TOR [ FORM NO. 95-4861 OPERATOR'S MODEL NO.
FOREWORD Thank you for buying a high quality Toto turf care product. To get the best performance from this machine, operate and maintain it according to the instructions in this manual. Toto lase wants to stress the importance of safety, You and anyone else using or maintaining this machine are strongly urged to read this manual, especially all the safety instructions, DANGER, WARNING and CAUTION, used with the triangular safety alert symbol, highlight safety messages.
TABLE OF CONTENTS Page Page SAFETY INSTRUCTIONS 3-4 MAINTENANCE : SAFETY AND INSTRUCTION DECALS .5 Drive Chain Adjustment 11 SPECIFICATIONS & Sweeper Reels Leveling & Height Adjustment 11 SET UP INSTRUCTIONS Torque Limiter Adjustment . .. .. 12 Attach Wheels To Hopper L7 Attach Reel Head To Hopper .. .7 TROUBLESHOOTING . . Attach Turf Sweeper To Tractor .. 8 STORAGE BEFORE OPERATING .. 8 IDENTIFICATION AND ORDERING 14 OPERATING INSTRUCTIONS . -9 MAINTENANCE CHART 15 LUBRICATION .
SAFETY INSTRUCTIONS (Continued) 8. Do not run the tractor engine in a confined area without adequate ventilation. Exhaust fumes are hazardous and could possibly be deadly. 9. Maximum seating is one person; therefore never carry passengers. 10. Using the machine demands attention, and to prevent loss of control: K A operate only in daylight or when there is goad artificial light. B. Drive slowly. C. Watch for hales or other hazards. D. Look behind machine before backing up. E.
SAFETY AND INSTRUCTION DECALS The following safety and instruction decals are installed on the unit. Replace any decals that becomes damaged or illegible. Part numbers for decals are listed below and in your Parts Catalog. Order replacements from your Authorized Toto Distributor. Y L[] A DANGER ROTATING CHINS AND SPROCKETS CAN ‘ X BER NOT OPERATE MACHINE UNLESS ALL GUARDS ARE IN PLACE EACH SIDE OF REEL HOUSING ‘ NEAR REELS {Part No. 01-506-0080) om0 Al (Pg:tl ON HITCH ARM BRACE {Part No.
SPECIFICATIONS SWEEPING WIDTH: 60" PICK UP FINGERS: Abrasion resistant, high resistance rubber, 140 per machine. PICK UP: Mechanical pick up using two counter rotating reels with inter meshing rubber fingers. Reels are held in time with #60 rosier chain. HOPPER: § cubic yards, galvanized steel welded stew! frame. lining, DOOR: Manually operated. Ste! frame with galvanized steel facing. DRIVE: Sachet type PTO shaft with guard, rated at 64 HP, has up to 15 degrees of alignment variance.
SET UP INSTRUCTIONS ATTACH WHEELS TO HOPPER (Fig. 1) 1. Remove whee! and tire assemblies from skid. 2. Place hopper on level surface and carefully turn ton its side, taking care not to distort the hopper road. 8. Attach both tire and wheel assemblies to the underside of the sweeper as shown using the 3/8 x 11/2" bolts, 4. Tighten all hardware. Wheel Assembly Figure 1 Reel Head Assembly " 5. Return the hopper to the original position, now resting on the tires. ATTACHING REEL HEAD TO HOPPER (Fig. 2) 1.
SET UP INSTRUCTIONS (Continued) ATTACH TURF SWEEPER TO TRACTOR IMPORTANT: The TURF SWEEPER 6500 weighs about 1300 Ibs. and can hold 400 to 600 Ibs. of material. The tractor must be capable of handling this weight. 1. Connect the PTO half (13/8" splines slip clutch) to the tractor. Wuhan new, the spring lock lever on the end of the PTO is hard to operate. Apply grease and move the lever until it snaps in and out freely. In the correct position the lever wiki spring back out and lock the two shafts together.
OPERATING INSTRUCTIONS SWEEPING PROCEDURE IMPORTANT: The maximum PTO speed Is 540 RPM. Do not operate at a taster speed because the reel, sprockets and PTO will be damaged. 1. Start tractor engine and run at a low RPM. 2. Select factor forward speed. 3. With tractor moving forward MPH, gradually engage the PTO. 4. Increase tractor speed to full RPM. 5. Always operate in a straight line. IMPORTANT: NEVER run the reels In one spot for longer than a minute because turf will be damaged. 2.
LUBRICATION BEARINGS (Fig. 4) The sweeper has nine self sealing bearings that must be lubricated with a No. 2 Lithium based grease. IMPORTANT: Lubricate the bearings to maintain a slight leakage on the seals. Too much grease can cause overheating. WHEELS AND WHEEL BEARINGS (Fig. 4) Grease fittings and wheel bearings every 100 operating hours. Use a No. 2 Lithium based grease. DRIVE CHAIN (Flg. 4) Always maintain a heavy coat of grease on the drive chain. GREASE FITTINGS (Fig.
MAINTENANCE DRIVE CHAIN ADJUSTMENT (Fig. 5} The reel chain is adjusted to allow a 1/8" deflection with 5 Ibs. of force. Do not over tighten because tha chain will wear rapidly. Do not operate with a noose chain because the sprocket will wear rapidly. 1. Remove chain guard. 2. Loosen the nuts on the idler Bracket (C). 3. Pivot the Idler Bracket until proper tension is achieved. 4. Tighten nuts. SWEEPER REELS LEVELING & HEIGHT ADJUSTMENT (Fig. 5) 1.
MAINTENANCE (Continued) TORQUE LIMITER ADJUSTMENT(Fig. Adjustment of the torque limiter (item D, Fig. 5) is fast, simple and positive requiring only an open end wrench and a socket head cap screw wrench. “The tongue limiter is assembled as shown. Friction Disc caking Plate Tamperer Collar “in To adjust use the following steps. Figure 6 A. Loosen the three cap screws until the points are recessed in the collar. B. Tighten the collar by hand and then tighten the setscrews until the head bottoms out.
TROUBLESHOOTING CORRECTION CONDITION CAUSE SWEEPER NOT PICKING UP | « Check for missing fingers. * Replace missing or broken . fingers. * The reels may not be timed « See Timing Chain Adjust properly. men, pg. 12, * Check for loose or broken chain. * Adjust tension (See Drive Chain Adjustment, pg. 11) or replace chain. * Check sprockets for sheared key. * Replace sprocket key. * Finger height may betook highborn | « Adjust height.” See Sweeper fow. Reels Leveling & Height Adjustment, pg. 11.
STORAGE 1. Thoroughly clean the sweeper so iris free of dirt, leaves and debris. 2. Inflate tires to 28 PSI. 3. Check all fasteners. Tighten as necessary. 4. Grease or oil all grease fittings and bearings. Wipe off excess lubricant. 5. Check the tension and condition of the drive chain. Adjust the tension if necessary and apply heavy coat of grease. 6. Check the condition of the rubber fingers. Replace any broken or missing fingers.
i Owner Responsibilities: A As the Product owner, you are responsible for required maintenance and adjustments stated in your Owner's Manual. Failures to perform required maintenance and adjustments can bo grounds for disallowing a warranty claim. instructions For Obtaining Warranty Service: You are responsible for notifying the Commercial Products Distributor or Authorized Commercial Products Dealer from whom you purchased the Product as soon as you believe a unwarrantable condition exists.