Form No. 3442-184 Rev B Flex-Force Power System™ 60V MAX 21in Recycler® Lawn Mower Model No. 20367—Serial No. 407300000 and Up Model No. 20367T—Serial No. 407300000 and Up Register at www.Toro.com.
Whenever you need service, genuine the manufacturer parts, or additional information, contact an Authorized Service Dealer or the manufacturer Customer Service and have the model and serial numbers of your product ready. Figure 1 identifies the location of the model and serial numbers on the product. Write the numbers in the space provided. For assistance, please see www.Toro.com/support for instructional videos or contact 1-888-384-9939 before returning this product.
Contents Safety Safety ....................................................................... 3 Safety and Instructional Decals .......................... 6 Setup ........................................................................ 8 1 Mounting the Battery Charger (Optional) ........................................................ 8 2 Assembling the Grass Bag............................... 8 3 Unfolding the Handle ....................................... 9 Product Overview ............................
7. 8. 9. 10. 11. 12. 13. 14. use an attachment plug adapter of the proper configuration for the power outlet if needed. Do not use a damaged or modified battery pack or battery charger, which may exhibit unpredictable behavior that results in fire, explosion, or risk of injury. If the supply cord to the battery charger is damaged, contact an Authorized Service Dealer to replace it. Do not use non-rechargeable batteries. Charge the battery pack with only the battery charger specified by Toro.
before adjusting, servicing, cleaning, or storing the machine. 2. Do not attempt to repair the machine except as indicated in the instructions. Have an Authorized Service Dealer perform service on the machine using identical replacement parts. 3. Wear gloves and eye protection when servicing the machine. 4. Sharpen a dull blade on both sides to maintain balance. Clean the blade and ensure that it is balanced. 5. Replace the blade if it is bent, worn, or cracked.
Safety and Instructional Decals Safety decals and instructions are easily visible to the operator and are located near any area of potential danger. Replace any decal that is damaged or missing. Model 88640 decal140-3811 140-3811 1. Warning—read the Operator's Manual. 2. Thrown object hazard—keep bystanders away. 4. Cutting/dismember hazard, mower blade—stay away from moving parts; keep all guards and shields in place. decal140-2155 140-2155 1. Read the Operator’s Manual. 5.
decal137-9463 137-9463 1. The battery pack is charging. 2. The battery pack is fully charged. 3. The battery pack is over or under the appropriate temperature range. 4. Battery pack charging fault decal94-8072 94-8072 decal137-9461 137-9461 1.
Setup Note: The battery pack is not fully charged when it is purchased. Before using the machine for the first time, refer to Charging the Battery Pack (page 15). 1 2 Mounting the Battery Charger (Optional) Assembling the Grass Bag No Parts Required Parts needed for this procedure: 2 Procedure Mounting hardware (not included) Procedure If desired, mount the battery charger securely on a wall using the wall-mount key holes on the back of the charger.
3 Unfolding the Handle No Parts Required Procedure WARNING Unfolding the handle improperly can damage the cables, causing an unsafe operating condition. • Do not damage the cable(s) when folding or unfolding the handle. • Ensure that the cable(s) are routed to the outside of the handle. • If a cable is damaged, contact an Authorized Service Dealer. Important: Remove and discard the protective plastic sheet that covers the motor and any other plastic or wrapping on the machine. 1.
Specifications Product Overview Battery Pack Model 88640 4.0 Ah Battery pack capacity 216 Wh Battery manufacturer rating = 60V maximum and 54V nominal. Actual voltage varies with load. Battery Charger Model 88602 Type 60V MAX Lithium-Ion Battery Charger Input 120V AC 50/60Hz Max 2.0A Output 60V MAX DC 2.
Operation Before Operation Installing the Battery Pack Important: Operate the battery pack only in temperatures that are within the appropriate range; refer to Specifications (page 10). 1. Make sure that the vents on the battery are clear of any dust and debris. 2. Lift up the battery-compartment lid (A of Figure 8). 3. Line up the cavity in the battery pack with the tongue on the machine and slide the battery pack into the compartment until it locks into place (B of Figure 8). 4.
