Installation Instructions

ManualsBrandsToro ManualsGreens RollerEngine Kit, GreensPro 1200 Greens Roller

FormNo.3414-746RevB

EngineKit

GreensPro

™

1200GreensRoller

ModelNo.136-6189

InstallationInstructions

LooseParts

Usethechartbelowtoverifythatallpartshavebeenshipped.

ProcedureDescription

Qty.

Use

Nopartsrequired

–

Preparethemachine.

Nopartsrequired

–

Removetheexistingengine.

Engine1

Transfertheoildrainvalve.

Key1

Hub1

Setscrew

Installthecollars.

Nopartsrequired

–

Installtheenginetothemachine.

Nopartsrequired

–

Installthetransmissioncover.

Nopartsrequired

–

Completetheinstallation.

PreparingtheMachine

NoPartsRequired

Procedure

1.Parkthemachineonalevelsurface,engagethe

parkingbrake,shutofftheengine,andwaitfor

allmovementtostop.

2.Allowtheenginetocool.

3.Closethefuelshutoffvalve.

4.Tilttheoperator’sseatforward;referthe

Operator’sManualforyourmachine.

5.Disconnectthespark-plugwirefromthespark

plug;refertotheOperator’sManualforyour

machine.

RemovingtheExisting

Engine

NoPartsRequired

RemovingtheTransmissionCover

(model44912)

1.Rotatethe2quarter-turnfastener

counterclockwisetoreleasethetransmission

cover(Figure1).

8111LyndaleAvenueSouth

Bloomington,MN55420

Registeratwww.T oro.com.

OriginalInstructions(EN)

PrintedintheUSA

AllRightsReserved

*3414-746*B

Summary of content (16 pages)

