Form No. 3441-853 Rev B Flex-Force Power System™ 60V MAX 22in Recycler® Lawn Mower Model No. 21466—Serial No. 400000000 and Up Model No. 21466T—Serial No. 400000000 and Up Model No. 21468—Serial No. 400000000 and Up Register at www.Toro.com.
Whenever you need service, genuine the manufacturer parts, or additional information, contact an Authorized Service Dealer or the manufacturer Customer Service and have the model and serial numbers of your product ready. Figure 1 identifies the location of the model and serial numbers on the product. Write the numbers in the space provided. For assistance, please see www.Toro.com/support for instructional videos or contact 1-888-384-9939 before returning this product.
Safety IMPORTANT SAFETY INSTRUCTIONS WARNING—When using an electric machine, always read and follow basic safety warnings and instructions to reduce the risk of fire, electric shock, or injury, including the following: 7. Do not use a damaged or modified battery pack or battery charger, which may exhibit unpredictable behavior that results in fire, explosion, or risk of injury. 8. If the supply cord to the battery charger is damaged, contact an Authorized Service Dealer to replace it. 9.
IV. Maintenance and Storage machine immediately and contact an Authorized Service Dealer. 8. Stop the machine, remove the electric-start button, remove the battery pack from the machine, and wait for all movement to stop before adjusting, servicing, cleaning, or storing the machine. 9. Remove the battery pack and electric-start button from the machine whenever you leave it unattended or before changing accessories. 10.
13. When you are not using the machine, store it indoors in a dry, secure place out of the reach of children. 14. CAUTION—A mistreated battery pack may present a risk of fire or chemical burn. Do not disassemble the battery pack. Do not heat the battery pack above 68°C (154°F) or incinerate it. Replace the battery pack with a genuine Toro battery pack only; using another type of battery pack may cause a fire or explosion.
decal137-9463 137-9463 1. The battery pack is charging. 2. The battery pack is fully charged. 3. The battery pack is over or under the appropriate temperature range. 4. Battery pack charging fault decal140-1324 140-1324 1. Read the Operator’s Manual. 2. To start the machine, squeeze the bar to the handle and press the button. 3. To shut off the machine, release the bar. decal94-8072 94-8072 decal140-1328 140-1328 1. Warning—read the Operator’s Manual. 4.
decal137-9461 137-9461 1.
Setup Important: The battery pack is not fully charged when it is purchased. Before using the machine for the first time, refer to Charging the Battery Pack (page 17). 1 Mounting the Battery Charger (Optional) No Parts Required Procedure If desired, mount the battery charger securely on a wall using the wall-mount key holes on the back of the charger. Mount it indoors (such as a garage or other dry place), near a power outlet, and out of the reach of children.
2 Unfolding the Handle No Parts Required Procedure WARNING Unfolding the handle improperly can damage the cables, causing an unsafe operating condition. • Do not damage the cable(s) when folding or unfolding the handle. • Ensure that the cable(s) are routed to the outside of the handle. • If a cable is damaged, contact an Authorized Service Dealer. Note: Ensure that the cables are routed on the outside of the handle and are not pinched (D of Figure 4).
3 Assembling the Grass Bag No Parts Required Procedure g334351 Figure 5 10
Specifications Product Overview Battery Pack Model 88660 88675 Battery pack capacity 6.0 Ah 7.5 Ah 324 Wh 405 Wh Battery manufacturer rating = 60V maximum and 54V nominal. Actual voltage varies with load. Battery Charger Model 88602 Type 60V MAX Lithium-Ion Battery Charger Input 120V AC 50/60Hz Max 2.0A Output 60V MAX DC 2.
Operation Before Operation Installing the Battery Pack Important: Use the battery pack only in temperatures that are within the appropriate range; refer to Specifications (page 11). 1. Make sure that the vents on the battery are clear of any dust and debris. 2. Lift up the battery-compartment lid (A of Figure 8). 3. Line up the cavity in the battery pack with the tongue on the machine and slide the battery pack into the compartment until it locks into place (B of Figure 8). 4.
