FORM NO. 01-502-0010 Rev. A MODEL NO 201 up OPERATOR'S Romero MODEL NO.
FOREWORD Thank you for buying a high quality Toto turf care product. To get the best performance from this machine, operate and maintain it according to the instructions in this manual. Toto also wants to stress the importance of safety. You and anyone else using or maintaining this machine are strongly urged to read this manual, especially all the safety instructions. DANGER, WARNING and CAUTION, used with the triangular safety alert symbol, highlight safety messages.
TABLE OF CONTENTS Page SAFETY INSTRUCTIONS SAFETY AND INSTRUCTION DECALS. . 6-8 SPECIFICATIONS BEFORE OPERATING Check Tire Pressure. .. Check Crankcase Oil . Niff Fuel Tank Check Hydraulic Stern Oil Check Torque Of Wheel Nuts . CONTROLS . OPERATING INSTRUCTIONS . .. Sweeper Reels Leveling & Height Adjustment . S Drive Belt Adjustment. Belt Tension Adjusting Parking Brake Shoes . Set Park Brake Pedal Stop. . . .. Bleeding Brakes . ..o Adjusting Traction Pedal. Beh Stop Pin Adjustments .
SAFETY INSTRUCTIONS (Continued) WHILE OPERATING A\ DANGER ROTATING MEMBERS CAN CAUSE SERIOUS PERSONAL INJURY « Keep hands and getaway from reel area. 8. Sit on seat when starting the engine and operating machine. 9. Before starting engine A. Engage parking brake. B. Make sure action pedalos in neural. C. After engine is started, release parking brake and keep foot off ration pedal. Machine mustn't move.
SAFETY INSTRUCTIONS (Continued) MAINTENANCE 21. Remove the key from the ignition switch to prevent accidental starting of the engine when servicing, adjusting or storing the machine. 22. major repairs are ever needed or assistance desired, contact an Authorized TOR Distributor, 23. Make sure machine is in safe operating condition by keeping nuts, bolts and screws tight. 24. To reduce potential fire hazard, keep the engine free of excessive grease, grass, leaves and accumulations of dirt. 25.
SAFETY AND INSTRUCTION DECALS The following safety and instruction decals are installed on the unit. Replace any decals that becomes damaged ar illegible. Part numbers for decals are listed below and in your Parts Catalog. Order replacements from your Authorized Mitford Distributor. TO MINIMIZE THE RISK OF PERSONAL INJURY OR DEATH. ® 105 DESPERADOES DEB EN ASTER MUY BIN CAPACITORS EN UNA OPERATION SEURAT. KEEP HANDS AND FEET AWAY FROM SWEEPER REELS WHILE MACHINE IS RUNNING.
SAFETY AND INSTRUCTION DECALS (Continued) YT . PRt MACHINE UNIQUENESS NO'I‘ OPERATE HAPPEN UNLESS ALL ON CHAIN GUARD ON BELT GUARD {Part No. 01-506-0050} {Part No. 01-506-0040) L 3 ST T ON CHAIN & BELT GUARDS {Part No.
SAFETY AND INSTRUCTION DECALS {Continued) A DANGER L mmvggfiwsmw MATERIAL Creeper ON ENGINE NEAR GREASE POINTS {Part No. 01-506-0030} {Part No. 586520 APP 0 PEDAL PLY PARKING B FORWARD GAS CAP TO RELEASE PED {Part B ;‘ 4:71 . T [ VTG FILL {Part No. 52-9640) BY PARKING BRAKE {Part No. 01-506-0380) BY FOOT PEDAL {Part No. 01-506-0570} NO RIDERS: ON GAS TANK (Part No.
SPECIFICATIONS SWEEPING WIDTH: 48" ENGINE: 20 HP Oman or 18 HP Briggs & Castration FRAME: All welded stew! construction PICK UP FINGERS: Abrasion resistant, high resistance rubber, 116 per machine. PICK UP: Mechanical, 2 reels, timed, counter rotating, with "Sure Grip™ rubber fingers. HOPPER: 1-1/4 cubic yards. DUMP: Self dumping, activated from-operators seat BEARINGS: Self sealed throughout BRAKES: Hydraulic brake with parking brake.