Adjusting the Cutting Height WARNING Adjusting the cutting-height levers could bring your hands into contact with a moving blade and result in serious injury. • Shut off the machine and wait for all moving parts to stop before adjusting the cutting height. • Do not put your fingers under the housing when adjusting the cutting height. Adjust the cutting height as desired. Set all wheels to the same cutting height (Figure 9).
During Operation Starting the Machine 1. Ensure that the battery pack is charged and installed in the machine; refer to Installing the Battery Pack (page 11). 2. Insert the electric-start button into the electric starter switch (A of Figure 10). 3. Squeeze the blade-control bar and hold it to the handle (B of Figure 10). 4. Press the electric-start button and keep it pressed until the motor starts (C of Figure 10).
Shutting Off the Machine 1. 2. 3. • Do not cut below 51 mm (2 inches) unless the grass is sparse or it is late fall when grass growth begins to slow down. Release the blade-control bar (A of Figure 12). Remove the electric-start button from the electric starter (B of Figure 12). Remove the battery pack; refer to Removing the Battery Pack from the Machine (page 14).
After Operation Charging the Battery Pack Important: The battery pack is not fully charged when you purchase it. Before using the tool for the first time, place the battery pack in the charger and charge it until the LED display indicates the battery pack is fully charged. Read all safety precautions. Note: At any time, press the battery-charge-indicator button on the battery pack to display the current charge (LED indicators).
Cleaning under the Machine Folding the Handle Service Interval: Before each use or daily WARNING Service Interval: After each use Folding or unfolding the handle improperly can damage the cables, causing an unsafe operating condition. For best results, clean under the machine soon after you have completed mowing. • Do not damage the cables when folding or unfolding the handle. Cleaning under the Machine 1. Lower the machine to its lowest cutting-height setting. 2.
Storing the Machine in the Vertical-Stow Position You can store your machine in the vertical position to minimize storage space. WARNING Folding or unfolding the handle improperly can damage the cables, causing an unsafe operating condition. • Do not damage the cables when folding or unfolding the handle. • If a cable is damaged, contact an Authorized Service Dealer. 1. Remove the electric-start button and battery from the machine. 2.
Maintenance Remove the electric-start button and battery pack from the machine before maintaining or cleaning the machine. Always shut off the machine, wait for all moving parts to stop, and allow the machine to cool before adjusting, servicing, cleaning, or storing it. Use only the manufacturer’s recommended replacement parts and accessories. Inspect and maintain the machine regularly. Have the machine repaired only by an Authorized Service Dealer. g231389 Figure 18 Lubricating the Machine 4.
Preparing the Battery Pack for Recycling Storage Important: Upon removal, cover the terminals of charger only in temperatures that are within the appropriate range; refer to Specifications (page 10). Important: Store the machine, battery pack, and the battery pack with heavy-duty adhesive tape. Do not attempt to destroy or disassemble the battery pack or remove any of its components.
Troubleshooting Perform only the steps described in these instructions. All further inspection, maintenance, and repair work must be performed by an authorized service center or a similarly qualified specialist if you cannot solve the problem yourself. Problem The machine does not start. Possible Cause Corrective Action 1. The battery is not fully installed in the machine. 1. Remove and then replace the battery into the machine, making sure that it is fully installed and latched. 2.
Problem The machine is producing a beeping sound. Possible Cause Corrective Action 1. The battery pack is not charged. 1. Remove the battery pack from the machine and charge it. 2. The machine is in an unsafe position for operation. 3. The machine is overloaded. 2. Ensure that the machine is not at an extreme angle while operating. 3. Cut the grass at a higher height of cut or walk at a slower pace while mowing. 4.
Notes:
California Proposition 65 Warning Information What is this warning? You may see a product for sale that has a warning label like the following: WARNING: Cancer and Reproductive Harm—www.p65Warnings.ca.gov. What is Prop 65? Prop 65 applies to any company operating in California, selling products in California, or manufacturing products that may be sold in or brought into California.
