FORM NO. 954837 MANUAL TURF SWEEPER 5400HL OPERATOR'S | MODEL NO.
FOREWORD Thank you for buying a high quality Toto turf care product. To get the best performance from this machine, operate and maintain it according to the instructions in this manual. Toto also wants to stress the importance of safely. You and anyone else using or maintaining this machine are strongly urged to read this manual, especially all the safety instructions. DANGER, WARNING and CAUTION, used with the triangular safety alert symbol, highlight safety messages.
TABLE OF CONTENTS Page SAFETY INSTRUCTIONS 3-5 SAFETY AND INSTRUCTION DECALS. 8-8 SPECIFICATIONS 9 BEFORE OPERATING Page Chain Tension. .. 18 Sweeper Reels Leveling & Height Adjustment. 18 Drive Belt Adjustment. . 19 Check Tire Pressure. . . Belt Tension Lo. 18 Check Crankcase Oi... 10 Adjusting Parking Brake Shoes 20 Fife Fuel Tank 10 Set Park Brake Pedal Stop. 20 Check Hydraulic System Of " Bleeding Brakes 21 Check Torque Of Wheel Nuts. oon Adjusting Traction Pedal. .
SAFETY INSTRUCTIONS (Continued) WHILE OPERATING AA DANGER ROTATING MEMBERS CAN CAUSE SERIOUS PERSONAL INJURY * Keep hands and fest away from reel area. 8. Seton seat when starting the engine and operating machine. 9. Before starting engine: A. Engage parking brake. B. Make sure fraction pedal is in neutral. C. After engine is started, release parking brake and keep foot off traction pedal. Machine must not move.
SAFETY INSTRUCTIONS (Continued) MAINTENANCE 21. Remove the key from the ignition switch to prevent accidental starting of the engine when servicing, adjusting or storing the machine. 22. \majority repairs are ever needed or assistance desired, contact an Authorized TOR Distributor. 23. Make sure machine is in safe operating condition by keeping nuts, bolts and screws tight. 24. To reduce potential fire hazard, keep the engine free of excessive grease, grass, leaves and accumulations of dirt. 25.
SAFETY AND INSTRUCTION DECALS The following safety and instruction decals are installed on the unit. Replace any decals that becomes damaged or illegible. Part numbers for decals are listed below and in your Parts Catalog. Order replacements from your Authorized Toto Distributor. EY UT TO MINIMIZE THE RISK OF PERSONAL INJURY OR DEATH. READ AND UNDERSTAND OPERATOR'S MANUAL BEFORE OPERATING THIS MACHINE. "® KEEP HANDS AND FEET AWAY FROM SWEEPER REELS WHILE MACHINE IS RUNNING.
SAFETY AND INSTRUCTION DECALS (Continued) Leg ETE CAN CAUSE SERIOUS PERSONAL INJURY ® STAY CLEAR OF HOPPER WHILE MACHINE IS BACKING OR DUMPING. © STAY CLEAR OF MOVING PARTS WHILE leg 3 -GOER LRT ot SIDES OF HOPPER DOOR {Part No. 01-506-0060} pied] A DANGER ; ROTATING CHAINS AND SPROCKETS CAN mmr poh GUARDS ARE IN PLACE Soot BELT GUARD {Part No. 01-506-0040) all NLS y ON CHAIN GUARD {Part No. 01-506-0050} ON CHAIN & BELT GUARDS {Part No.
SAFETY AND INSTRUCTION DECALS (Continued) A DANGER TO LA FIRE pA V STONER CONSTABLE MATERIAL KCI GT Rw ON ENGINE NEAR GREASE POINTS {Part No. 001-506-0030) {Part No. 071-506-0550} [P] PARKING BRAKE TO APPLY PARKING BRAKE: Ro Lh © BRAKE LOCK WILL LATCH INTO SLOTS. TO DISENGAGE PARKING BRAKE: ® DEPRESS THE BRAKE LOCK BY GAS CAP Rid (Part No. 01-506-0460) LAUREL RR BACK TO NEUTRAL. RT TY FORWARD A (C4) HYDRAULIC (ILIA -10W30 OR 10W4D BY OIL FILL (Part No. 071-506-0560) BY PARKING BRAKE REVERSE {Part No.