BEFORE OPERATING CHECK TIRE PRESSURE Check tire pressure before gate use. inflate to 22 PSI. CHECK CRANKCASE OIL Gil recommendations are: SAE 10W30 SF-CC The engine is shipped with 2-1/2 quarts of ail in the crankcase; however, level of ol must be checked before and after the engine is first started. 1. Position the sweeper on a level surface and make sure engine is off. 2. Remove the dipstick and wipe it with a clean rag. Push dipstick down into the tube and ensure iris fully seated.
BEFORE OPERATING (Continued) CHECK HYDRAULIC SYSTEM OIL Fig. 1) The hydraulic system is designed to operate on any high quality detergent. Oif recommendations are: 10W30 SF-CC 1. Position the sweeper on & level surface and make sure engine is off. 2. Pull out the dipstick from thd oil filler tube. Check the feel indicated on the dipstick. 3. Wildflower sufficient oil to bring to the "Full"mark. Do Not overfill.
CONTROLS THROTTLE CONTROL .{Fig. 2} Throttle is used to operate engine at various speeds. Moving throttle forward increases engine speed; backwards decreases engine speed. The trotter regulates the speed of the sweeper reels and in conjunction with traction pedal controls ground speed of the sweeper. KEY SWITCH The key switch, which is used o start and stop the engine, has two positions: "OFF" and "ON™ Rome key clockwise to engage starter motor.
CONTROLS (Continued) PARKING BRAKE (Fig.2 & 3)i A CAUTION Whenever the engine is shut off, the parking brake must be engaged to prevent accidental movement of the machine. To set: Lock the Brake Stop into position by placing the bottom of the Brake Stop into the slot of the Brake Stop Plate. To release: Push down on the tab at the end of the Brake Stop. A\ caution The hydro static transmission will not, at any time, acts a parking brake for the machine.
CONTROLS (Continued) SWEEPER REEL HANDLE (Fig. 2& 5} The engagement of the sweeping reels is done with the Sweeper Reel Engagement Handle. The handle also sets the height of the forgers. There are three settings for finger height. The height of the fingers is set so the fingers touch the top of the wrf. The first sting will set the fingers at from the surface. The second sting sets the fingers at 1" and the third at /8" from the surface.
OPERATING INSTRUCTIONS 1. Place the union a Revel surface and apply the parking brake. 2. Engineering with the throttle at 1/2 open and choke pulled out. When engine starts, push in the choke gradually. 3. Release the parking brake. 4. Press the Traction Pedal forward to move forward. Press down on the heel of the foot to move backward. Practice moving both ways to gate feel of the machine. For quick braking quickly depress the heel of the traction pedal until hydro static transmission reaches neural. A\ ca
“LUBRICATION BEARINGS (Fig. 7] The sweeper has four self sealing bearings that must be lubricated with a No. 2 Lithium based grease. If the optional thatcher is installed, there is also a bearing on each end of the blade shaft. IMPORTANT: Lubricate the bearings. as often as necessary to maintain a slight leakage on the seals. To6 much grease can cause overheating. WHEELS AND WHEEL BEARINGS (Fig. 7) Grease firings and wheel bearings every 100 operating hours. Use a No. 2 Lithium based grease.
MAINTENANCE CHANGING HYDRAULIC OIL AND FILTER Normally, change hydraulic oil and filter after every 500 operating hours. If oil becomes contaminated, contact your local TOR distributor ‘because the system must be flushed. Contaminated oil looks milky or black when compared to clean oil. 1. Remove drain plug from reservoir and let hydraulic oil flow into drain pan. Reinstall and tighten plug when hydraulic oil stops draining. 2. Clean area around filter mounting area. 3.
MAINTENANCE (Continued) CHAIN TENSION (Fig. 10) The rear idler sprockets under spring tension to keep a constant tension pantheon ree! drive chain. To increase tension,screw jam nut (A) clockwise, to decrease, turn counterclockwise. A is recommended. Do not over tighten because the chain will wear rapidly. Do not operate with a loose chain because the sprocket will wear rapidly. SWEEPER REELS LEVELING & HEIGHT ADJUSTMENT {Fig.
