p/n 2260-179 Prowler Tiger Trax Operator’s Manual Installation Instructions Service Instructions Replacement Parts List • Track Assembly Kits (p/n 1436-882) • Mounting Assembly Kits (p/n 1436-916/917) TM SHARE O OU U R PA S S IION O N..
LIMITED WARRANTY Arctic Cat Inc. (hereinafter referred to as Arctic Cat) extends a limited warranty on each new Arctic Cat Prowler Track Kit sold and initially set up/installed by an authorized Arctic Cat ROV dealer. Arctic Cat warrants that the product is free from defects in materials and workmanship for a period of one (1) year from the date of purchase by the original purchaser.
2. Be thoroughly familiar with the controls and the proper use of the ROV with this equipment. Table of Contents 3. Only allow responsible adults who are familiar with the instructions to operate the ROV with this equipment. Never allow children to operate the ROV. Operation ................................................................... 1 Safe Operating Practices......................................... 1 Service Parts..............................................................
ROV-366A ROV-364A ! WARNING ! WARNING There is a risk of serious injury if you try to touch the track system components with your hands or feet when the ROV is running. Your hands may get caught between the components. For this reason, always shut off the engine, remove the ignition key, and engage the hand brake if you must check the track system.
! WARNING CAUTION ROV speed should be reduced at all times. This track system does not have the same shock absorption and handling characteristics as tires. Never perform sharp turns with the 4x4 differential lock engaged on high-traction terrain; doing so may cause damage to ROV drive system components. Some ROV’s may not have a 4x4 differential unlock mode on the rear differential. For those ROV’s, avoid the above mentioned situation by taking wider turns.
Service Parts This section contains replacement part numbers of all components of the Track Kits. To obtain replacement parts, please contact your Arctic Cat ROV Dealer for service. When ordering parts, please have the part number and quantity you are looking for and the model and serial number of the Track on hand. Front Track Kit Assembly: (p/n 1541-113 Right) - (p/n 1541-112 Left) NOTE: The Qty column reflects the total number of components in both kits. Ref. No.
Rear Track Kit Assembly: (p/n 1541-115) - Right - (p/n 1541-114) - Left NOTE: The Qty column reflects the total number of components in both kits. Ref. No. p/n Qty 1 2 2441-697 2441-699 2441-698 2441-603 2441-701 2441-667 2441-668 2441-607 2441-608 2441-706 2441-708 2441-707 2441-612 2441-613 2441-614 2 1 1 2 2 20 8 2 28 2 1 1 2 4 2 3 4 5 6 7 8 9 10 11 12 13 Description Ref. No.
Front Mounting Bracket Kit Assembly: (p/n 1541-121 - Right) - (p/n 1541-120 - Left) NOTE: The Qty column reflects the total number of components in both kits. Ref. No. p/n Qty 1 2441-731 2441-730 2441-732 2441-734 2441-733 2441-735 2441-736 2441-737 2441-739 2441-738 1 1 2 1 1 2 2 2 1 1 2 3 4 5 6 7 Description Ref. No.
Rear Mounting Bracket Kit Assembly - Prowler XT and XTX models: (p/n 1541-125 - Right) - (p/n 1541-124 - Left) NOTE: The Qty column reflects the total number of components in both kits. Ref. No. p/n Qty 1 2441-753 2441-752 2441-754 2441-756 2441-755 2441-735 2441-758 2441-759 2441-760 2441-761 2441-762 2441-633 1 1 4 1 1 2 2 4 2 2 2 4 2 3 4 5 6 7 8 9 10 Description Ref. No.
Rear Mounting Bracket Kit Assembly - Prowler HDX and XTZ models: (p/n 1541-123 - Right) - (p/n 1541-122 - Left) NOTE: The Qty column reflects the total number of components in both kits. Ref. No. p/n Qty 1 2441-651 2441-643 2441-754 2441-756 2441-755 2441-735 2441-758 2441-660 2441-760 2441-761 2441-659 1 1 4 1 1 2 4 2 2 2 4 2 3 4 5 6 7 8 9 Description Ref. No.
Front Mounting Brackets Installation Instructions NOTE: This procedure is appropriate for both left and right front track kits. ! WARNING NOTE: The installation requires that the ROV be in 2WD and shifted into neutral. 1. The ROV must be immobilized, in 2WD mode, in neutral, and the engine shut off and cooled. 1. Remove the components from the shipping package; then verify that there are no missing or damaged components. 2.
6. Install the M12 carriage bolt through both upper and lower brackets and secure using a flanged nyloc nut. Tighten to 61 ft-lb. . ! WARNING Use care in positioning the mounting brackets. Incorrectly positioning the mounting brackets could make driving riskier as well as lead to breakage to the ROV and a loss of control or serious injury may occur. 7. Repeat steps 4-6 for the opposite side.
TT-013 3. Insert the rod end of the anti-rotation arm into the M12 carriage bolt of the A-arm bracket; then secure using the M12 nut. Tighten to 61 ft-lb. TT-066 5. Position the rear suspension bracket (A) in place and loosely secure it using a M10-1.5 x 140 mm cap screw (B) and the M10 nylon nut (C). TT-065 NOTE: It may be necessary to move the track frame around to align the hole and the carriage bolt. 4. Repeat steps 1-4 for opposite side. Rear Mounting Brackets (HDX and XTZ) TT-067A 6.