SPECIFICATIONS SWEEPING WIDTH: 60" (5 feet) ENGINE: 24 HP Oman FRAME: All welded steel construction PICK UP FINGERS: Abrasion resistant, high resistance rubber, 140 per machine. PICK UP: Mechanical, 2 reels, idem, counter rotating, with "Sure Grip” rubber fingers. HOPPER: 3 cubic yards. DUMP: Hydraulic, 5-1/2 ft. height, activated from operators seat BEARINGS: Self sealed throughout BRAKES: Hydraulic brake with parking brake.
BEFORE OPERATING CHECK TIRE PRESSURE Check tire pressure before each use. Inflate to 22 PSL CHECK CRANKCASE OIL Oil recommendations are: SAE 10W30 SF-CC The engine is shipped with 2-1/2 quarts of cil in the crankcase; however, level of oil must be checked before and after the engine is first started. 1. Position the sweeper on a level surface and make sure engine is off. 2. Remove the dipstick and wipe it with a clean rag. Push dipstick down into the tbe and ensure iris fully seated.
BEFORE OPERATING (Continued) CHECK HYDRAULIC SYSTEM OIL (Fig. 1) The hydraulic system is designed to operate on any high quality detergent. Oil recommendations are: TOW SF-CC 1. Position the sweeper on a level surface and make sure engine is off. 2. Pull out the dipstick from the oil filler tube. Check the level indicated on the dipstick. 3. Wildflower sufficient oil to bring to the "Full" mark.
CONTROLS THROTTLE CONTROL (Fig. 2) Throttle is used to operate engine at various speeds. Moving throttle forward increases engine speed; backwards decreases engine speed. The throttle regulates the speed of the sweeper reels and in conjunction with traction pedal controls ground speed of the sweeper. KEY SWITCH The key switch, which is used to start and stop the engine, has two positions: "OFF" and "ON". Rotate key clockwise to engage starter motor.
CONTROLS (Continued) PARKING BRAKE (Fig, 2&3) A caution Whenever the engine is shut off, the parking brake must be engaged to prevent accidental movement of the machine. To set: Lock the Brake Stop into position by placing the bottom of the Brake Stop into the slot of the Brake Stop Plate. To release: Push down on the tab at the end of the Brake Stop. A caution The hydro static transmission will not, at any time, act as a parking brake for the machine.
CONTROLS (Continued) SWEEPER REEL HANDLE (Fig. 2& 5) The engagement of the sweeping reels is done with the Sweeper Reel Engagement Handle. The handle also sets the height of the fingers. There are three settings for finger height. The height of the fingers is set so the fingers touch the top of the turf. The first setting will set the fingers at from the surface. The second setting sets the fingers at 1" and the third at 5/8" from the surface.
OPERATING INSTRUCTIONS 1. Place the unit on a level surface and apply the parking brake. 2. Start engine with the throttle at 1/2 open and sake pulled out. When engine starts, push in the choke gradually. 3. Release the parking brake. 4. Press the Traction Pedal forward to move forward. Press down on the heel of the foot to move backward. Practice moving both ways to gate feel of the machine. For quick braking quickly depress the heel of the fraction pedal until hydro static transmission reaches neutral, 1.
LUBRICATION BEARINGS (Fig. 7} The sweeper has four self sealing bearings that must be lubricated with a No. 2 Lithium based grease. If the optional thatcher is installed, there is also a bearing on each end of the blade shaft. IMPORTANT: Lubricate the bearings as often as necessary to maintain a slight leakage on the seals. Too much grease can cause overheating. WHEELS AND WHEEL BEARINGS (Fig. 7) Grease fittings and wheel bearings every 100 operating hours. Use a No. 2 Lithium based grease.
MAINTENANCE CHANGING HYDRAULIC OIL AND FILTER Normally, change hydraulic oil and fitter after every 500 operating hours. (foil becomes contaminated, contact your local TOR distributor because the system must be flushed. Contaminated oil looks milky or black when compared to clean oil. 1. Remove drain plug from reservoir and let hydraulic oil flow into drain pan. Reinstall and tighten plug when hydraulic oif stops draining, 2. Clean area around filter mounting area. 3.
MAINTENANCE (Continued) CHAIN TENSION (Fig. 10} The rear idler sprocket is under spring tension to esp a constant tension on the reel drive chain. To increase tension, screw jam nut (A} clockwise, to decrease, wrn counterclockwise. A 1/8" deflection is recommended. Do not over tighten because the chain will wear rapidly. Do not operate with a loose chain because the sprocket will wear rapidly. SWEEPER REELS LEVELING & HEIGHT ADJUSTMENT (Fig.