MAINTENANCE (Continued) DRIVE BELT ADJUSTMENT (Fig. 12} If Reels Fail To Engage: Adjust the idler disengaging bolt downward. The adjustment maybe necessary from time to dime to compensate for wear and retch on the drive belt. If Reels Fail To Disengage: Adjust the idler disengaging bolt upward to move the idler pulley away from the drive belt. j / L‘ Reel Plate Pivot Point BELT TENSION (Fig. 12} The belt has 1/4“ deflection with 5 Ibs, of force when properly adjusted.
MAINTENANCE (Continued) ADJUSTING PARKING BRAKE SHOES The parking brake should be adjusted after the first ) 200 miles of operation. The brakes should be adjusted in the following manner: 1. Park machine on a level surface and shut engine off. 2. Jack up one side of the machine in the front! front tire is off shop floor A\ caution Support machine with jack stands to prevent it from falling accidentally. 3.
MAINTENANCE (Continued) BLEEDING BRAKES 1. Slightly loosen bleeder nut on brake cylinder. 2. Engage Foot Pedal down-slowly until in operating position and hold. 3. Tighten bleeder nut. ADJUSTING TRACTION PEDAL (Fig. 14 A\ caution #t the unit creeps forward or reverse when no pressure is applied to the foot pedal an adjustment must be made. 1. Park machine on a level and shut engine off. Depress the parking brake. 2. Jack up one side other making in the rear undo rear tire is off shop floor. A\ caution Suppo
MAINTENANCE (Continued) BELT STOP PIN ADJUSTMENTS i Fig. 15} The purpose of the belt stop pins is to slow down and stop the drive belt when the Sweeper Reel lever is disengaged. Pin adjustments are maintained as follows: 1. With the engine off and key removed from ignition, place the Sweeper Reel Lever in the first {ON) position. 2. Loosen the nut on the back of the pin. 3. Adjust the belt stop pins so they are 1/8" from the outside of the drive belt. 4. Tighten nut. 5. Test the helots ability to stop.
TROUBLE SHOOTING CONDITION CAUSE CORRECTION SWEEPER NOT PICKING UP . Missing or broken fingers. The reefs may note timed properly. Broken chain. Cheek sprockets for sheared key. Broken belt or improper tension Check sheaves for sheared key. Finger height may be too tow or too high. Hopper floor not sealed inside against the rear cross member. Unit may be picking up but throwing it through gap onto the ground. Louvers on top of door and hopper may be clogged, blocking air flow.
STORAGE 1. Thoroughly clean the sweeper so it is free of dirt, leaves and debris. 2. Inflate tees to 22 PS1. 3. Check all fasteners: Tighten as necessary. 4. Grease or oil all grease firings and bearings. Wipe off excess lubricant. 5. Drain and replace hydraulic fluid and filter. Inspect all hydraulic lined and firings. Replace if necessary. Refer to the Maintenance section. 6. Check the tension and condition of the drive chain. Adjust the tension if necessary and lightly coat the chain with grease. 7.
’ SWEEPER Schedule ST as Minimum Recommended Maintenance Intervals: Maintenance Procedure Maintenance interval & Service 400 Hrs Check battery fluid level 50 Hrs Check battery cable connections + Change engine oil Adjust parking brake shoes Al Level Service Inspect rubber fingers Lube all grease firings Grease bearings Lube steering gears 4+ Torque wheel motor nuts Inspect traction spring and linkage movement Lube wheels and wheel bearings Inspect all hydraulic hoses Replace engine gas filter -, Check condi
Bailey Maintenance: (duplicates mls page for routing use} Unit Designation TOR ID# Maintenance Check item Daily Maintenance Check for Week Of MON-| TUES WED THUR FRI SAT SUN Engine Oil Level Air Cleaner Condition Unusual Operating Noises Hydraulic System Qil Level Hydraulic Filter Gage Hydraulic Hoses for Damage Tire Pressure Inspect Rubber angers : O FORTRESS S SRS Unusual Engine Noises Brake Operation Notation for areas of concern: Inspection performed by: stem Date Information Wi oo bhaji]
Ihe Workout Promise A ONE YEAR LIMITED WARRANTY The Toto Company promises to repair your TOR Product if defective in materials or workmanship. The Hollowing time periods from the date of purchase apply: Commercial Products . The costs of parts and labor are included, but the customer pays the transportation costs on walk rotary mowers with cutting widths of less than 25°. You feel your TOR reductionist defective and wish to rely on The Toto Promise, the following procedure is recommended: 1.