Adjusting the Cutting Height WARNING Adjusting the height-of-cut could bring your hands into contact with a moving blade and result in serious injury. • Shut off the motor, remove the battery, and wait for all moving parts to stop before adjusting the cutting height. • Do not put your fingers under the housing when adjusting the cutting height. Adjust the cutting height as desired. Set all wheels to the same cutting height (Figure 9). g254131 Figure 9 During Operation Starting the Machine 1.
g335467 Figure 10 Using the Self-Propel Drive Simply walk with your hands on the upper handle and your elbows at your sides, and the machine will automatically keep pace with you (Figure 11). g334136 Figure 11 Note: If the machine does not freely roll backward after self-propelling, stop walking, hold your hands in place, and allow the machine to roll a couple of centimeters (inches) forward to disengage the wheel drive.
g334207 Figure 12 Removing the Grass Bag To remove the bag, reverse the steps in Installing the Grass Bag (page 14). Operating the Bag-on-Demand Lever • To recycle the grass and leaf clippings, press the button on the lever and move the lever rearward until the button on the lever pops up. The bag-on-demand feature allows you to either collect or recycle grass and leaf clippings while the grass bag is attached to the machine.
Operating Tips Shutting Off the Machine 1. Release the blade-control bar (A of Figure 15). 2. Remove the electric-start button from the electric-starter switch (B of Figure 15). 3. General Mowing Tips • Avoid striking solid objects with the blade. Never deliberately mow over any object. Remove the battery pack; refer to Removing the Battery Pack from the Machine (page 16). • For best performance, install a new Toro blade before the cutting season begins or when necessary.
After Operation Charging the Battery Pack Important: The battery pack is not fully charged when you purchase it. Before using the tool for the first time, place the battery pack in the charger and charge it until the LED display indicates the battery pack is fully charged. Read all safety precautions. Note: At any time, press the battery-charge-indicator button on the battery pack to display the current charge (LED indicators).
Cleaning Under the Machine 4. Start the engine and run it for a few minutes to dry the underside of the machine to prevent it from rusting. Service Interval: After each use 5. Shut off the engine, remove the electric-start button (if equipped), and allow the machine to cool before storing it in an enclosed area. For best results, clean the machine soon after you have completed mowing. 1. Move the machine onto a flat paved surface. 2.
Storing the Machine in the Vertical-Stow Position You can store your machine in the vertical position to minimize storage space. WARNING Folding or unfolding the handle improperly can damage the cables, causing an unsafe operating condition. • Do not damage the cables when folding or unfolding the handle. • If a cable is damaged, contact an Authorized Service Dealer. 1. Remove the electric-start button and battery from the machine. 2.
Maintenance Remove the electric-start button and battery pack from the machine before maintaining or cleaning the machine. Use only the manufacturer’s recommended replacement parts and accessories. Inspect and maintain the machine regularly. Have the machine repaired only by an Authorized Service Dealer. Lubricating the Machine g231389 You do not need to lubricate the machine; all the bearings have been lubricated at the factory for the life of the machine. Figure 20 4.
Adjusting the Self-Propel Drive Preparing the Battery Pack for Recycling For Self-Propel-Drive Models Only Important: Upon removal, cover the terminals of the battery pack with heavy-duty adhesive tape. Do not attempt to destroy or disassemble the battery pack or remove any of its components. Whenever you install a new self-propel cable or if the self-propel drive is out of adjustment, adjust the self-propel drive. 1.
Storage Important: Store the machine, battery pack, and charger only in temperatures that are within the appropriate range; refer to Specifications (page 11). Important: If you are storing the battery pack for the off-season, charge it until 2 or 3 LED indicators turn green on the battery. Do not store a fully charged or fully depleted battery.
Troubleshooting Perform only the steps described in these instructions. All further inspection, maintenance, and repair work must be performed by an authorized service center or a similarly qualified specialist if you cannot solve the problem yourself. Problem The machine does not start. Possible Cause Corrective Action 1. The battery is not fully installed in the machine. 1. Remove and then replace the battery into the machine, making sure that it is fully installed and latched. 2.
Problem The machine is producing a beeping sound. Possible Cause 1. The battery pack is not charged. 1. Remove the battery pack from the machine and charge it. 2. The machine is in an unsafe position for operation. 3. The machine is overloaded. 2. Ensure that the machine is not at an extreme angle while operating. 3. Cut the grass at a higher height of cut or walk at a slower pace while mowing. 4. Attempt the other troubleshooting actions, if the alarm still sounds, contact an Authorized Service Dealer.
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California Proposition 65 Warning Information What is this warning? You may see a product for sale that has a warning label like the following: WARNING: Cancer and Reproductive Harm—www.p65Warnings.ca.gov. What is Prop 65? Prop 65 applies to any company operating in California, selling products in California, or manufacturing products that may be sold in or brought into California.