MAINTENANCE (Continued) DRIVE BELT ADJUSTMENT {Fig. 12} 1f Reels Fail To Engage: Adjust the idler disengaging bolt downward. The adjustment maybe necessary from time to time to compensate for wear and stretch on the drive belt. if Reels Fail To Disengage: Adjust the idler disengaging bolt upward to move the idler pulley away from the drive belt. Tidier Arm [ Reel Plate Pivot Point {der Disengaging Bolt BELT TENSION (Fig. 12} The belt has 1/4" deflection with § Ibs. of force when properly adjusted.
MAINTENANCE (Continued) ADJUSTING PARKING BRAKE SHOES The parking brake should be adjusted after the first 50 hours of operation. The brakes should be adjusted in the following manner: 1. Park machine on a level surface and shut engine off. 2. Jack up one side of the machine in the front until front tire is off shop floor. 4A caution Support machine with jack stands to prevent it from falling accidentally. 3.
MAINTENANCE (Continued) BLEEDING BRAKES 1. Slightly loosen bleeder nut on brake cylinder. 2. Engage Foot Pedal down slowly until in operating position and hold. 3. Tighten bleeder nut. ADJUSTING TRACTION PEDAL (Fig. 14 A\ caution If the unit creeps forward or reverse when no pressure is applied to the foot pedal an adjust men must be made. 1. Park machine on a level surface and shut engine off. Depress the parking brake. 2. Jack up one side of the machine in the rear until rear tire is off shop floor.
MAINTENANCE (Continued) BELT STOP PIN ADJUSTMENTS (Fig. 15} The purpose of the belt stop pins is to slow down and stop the drive belt when the Sweeper Reel lever is disengaged. Pin adjustments are maintained as follows: 1. With the engine off and key removed from ignition, place the Sweeper Reel Lever in the first {ON} position. 2. Loosen the nut on the back of the pin. 3. Adjust the belt stop pins so they are 1/8" from the outside of the drive belt. 4. Tighten nut 5. Test the belts ability to stop.
TROUBLE SHOOTING CONDITION CAUSE CORRECTION SWEEPER NOT PICKING UP . Missing or broken fingers. The reels may not be ted properly. Broken chain. Check sprockets for sheared key. Broken belt or improper tension. Check sheaves for sheared key. Finger height may be too low or too high. Hopper floor not sealed inside against the rear crass member. Unit may be picking up but throwing it through gap onto the ground. Louvers on top of door and hopper may be clogged, blocking air flow.
STORAGE 1. Thoroughly clean the sweeper so iris free of dirt, leaves and debris. 2. Inflate tires to 22 PSI. 3. Check all fasteners. Tighten as necessary. 4. Greases or oil all grease fittings and bearings. Wipe off excess lubricant. 5. Drain and replace hydraulic fluid and filter. Inspect all hydraulic lined and fittings. Replace if necessary. Refer to the Maintenance section. 6. Check the tension and condition of the drive chain. Adjust the tension if necessary and lightly coat the chain with grease. 7.
SWEEPER 5400HL Maintenance Schedule Minimum Recommended Maintenance Intervals: Maintenance Procedure Maintenance Interval & Service 400 Hrs 200 Hrs 100 Hrs Check battery fluid level 50 Hrs Hack battery cable connections + Change engine oil Adjust parking brake shoes A Level Service Inspect rubber fingers Lube all grease fittings Grease bearings Lube steering gears + Torque wheel motor nuts Inspect traction spring and linkage movement Lube wheels and wheel bearings Inspect all hydraulic hoses Replace engine
SWEEPER 5400HL Maintenance Schedule 2 Unit Designation Daily Maintenance: {duplicate this page for routine use) TOR [D# ) Daily Maintenance Check for Week Of Maintenance Check item MON | TUES | WED | THUR FRI SAT | SUN Engine Oil Level Air Cleaner Condition Unusual Operating Noises Hydraulic System Oil Level Hydraulic Filter Gage Hydraulic Hoses for Damage Tire Pressure Inspect Rubber Fingers Unusual Engine Noises Brake Operation JRA RATS] = Notation for areas of concern: Inspection performed by: Item Ate I
maT SE The Toto Commercial Products Two Year Limited Warranty The Toto Company warrants your 1996 or newer Toto Commercial Product (“Product”) purchased after January 1, 1987, to be free from defects in materials or workmanship for the period of time listed below. Where a warrant able condition exists, Toto will repair the Product at no cost fo you including diagnosis, labor, parts, and transportation. This warranty begins on the date the Product is delivered to the original retail purchaser.