PAGE 1
Form No. 3414-746 Rev B Engine Kit GreensPro™ 1200 Greens Roller Model No. 136-6189 Installation Instructions Loose Parts Use the chart below to verify that all parts have been shipped. Procedure 1 2 3 4 5 6 7 Description No parts required – Prepare the machine. No parts required – Remove the existing engine. Engine 1 Transfer the oil drain valve. Key Hub Set screw 1 1 2 Install the collars. No parts required – Install the engine to the machine.
PAGE 2
g286956 Figure 2 1. Capscrew (8 x 20 mm) 3. Hydraulic-reservoir mount 2. Washer (8 mm) 4. Transmission cover 2. Remove the 4 capscrews (8 x 25 mm), 4 lock washers (8 mm), and 4 washers (8 mm) that secure the transmission cover to the chassis of the machine (Figure 3). g286958 Figure 1 1. Transmission cover 2. Quarter-turn fastener 2. Lift the cover and remove it from the machine. Removing the Transmission Cover (model 44913) 1.
PAGE 3
Removing the Engine (model 44912) 1. Remove the 2 locknuts (8 mm) and 2 washers (8 mm) that secure the fan and transmission hub to the coupler (Figure 4). Note: Retain the nuts and washers for installation in Assembling the Coupler to the Transmission and Fan (page 9). g024415 g287007 Figure 4 1. Fan 4. Bolt (8 mm) 2. Coupler 5. Washer (8 mm) 3. Hub (transmission) 6. Locknut (8 mm) 2. Remove the locknuts, capscrews, and washers that secure the engine to the frame of the machine (Figure 5).
PAGE 4
g287006 Figure 6 2. Clean the engine deck of oil and debris. g287054 Removing the Engine (model 44913) 1. Remove the 2 locknuts (8 mm) and 2 washers (8 mm) that secure the hydraulic-pump hub to the coupler (Figure 7). Note: Retain the nuts and washers for installation in Assembling the Coupler to the Hydraulic-Pump Hub (page 10). g287055 Figure 8 1. Capscrews, washers, and locknuts 3. Move the engine away from the hydraulic pump, and remove the engine from the machine (Figure 9).
PAGE 5
3 Transferring the Oil Drain Valve Parts needed for this procedure: 1 Engine Draining the Engine Oil 1. Place the old engine on a level surface. 2. Install the drain hose onto the drain valve (Figure 10). 3. Place the other end of the hose (Figure 10) into a drain pan with a 1 L (1 US qt). g029369 Figure 10 4. Turn the oil drain valve 1/4 turn counterclockwise and allow the engine oil to drain completely (Figure 10). 5. Turn the oil drain valve 1/4 turn clockwise to close the valve (Figure 10).
PAGE 6
Moving the Oil Drain Valve to the New Engine 1. Remove the drain valve, adapter, and gasket from the old engine (Figure 11). g281202 Figure 12 2. Filler port 1. Oil-filler cap 2. Remove the oil-filler cap by rotating it counterclockwise. 3. Fill the crankcase with the specified oil; refer to Engine Oil specification in the Operator’s Manual for your machine. The engine is full of oil when the oil level is at the bottom edge of the oil-fill port.
PAGE 7
Assembling the Hub and Coupler 4 Model 44912 1. Installing the Hub and Coupler Thread the 2 set screws into the new hub (Figure 15). Parts needed for this procedure: 1 Key 1 Hub 2 Set screw g286869 Removing the Coupler Figure 15 1. Set screws Model 44912 Remove the 2 locknuts (8 mm), 2 bolts (8 x 50 mm), and 4 washers (8 mm) that secure the coupler to the hub of the old engine, and remove the coupler (Figure 14). 2. 2.
PAGE 8
Removing the Engine Hub and Coupler Model 44913 1. Loosen the 2 set screws that secure the hub and coupler to the crankshaft of the old engine (Figure 17). g286872 Figure 18 1. Key 2. g287060 Figure 17 1. Set screws 2. Crankshaft 2. 2. Crankshaft slot (new engine) Align the slot in the engine hub that you removed in Removing the Engine Hub and Coupler (page 8) with the crankshaft and key of the new engine (Figure 19 or Figure 20). 3. Hub 4.
PAGE 9
g286870 Figure 21 1. Bolt (8mm) 3. Hub (transmission) 2. Coupler 4. Fan 2. Assemble the coupler onto the bolts and secure the coupler (Figure 22) with 2 washers (8 mm) and 2 locknuts (8 mm) that you removed in Removing the Engine (model 44912) (page 3). g287059 Figure 20 Model 44913 1. Crankshaft 3. Coupler 2. Hub 3. Assemble the hub and coupler onto the crankshaft (Figure 20). Do not tighten the set screws. 5 g287007 Figure 22 Installing the Engine to the Machine 1. Fan 4. Bolt (8 mm) 2.
PAGE 10
Assembling the Engine to the Chassis Assembling the Coupler to the Hydraulic-Pump Hub 1. Model 44913 1. Align the holes in the coupler with the 2 bolts (8 mm) in the hydraulic-pump hub (Figure 23). Align the holes in the engine with the holes in the chassis (Figure 25 or Figure 26). g286871 Figure 23 1. Hole (coupler) g024415 3. Hydraulic-pump hub 2. Bolt (8 mm) 2.
PAGE 11
Securing the Engine Hub Tighten the setscrews of the engine hub (Figure 27 or Figure 28). g287054 g287118 Figure 27 Model 44912 1. Setscrews (engine hub) g287055 Figure 26 Model 44913 1. Capscrews, washers, and locknuts 2. 3. Assemble the engine to the chassis (Figure 25 or Figure 26) with the 2 capscrews, 8 washers and 4 locknuts that you removed in Removing the Engine (model 44912) (page 3) or Removing the Engine (model 44913) (page 4).
PAGE 12
Assembling the Transmission Cover to the Machine 6 Model 44913 Installing the Transmission Cover 1. Align the holes in the mounting flange of the transmission cover with the holes in the chassis of the machine (Figure 30). No Parts Required Assembling the Transmission Cover to the Machine Model 44912 1. Lower the transmission cover onto the machine aligning the grommets at the bottom of the cover with the studs in the chassis (Figure 29). g286957 Figure 30 g287129 Figure 29 1.
PAGE 13
g286956 Figure 31 1. Capscrew (8 x 20 mm) 3. Hydraulic-reservoir mount 2. Washer (8 mm) 4. Transmission cover 5. Assemble the hydraulic-reservoir to the cover (Figure 31) with the 3 capscrews (8 x 20 mm) and 3 washers (8 mm) that you removed in Removing the Transmission Cover (model 44913) (page 2). 6. Torque the capscrews to 23 to 29 N∙m (17 to 21 ft-lb). 7 Completing the Installation No Parts Required Procedure 1. Connect the spark-plug wire to the spark plug. 2.
PAGE 14
Notes:
PAGE 15
Notes:
PAGE 16