INDEX Title Description .0l Specifications Operation . ouuveiaiineersnninrans Maintenance and Lubrication . Parts Catalog . Optional Equipment Catalog . .v.
TO THE TOR OWNER Congratulations { ] You now own the finest turf tractor made, and we wish to welcome you to the ever-growing family of satisfied Toto Owners., Given proper care, this tractor will repay you with years of excellent service. Your Toto Series 5 Tractor has been manufactured ban organization with over fifty years experience as mowing machine specialists. Every machine is carefully inspected and tested before leaving the factory. SR Figure 1.
e Figure 2. Series 5 Tractor 1. DESCRIPTION “ewemglhe Toto Series 5 General Tractor is a highly engineered piece of equipment, designed to meet the requirements of turf maintenance. The Series 5 is the power source for operating the heavy-duty Toto grass-cutting equipment. The Series 5 Tractor will handle five or seven gang Spartan Mowers, with either the hydraulic Park master or the Universal Mounted Frame.
Figure 3, Toto Series § Tractor with Univ FRONT AXLE: Welded construction. 4 inch, 9-1/2 pound structural steel I-beam, reinforced top and bottom. Center pivot and wishbone integral with axle. Needle bearings and roller thrust bearings on steering spindles. FRONT WHEELS: Cast iron hubs, pressed steel wheels with drop center 15x5 rims, FRONT TIRES: Standard Tire 6.70 x 15, 4-Ply with tubes, Normal inflation 24 lbs, per sq. inch.
Figure 4. Toto Series 5 Tractor with Toto Dump Box Attached 3. OPERATION The operation of your new Toto Series 5 Tractor is as easy as driving your automobile. The operating controls are in approximately the same location and their manipulation is similar, (See Huger 5.) Before using the tractor for the first time, read your Engine Manual CAREFULLY. Before starting the tractor, make certain that the transmission is in the neutral position.
POSITIONING ADJUSTMENT Figure 8. Operator's Seat The forward and backward positioning may be adjusted by pulling out the lever at the left of the seat, sliding the seat to the position desired and releasing the lever. The following gear recommendations show which gear should be selected to correctly perform various tractor applications.
HYDRAULIC POWER KT Lo RESERVOIR FLOOD STOAT LEVEE POWER STEERING. RESERVOIR RADIATOR e Figure 8. Right-Front View of Series 5 Tractor The owner or operator is the best judge in determining the necessary interval for servicing the air cleaner, due to the wide variety of possible operating conditions.
< =y /GASKET ALTER SCREEN {DLE MIXTURE ADJUSTMENT SCREW IDLE SPEED ADJUSTMENT SCREW Figure 10. Carburetor Fuel Filter FUEL FILTERS Your Series 5 Tractor is equipped with two filters in the fuel line. One is a metal screen in the sediment bowl below the fuel tank (see figure 9}. The other is a disc-type filter in the carburetor (see figure 10).
ADJUSTABLE RETAINING FIN Figure 12, Clutch Linkage HAND BRAKE ADJUSTMENT The hand brake adjustment of your Toto Series 5 Tractor is very simple to make, When it is apparent that the brakes are in need of adjustment, place the hand brake lever in the released position and turn the knurled nut at the top of nevertheless a clockwise direct son about four turns. Park the tractor on a fairly steep slope with the rear of the tractor facing down hill and the transmission in neutral, Apply the hand brakes.
It misbegotten to disconnect the adjustable link from the clutch pedal end, as the pedal return spring will be extremely difficult to replace. Hold the throw out lever from moving all the way forward when it is disconnected if it moves too far, the throw out fingers may lose contact with the throw out bearing, and it will be necessary to open the clutch inspection cover to set them in place again., After the first adjustment has been made, measure the pedal free travel.
SERVICE INTERVAL CHART Service Interval Fig. & 50 1506 | 500 Type of Lubricant Ref. No.
TROUBLE SHOOTING CHART TROUBLE PROBABLE CAUSE REMEDY Hard steering, Front tire air pressure low, Steering gear low on lubricant, Steering linkage dry. Spindle frozen, Oil level in pump low (with power steering). Check pressure. Fill steering gear. Re-grease linkage, Replace. Bring up to level, Transmission hard to shift. Heavy lubricant in cold weather, Transmission lubricant low. Use #90 lubricant in winter. Re-fill to proper level. Gears grind when shifting. Too much free travel in clutch pedal.