3. Remove the rear wheels; then remove and retain the rear boot guards. 4. Remove the cap screw and nut securing the lower A-arm to the rear knuckle assembly; then remove the cap screw securing the rear suspension bracket. TT-081 9. Install the mounting bracket on the track assembly using two M10 x 25 mm cap screws. Tighten to 34 ft-lb. TT-044 5. Position the rear suspension bracket (A) in place and loosely secure it using a M10-1.5 x 140 mm cap screw (B) and the M10 nylon nut (C). TT-068 10.
9. Install the mounting bracket on the track assembly using two M10 x 25 mm cap screws. Tighten to 34 lb-ft). TT-070 NOTE: Clean the wheel and hubs before installing wheels or track kits. 2. Align the wheel studs with the holes in the track assembly; then secure the track assembly using new provided Wheel Lug Nuts. Tighten the lug nuts in a criss-cross pattern in three steps to 80 ftlb. TT-068 10. Insert the anti-rotation arm into the hole of the installed mounting bracket. 11.
Snow Deflector Panel Kit (p/n 1541-131) Adjusting Components NOTE: This kit is recommended for use in snow conditions only. Front Track Toe-In CAUTION ! WARNING USE IN SNOW CONDITIONS ONLY. Failure to remove in non-snow or warm conditions may cause the ROV to overheat resulting in engine damage. Misalignment of direction or improper tightening of steering components may lead to loss of control of the ROV. During the break-in period, the alignment may change and must be verified. 1.
TT-032A TT-072 3. Loosen the nut to release the tension of the cylinder. TT-047 3. If the toe is not correct, refer to the appropriate Arctic Cat ROV Service Manual for detailed instructions on how to adjust toe-in. Track Tension ! WARNING If the tightening bolt of the tensioner is incorrectly tightened, the track could slacken and cause loss of control. CAUTION TT-071 4. Using a 17 mm deep socket, tighten the outer nut to 36 ft-lb.
5. Make sure that the tensioner cylinder is in place by reapplying the torque more than once. NOTE: Verify the track is tensioned correctly by ensuring the front track sticks to all wheels without allowing a finger to be slipped between the track and the wheels. For the rear only, the track should have a gap of 1/4 ±1/8 in. with the center wheel.
4. Make sure that rubber washers of anti-rotation arms are not tightened on one side or the other of the support, and that the steel slide sticks out from rubber washers. Maintenance 5. Tighten the rod end and its locknut (C) using a 24 mm wrench and crescent wrench. 2. It is the owner's responsibility to enforce the inspection and maintenance program; otherwise the use of the vehicle could be dangerous. ! WARNING 1. Annually perform a complete inspection. 3.
5. The use of the track system on rough terrain greatly increases the strain on ROV components, including the suspension and the drive system. Any play or breakage of one of these parts can cause related parts to break. 7. Driving on surfaces with sharp edges (metallic debris, steel ramps, rocks, pointed branches, etc.) accelerates the creation of cracks, holes, and wear of the track. 8. Riding on uneven surfaces (convex, concave or with ruts) over long periods tens to wear tracks faster and unevenly. 6.
Replacement Procedures Tracks ! WARNING 1. The ROV must be immobilized, in 2WD mode, in neutral, and the engine shut off and cooled. 2. Make sure the ROV is secured in place by a system dedicated to this use (jack stands and hoist) and that it lies on or is fastened to areas that are not likely to break, bend, or slip. A hydraulic jack is not safe, nor is a log. The ROV must not be able to move. TT-073A 5.
Sprocket 3. Grease the O-ring of the new plastic guard with good quality grease. Follow steps 1-5 of Tracks in this section; then do the following: 1. Remove the M12 nut from the rod end of the antirotation arm. TT-052 4. Install new plastic guard using six torx head screws. Tighten securely. Main Axle or Main Axle Bearings TT-022 2. Remove the wheel nuts of the ROV in order to free the frame. The main axle is set up using a press. You must contact an authorized Arctic Cat dealer for this operation.
Tandem Assembly of Nylon Bushing Follow steps 1-5 of Tracks in this section; then follow steps 1-3 of Wheel in this section. 1. Remove plastic plug on the tandem assembly. 2. Holding the screw with an allen wrench, unscrew the other side using an allen wrench. TT-096 3. Remove the wheel. Check if the rear washer remained on the shaft; otherwise, recover it from the wheel. 4. Push downwards on the track to provide sufficient clearance between the wheel and the track in order to replace the wheel. 5.
12. Follow steps 4-5 of Wheel in this section; then install the tracks and adjust track tension (see Adjusting Components - Track Tension). Preparation after Storage Preparation for Storage 1. Verify tightening fasteners are secure. 2. Verify that main axles and wheels spin freely. 1. Thoroughly clean off any dirt prior to storage. 2. Store on a level location to ensure its stability. 3. Verify that anti-rotational devices work properly and are adjusted correctly. 3.
Owner/Warranty Registration Write the appropriate information in the spaces below. Please keep this information for your own records. Name __________________________________________ Address ________________________________________ City/Town ______________________________________ State/Prov ______________________________________ Zip/Postal Code __________________________________ Serial #_________________________________________ NOTE: Serial number is located on inside of front right track kit assembly.
