Installation Instructions

ManualsBrandsToro ManualsFrames5 To 7 Conversion Kit, Reelmaster Transport Frame

FormNo.3434-988RevA

5To7ConversionKit

Reelmaster

TransportFrame

ModelNo.33452—SerialNo.400000000andUp

Operator'sManual

Introduction

Visitwww.Toro.comforproductsafetyandoperation

trainingmaterials,accessoryinformation,helpnding

adealer,ortoregisteryourproduct.

Wheneveryouneedservice,genuineToroparts,or

additionalinformation,contactanAuthorizedService

DealerorToroCustomerServiceandhavethemodel

andserialnumbersofyourproductready.Figure1

identiesthelocationofthemodelandserialnumbers

ontheproduct.Writethenumbersinthespace

provided.

Important:Withyourmobiledevice,youcan

scantheQRcode(ifequipped)ontheserial

numberplatetoaccesswarranty,parts,andother

productinformation.

g322493

Figure1

1.Modelandserialnumberlocation

ModelNo.

SerialNo.

Setup

PreparingtheMachine

NoPartsRequired

ParkingtheMachine

1.Parkthereelframeonalevelsurfaceandlower

thecuttingunitstotheground.

2.Engagetheparkingbrake,shutofftheengine,

removethekey,andwaitforallmovingparts

tostop.

3.Chockthewheelsofthereelframetoensure

thatthemachinedoesnotmove.

DisconnectingtheHydraulic

Hoses

HydraulicSystemSafety

•Seekimmediatemedicalattentionifuidisinjected

intoskin.Injecteduidmustbesurgicallyremoved

withinafewhoursbyadoctor.

•Ensurethatallhydraulic-uidhosesandlinesare

ingoodconditionandallhydraulicconnections

andttingsaretightbeforeapplyingpressureto

thehydraulicsystem.

•Keepyourbodyandhandsawayfrompinhole

leaksornozzlesthatejecthigh-pressurehydraulic

uid.

•Usecardboardorpapertondhydraulicleaks.

•Safelyrelieveallpressureinthehydraulicsystem

beforeperforminganyworkonthehydraulic

system.

1.Atthetransportframecontrolconsole,movethe

3controlleversupanddowntorelievehydraulic

pressurebetweenthetransportframeandthe

towvehicle(Figure2).

8111LyndaleAvenueSouth

Bloomington,MN55420

Registeratwww.T oro.com.

OriginalInstructions(EN)

PrintedintheUSA

AllRightsReserved

*3434-988*A

Summary of content (20 pages)