PARTS CATALOG Toto Series 5 Tractor Title Clutch Assembly Instrument Panel Hood, Radiator, Fuel Tank and Muffler Frame, Toe Board, Floor Plate and Battery Front Wheel and Axle Transmission Assembly Brake, Clutch and Throttle Linkage Steering Gear Assembly Rear Axle Assembly (DANA) Rear Wheels and Axle Shafts Hydraulic Brakes Beat Assembly Wiring Diagram 12 Volt Serial Nos.
7 4 3 Figure 17. Clutch Assembly Pig. & No. Fig. & No. Ref. Part No. Description Use' d Ref. Part No. Description Use’d No. No.
Figure 18. Instrument Panel Ret. No. Ref, No. No.| Part No.. Description Used Ne. | Part No.
HOOD, RADIATOR, FUEL TANK AND MUFFLER Fig. & No. Fig, & No. Ref. | Part No, Description Used Ref. Part No., Description No. No.
FRAME, TOE BOARD, FLOOR PLATE AND BATTERY Fig. & Fig. & Ref., No. Ref, No, No. Part No. Description Used No. Part No.
Fig. & No. Fig. & No. Ref. Part No. Description g Ref, Part No., Description y Used Used No. No.
Fig. & No. Fig. & No. Ref, Part No. Description U ; Ref. Part No. Description " sed Used No. No.
Fig. & Fig. & Ref. Part No. Description No. Ref. Part No. Description No. No. Used No.
{Used on tractors bearing Serial Numbers 37013-50050 & up) Fig. & Fig. & Ref, Part No. Description No. Ref. Part No, Description No. No. Used No. Used 24 3-7801 | Steering Gear, completes 24-31 213-209 | Grommet 1 less items 4 and 14 * 213-211} Shim Kit 1 -1 3220-5 | Nut 1 \-32 213-201] Ball Bearing 1 -2 218-207 | Spring 1 -33 213-199 | Housing Assembly 1 -3 213-206 | Spring Seat 1 ~-34 3-7803 | Wheel Cap 1 -4 238-3 Steering Wheel 1 -35 3293-6 | Wood Screw 3 -5 3217-¢ | Nut 4 ~36 213-210} Clamp 1 -8 3220-4
Series 5 TRACTORS using Dana Rear Axles Starting Serial No's 37012-279 and on NOTE: AXLE RATIO TAG INSTALLED ON COVER Figure 28. Mabel 70 Rel No. Ref. Ho. No. | Part No. Description Used No. | Port No. Ascription Used T8 Housing Sub-Key. Ate, Campsite 32 30273 Singer, Outer Pinion OFf T Includes Ref. Nas. 550358 Cone, Outer Pinion Bearing 1 2 | 30256 NSS | Cap, Dish. Bearing 2 34 | 550359 Cup, Outer Pinion Brg 1 31500400 2D | Resew 4 35 | 302721 Shim, Tutor Pinion Brg. Adj 2 4 30208 Plug, Axle Hag.
ON ITEMS 10 THRU 2%, USE WITH CLARK AXLE ON MODELS 37011 THRU 37612 278, FOR REAR WHEELS OM DANA AXLE, SEE PAGE 27, Figure 268. Rear Wheels and Axle Shafts Fig. & Fig, & Ref, Part No. Descriptive Mo, 1. No, Description No.
Figure 27, Hydraulic Brakes Fig, & N [Fig. & N Ref, Part No. Description o Ref, Part No. Description ©. No. Used No. Used 27-1 | 215.30 Spring, Brake Shoe Ret.
4 Figure 28. SEAT SAYS. Models 37011, 37012, 37013, 37013-50001 & up~ 37013-60001 & up Fig. & No. Ref. Part No. Description ¢ No, Used 28-1 | 3-3171 ‘Seat Base -2 3211-5 Cap screw -4 | 32127-15 | Nut -5 351-8 Seat Support Assembly -8 3232-2 Bolt ~7 | 3253-6 Sherlock -8 3217-8 Nut -9 | 8-3172 Seat Attachment Bret.
