin belt stop to 0.080 — 0.125 inch from belt. 17.
MAINTENANCE A CAUTION Performing maintenance on machine not properly supported with jack stands may cause machine to {all and could cause injury. 3. Raise one rear whee! off floor and support with jack stands under frame. 4. Loosen lockout on traction adjustment cam {located under operator's seat). I —— Figure 22 1. Traction adjustment cam 2. Lockout 3. Cam hex A WARNING Engine must be running so final adjustment of the traction adjustment cam can be performed.
MAINTENANCE 3. Push down on Puller to install finger NOTE: The Puller may be used in either direction for right or left handed use. To remove reel fingers: 4. Place the end of the Puller on the finger. 5. Push down in the same manner as installing the reel finger. HOPPER AND REEL CLEAN OUT 1. Position machine on a level surface with engine off, parking brake set, and the key removed from ignition switch 2. Open hopper door and lock the door open by loosening the locking knob (Fig.
MAINTENANCE 5. Check the electrolyte level every 50 hours of operation, or if machine is in storage, every 30 days. 4. If corrosion occurs at terminals, remove battery cover, disconnect cables, negative cable first and scrape clamps and terminals separately. Reconnect cables, positive cable first and coat terminals with 6. Maintain cell level with distilled or decriminalized water. Do not fill cells above bottom of the fill ring inside Graft 112X skin over grease (TOR Part Number 50546) or petroleum jelly.
MAINTENANCE SCHEDULE Minimum Recommended Maintenance Intervals: Maintenance Procedure: Maintenance Interval and Service Type Clean and Lubricate Foam Cleaner t Check Reel Drive Belts Every 25 everyone | Every 100 hes hrs s A Level Service Check Battery Fluid level Lubricate Gate Pivots Lubricate All Grease Fittings Check Battery Cable Connections + Change Engine Qil and Filter B Level Service Replace Air Filter Clean AIr [homeschooling Areas Check Reel Fingers Replace Fuel Filter Inspect Condition of Tires
MAINTENANCE RECORD Maintenance Check stem Daily Maintenance Check For Week Of: Mon hrs Tue Wed Thu hrs hrs.
PREPARATION FOR SEASONAL STORAGE 1. Thoroughly clean the sweeper so it is free of dirt, leaves and debris. 2. Inflate tires to 22 PSL 3. Check ali fasteners. Tighten as necessary. 4. Grease all grease fittings. Wipe off excess lubricant. 5. Drain and replace hydraulic fluid and filter. Inspect alt hydraulic tuned and firings. Replace if necessary. Refer to the Maintenance section. 6. Check the tension and condition of the reel belts. Adjust the tension if necessary. 7.
The Toto Commercial Products Two Year Limited Warranty The Toto Company warrants your 1996 or newer Orc Commercial Product (“Product”) purchased after January 1, 1997, to be free from defects in materials or workmanship for the period of time listed below. Where a unwarrantable condition exists, Toto will repair the product at no cost to you including diagnosis, labor, parts, and transportation. This warranty begins on the date the product is delivered to the original retail purchaser.