PAGE 1
Form No. 3434-988 Rev A 5 To 7 Conversion Kit Reelmaster® Transport Frame Model No. 33452—Serial No. 400000000 and Up Operator's Manual Introduction Setup Visit www.Toro.com for product safety and operation training materials, accessory information, help finding a dealer, or to register your product. Whenever you need service, genuine Toro parts, or additional information, contact an Authorized Service Dealer or Toro Customer Service and have the model and serial numbers of your product ready.
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Installing the Fittings to the Control Valves Parts needed for this procedure: g321863 Figure 2 2. Disconnect the 2 hydraulic hoses from the tow vehicle (Figure 3). 2 Short 90° fitting 2 Tall 90° fitting Procedure 1. Remove the socket-head plugs from the cutting-unit 6 and the cutting-unit 7 control valves (Figure 4). g321919 Figure 4 1. Control valve (cutting-unit 7) 3. Control valve (cutting-unit 6) 2. Socket-head plugs g321862 Figure 3 1. Hydraulic hoses 3. 2.
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Installing the Lift Cylinders Parts needed for this procedure: g321918 Figure 5 1. Tall 90° fitting 3. Retract port 2. Short 90° fitting 4. Extend port 4. 5. Assemble the tall 90° fittings into the extend ports of the cutting-unit 6 and the cutting-unit 7 control valves (Figure 5).
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. Assembling the Lift Cylinders to the Machine Use a piece of tape to mark the lift cylinders 6 and 7. 1. Installing the Cylinder Rest 1. Align the holes in the cylinder rest with the 12.7 mm (1/2 inch)–diameter holes in the bottom of the cross channels (Figure 8) Align the holes in the 2 spacer tubes and the holes in the flanges of the cutting-unit 6 lift cylinder with the 25 mm (1 inch)-diameter holes in the top of cross channels (Figure 9). g322309 Figure 9 1. Spacer tube 3. Cross channels 2.
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Installing the Lift-Arm Stop 1. Align the holes in the lift-arm stop with the 12.7 mm (1/2 inch)–diameter holes in the top of the cross channels as shown in Figure 11. g322332 Figure 11 1. Capscrew (1/2 x 1-1/2 inches) 4. Flange locknuts (1/2 inch) 2. Lift-arm stop 5. Tapered washer 3. Cross channel g322276 Figure 12 2. Secure the lift-arm stop to the cross channels (Figure 11) with the 2 capscrews (1/2 x 1-1/2 inches), 2 tapered washers, and 2 flange locknuts (1/2 inch). 3. 4.
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5 Installing the Lift Arms and Draw Bars Parts needed for this procedure: 2 Locknut (3/4 inch) 2 Lift-bail pin 2 Capscrew (5/16 x 3/4 inch) 4 Washer (1-1/8 x 2 inches) 2 Shaft—25 x 102 mm (1 x 4 inches) 4 Capscrew (3/8 x 1 inch) 4 Lock washer (3/8 inch) 4 Washer (3/8 x 1-5/8 inches) 2 Drawbar 2 Capscrew (1/2 x 4 inches) 2 Locknut (1/2 inch) g322274 Figure 13 4. Arm bracket (cross channel) 2. Lift-arm tube 5. Capscrew (5/16 x 3/4 inch) 3.
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g322281 Figure 15 1. Pivot housing (lift bail) 3. Drawbar 2. Capscrew (1/2 x 4 inches) 4. Locknut (1/2 inch) 2. Assemble the drawbar to the lift bail (Figure 15) with a capscrew (1/2 x 4 inches), and locknut (1/2 inch) 3. Tighten the locknut. g322275 Figure 14 1. Link 5. Washer (3/8 x 1-5/8 inches) 2. Washer (1-1/8 x 2 inches) 6. Lock washer (3/8 inch) 3. Lift-cylinder rod 7. Capscrew (3/8 x 1 inch) Note: Ensure that the drawbar can freely pivot. 4.
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6 7 Adjusting the Transport Position for Cutting Units 6 and 7 Installing the Hydraulic Hoses Parts needed for this procedure: Machines Transported on Public Roads 2 Hose (long) 2 Hose (short) Procedure No Parts Required 1. Procedure Important: If the transport frame is transported on a public road, the overall width of the frame and the mowers may not exceed 2.4 m (8 ft).
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3. Repeat steps 1 and 2 for the hoses of the other lift cylinder. 3. 8 Insert the 2 hair pins that you removed in 1 and the 2 hair pins from the 5 to 7 conversion kit into the studs (Figure 19). 9 Assembling the Transport Strap to the Machine Assembling the Control Lever to the Control Valve Parts needed for this procedure: 1 Transport strap 2 Hairpin Parts needed for this procedure: Procedure 1.
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g322272 Figure 22 1. Control-rod tube 2. Nut (7/16 inch) 2. 3. Control-rod link Assemble the link and nut to the control-rod tube (Figure 22). Note: Do not tighten the nut. 3. Repeat steps 1 and 2 for the other link and tube. 11 Installing the Lever Blocks Parts needed for this procedure: g322277 Figure 21 1. Mounting tab (control valve) 4. Link 2. Link plate 5. Cotter pin Secure the link to the valve and lever with the link plate and 2 cotter pins (Figure 21). 5.
PAGE 11
Installing the Lever Blocks and Levers 1. Remove the locknut that secures the pivot pin to the control console, and remove the pin (Figure 24). g322283 Figure 26 g322286 Figure 24 1. Pivot pin 3. Locknut 4. Pivot pin 2. Control-link bracket (rightmost) 5. Locknut 3. Control console 2. Control console 2. 1. Lever block 7. Assemble a lever into a lever block (Figure 25). Secure the pivot pin to the console with the locknut (Figure 26).
PAGE 12
g322279 Figure 29 1. Control-rod tube 2. Nut (7/16 inch) 5. If the lever for the control rod is not aligned with the rest of the levers, separate the control-rod link from the control lever clevis pin, rotate the control-rod link to align the lever (Figure 29), and assemble the control-rod link to the control lever clevis pin (Figure 28). 6. Repeat steps 1 through 5 for the other control rod. g322271 Figure 27 1. Clevis pin 3. Cotter pin 2. Lever block 4. Control rod 2.
PAGE 13
levers move freely. Readjust control-rod link if necessary. 13 Installing the Reelmaster Cutting Units No Parts Required g322278 Procedure Figure 31 checking the lever travel and alignment 1. Knob (lower position) 1. 2. Knob (raise position) 2. 6. At the control valve, secure the control-rod link to the control lever with a cotter pin (Figure 32). Align the holes in the drawbar with the holes in the brackets on the cross-tubes of the cutting units.
PAGE 14
Note: Ensure that there are no kinks or twists in the chain. fluid of the of the tow vehicle; pump cavitation may occur. 5. Lower the cutting units, shut off the engine, remove the key, and wait for all moving parts to stop. 6. If needed, refill the hydraulic reservoir with fluid recommended for tow vehicle, or use ISO 68 or hydraulic fluid like Mobil 424. Operation Securing Cutting-Unit Arms for Transport 1. Fully raise all mowers are to the transport position before moving to the next mowing area.
PAGE 15
Schematics g012870 Hydraulic Schematic (Rev.
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Notes:
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Notes:
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EEA/UK Privacy Notice Toro’s Use of Your Personal Information The Toro Company (“Toro”) respects your privacy. When you purchase our products, we may collect certain personal information about you, either directly from you or through your local Toro company or dealer.
PAGE 19
The Toro Warranty Two-Year or 1,500 Hours Limited Warranty Parts Conditions and Products Covered The Toro Company warrants your Toro Commercial product (“Product”) to be free from defects in materials or workmanship for 2 years or 1,500 operational hours*, whichever occurs first. This warranty is applicable to all products with the exception of Aerators (refer to separate warranty statements for these products).
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