~ RIGHT FRONT | TYP. ALL TURN SIGNALS RIGHT REAR s EFT REAR /> N BRAY 1 Lo e, LIGHT SWITCH o WITH 20 AMP FUSE \, WIRING DIAGRAM 12 VOLT NEGATIVE GROUND WHITE ORANGE FUEL GAGE TURN TURN SIGNALS | SIGNAL " AMP 4 FLASHER FUSE ~ 7~ FEAT FRONT GREEN | T \1/ “BEET R ==l DETAIL A FUEL GAGE SENDER UNIT pis. BATTERY CABLE. " Y 12 BOUT BAT. + LN SR = f GREEN YELLOW Art SOLENOID | SWATCH S TRt @ G LR 432F BAT. VOLT. REG. STARTER e e = ALTERNATOR Figure 29, Wiring Diagram ~ 12 Volt used on Tractor Serial No.
Title OPTIONAL EQUIPMENT INDEX Toto Series 5 Tractor Power Steering Kit (Includes P. 8. Booster Says} Power Steering Booster Assembly Hydraulic Power Kit Rear Power Take-Off Kit Dump Box Kit Governor Kit Floor Plate Extension Kit Directional Signal Kit Horn Bib Head and Tail Light Kit Fuel Pump Kit .
POWER STEERING KIT Model No. 77005 Includes Booster Assembly, Fig, 31 Fig. & No Fig. & No. Ref, Part No. Description Ref. Part No. Description " No. Used No.
POWER STEERING BOOSTER ASSEMBLY Fig. & No Fig. & No. Ref. Part No. Description Us e‘ a4 Ref. Part No. Description 213-108 Complete Booster Says.
HYDRAULIC POWER KIT MODEL NO. 77001 Fig. & No. Fig. & No. Ret. | Part No. Description Used. Ref. | Part No. Description lased No. No. 32-1 353155 Qil Filter, Includes item [ 1 32-26 | 353-130 Adapter Union, Pump -2 3219-3 Nut, Filter Retaining 4 Outlay 1 -3 3258-21 Lock washer, Filter Hydraulic Seal 1 Retaining 4 -27 § 212-251 Gasket, Pump to Engine -4 | 3211-6 Cap screw 4 +-28 | 853157 Pump, Hydraulic, -5 1 2811-8 Street Elbow, Filter Complete, Standard 1 Outlet, 353168 Cap screw 8 -6 | 353.
REAR POWER TAKE-OFF Model Ro. 77020 Fig. Fi&& No. Ref. Part No, Description v Ref. Part No. Description sed Used No.
DUMP BOX KIT Model No. T7003 Fig. & No. Fig. & No. Ref. Part No. Description v y Ref. Part No. Description d No.
284 278 Figure 35, Governor Kit GOVERNOR KIT Model No. 77007 Fig. & Fig. & Rel. | Part No. Description oo I Rel. | Part Mo Description oo 0. No.
INSTRUCTIONS FOR ADJUSTING THE GOVERNOR AT THE TIME OF INSTALLATION With engine not running: 1. Assemble the governor and hand throttle control linkage to the tractor. Remove standard throttle lever from carburetor and install special throttle lever {ref. 33 page 43 no, 3-4300), leaving it loose on the throttle shaft for the time being. Remove standard foot feed link (ref. 43 page 23 -no. 3-3185), and replace with chain (ref. 1% page 43ne.
Figaro 37. Directional Signal Kit DIRECTIONAL SIGNAL KIT MODEL NO. 77009 Fig. & No. | |Fig& No Ref, Part No, Description Used Ref, Part No.
Figure 38. Hora Kit HORN KIT MODEL NOS. 77016 FIELD, 70153 FACTORY Fig. & Fig. & Ref. No. Ref. No. No. Part No. Description Used No. Part No, Description Used 38-1 | 218-274 | Horn Button Says.
Figure 39. Head and Tail Light Kit HEAD & TAIL LIGHT KIT Model No, 77014 Ref, No. Ref., No. No. | Part No., Description Used No. { Part No,| Description Used| 1 | 219.9 Tail & Stop Light Says.
IMPORTANT ORDERING INSTRUCTIONS Repair parts are available from your Toto distributor or service dealer. To insure getting correct parts without delay, please furnish the following information: 1. Serial number of your tractor as shown in the name plate, 2. Part number, description and quantity of each part required. FORM NO, 341.621.1 3. State whether parts should be shipped by mail or express. factory. All repair parts are shipped Name and address whets parts are to be shipped. 5.