Installation Instructions

ManualsBrandsToro ManualsTop DressersController Kit, MH-400 Series Material Handler

FormNo.3404-405RevB

ControllerKit

MH-400SeriesMaterialHandler

ModelNo.131-4835

InstallationInstructions

WARNING

CALIFORNIA

Proposition65Warning

ThisproductcontainsachemicalorchemicalsknowntotheStateofCaliforniato

causecancer,birthdefects,orreproductiveharm.

Note:Determinetheleftandrightsidesofthemachinefromthenormaloperatingposition.

ElectromagneticCompatibility

Domestic:ThisdevicecomplieswithFCCRulesPart15.Operationissubjecttothefollowingtwoconditions:(1)Thisdevice

maynotcauseharmfulinterferenceand(2)thisdevicemustacceptanyinterferencethatmaybereceived,includinginterference

thatmaycauseundesirableoperation.

Thisequipmentgeneratesandusesradiofrequencyenergyandifnotinstalledandusedproperly,instrictaccordance

withthemanufacturer'sinstructions,maycauseinterferencetoradioandtelevisionreception.Ithasbeentypetestedand

foundtocomplywithinthelimitsofaFCCClassBcomputingdeviceinaccordancewiththespecicationsinSubpartJ

ofPart15ofFCCRules,asstatedabove.However,thereisnoguaranteethatinterferencewillnotoccurinaparticular

installation.Ifthisequipmentdoescauseinterferencetoradioortelevisionreception,whichcanbedeterminedbyturning

theequipmentoffandon,theuserisencouragedtotrytocorrecttheinterferencebyoneormoreofthefollowingmeasures:

Reorientthereceivingantenna,relocatetheremotecontrolreceiverwithrespecttotheradio/TVantennaor

plugthecontrollerintoadifferentoutletsothatthecontrollerandradio/TVareondifferentbranchcircuits.

Ifnecessary,theusershouldconsultthedealeroranexperiencedradio/televisiontechnicianforadditionalsuggestions.

TheusermayndthefollowingbookletpreparedbytheFederalCommunicationsCommissionhelpful:"HowtoIdentifyandResolve

Radio-TVInterferenceProblems".ThisbookletisavailablefromtheU.S.GovernmentPrintingOfce,Washington,DC20402.

StockNo.004-000-00345-4.

FCCID:OA3MRF24J40MC-Base,OA3MRF24J40MA-HandHeld

IC:7693A-24J40MC-Base,7693A-24J40MA-HandHeld

Operationissubjecttothefollowingtwoconditions:(1)thisdevicemaynotcauseinterference,and(2)thisdevicemustacceptany

interference,includinginterferencethatmaycauseundesiredoperationofthedevice.

JapanElectromagneticCompatibilityCertication

Handheld:

RF2CAN:

MexicoElectromagneticCompatibilityCertication

Handheld:

RF2CAN:

KoreaElectromagneticCompatibilityCertication

(Decalprovidedinseparatekit)

Handheld:

RF2CAN:

SingaporeElectromagneticCompatibilityCertication

Handheld:TWM-240004_IDA_N4020–15

RF2CAN:

TWM-240005_IDA_N4024–15

8111LyndaleAvenueSouth

Bloomington,MN55420

Registeratwww.Toro.com.

OriginalInstructions(EN)

PrintedintheUSA

AllRightsReserved

*3404-405*B

Summary of content (24 pages)

PAGE 1
Form No. 3404-405 Rev B Controller Kit MH-400 Series Material Handler Model No. 131-4835 Installation Instructions WARNING CALIFORNIA Proposition 65 Warning This product contains a chemical or chemicals known to the State of California to cause cancer, birth defects, or reproductive harm. Note: Determine the left and right sides of the machine from the normal operating position. Electromagnetic Compatibility Domestic: This device complies with FCC Rules Part 15.
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Safety Safety and Instructional Decals Safety decals and instructions are easily visible to the operator and are located near any area of potential danger. Replace any decal that is damaged or missing. decal119-6819 119-6819 1. Spinner speed percentage 2. Belt speed percentage decal131-6766 131-6766 1. 7.5 A 2. 7.5 A 3. Electrical accessory—15 A 4.
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Installation Loose Parts Use the chart below to verify that all parts have been shipped. Procedure 1 2 3 4 5 Description Use Qty. No parts required – Cap screw (1/4 x 1-1/4 inches) Nut (1/4 inch) Controller RF2CAN controller Screw (#10) Locknut Cover Relay Bolt (1/4 x 3/4 inch) Light Wire harness Fuse decal Handheld remote AA batteries Magnetic bracket 8 11 1 1 1 1 1 1 1 1 1 1 1 4 1 No parts required – Prepare the machine. Install the kit. Install the wire harness.
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Note: Retain the E-Stop button assembly, manual override cover, and corresponding hardware for later installation. g035426 Figure 2 7. Remove the controller and wire harness from the fender guard (Figure 3).
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Procedure 2 1. Drill 13 holes into the fender guard; refer to Figure 4 for the appropriate hole locations and diameter. Note: Do not drill Item 11 in Figure 4 oversized as the wire harness will not hold with clips provided. Installing the Kit Parts needed for this procedure: 8 Cap screw (1/4 x 1-1/4 inches) 11 Nut (1/4 inch) 1 Controller 1 RF2CAN controller 1 Screw (#10) 1 Locknut 1 Cover 1 Relay 1 Bolt (1/4 x 3/4 inch) 1 Light g035615 Figure 4 1. 10.26 cm (4.04 inches) 7. 17.
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2. Install the RF2CAN controller onto the fender guard with 4 cap screws (1/4 x 1–1/4 inches) and 4 nuts (1/4 inch) as shown in Figure 5. Note: Make sure that you install the screws in the appropriate direction; refer to Figure 5. g035399 Figure 6 1. Cap screw (1/4 x 1-1/4 inches) 3. Nut (1/4 inch) 2. Controller g035402 Figure 5 1. Cap screw (1/4 x 1–1/4 inches) 4. Remove the wire-harness cap (Figure 7) from the wire harness. 3. Nut (1/4 inch) 2. RF2CAN controller 5.
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g188531 Figure 10 10. Mount the light onto the top of the cover; refer to Figure 11 for the correct orientation. g035405 Figure 8 1. Bolt (1/4 x 3/4 inch) 3. Nut (1/4 inch) 2. Relay 7. Remove the fuse-block cap (Figure 9) from the wire harness. 8. Mount the fuse-block cap to the inside of the cover with 2 screws (1/4 x 3/4 inch) and 2 nuts (1/4 inch) as shown in Figure 9. g035417 Figure 11 g035416 Figure 9 1. Fuse-block cap 3. Nut (1/4 inch) 2. Screw (1/4 x 3/4 inch) 9.
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4. Route the remaining harness down the back of the fender guard. 3 5. Plug the CAN diagnostics connection into the previously installed wire-harness cap (Figure 14). Installing the Wire Harness Parts needed for this procedure: 1 Wire harness 1 Fuse decal Procedure 1. Locate the RF2CAN controller end of the wire harness and plug it into the RF2CAN controller (Figure 12). g035423 Note: Plug is keyed and has a specific orientation. Figure 14 6.
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. Place the cover, with the previously installed relay, fuse-block cap, light, and E-Stop button assembly, onto the fender guard (Figure 18). g035425 Figure 16 g035516 Figure 18 10. Connect the wire harness E-Stop connection, relay connection, diagnostic light connection, and fuse block into the appropriate adapters as shown in Figure 19. g035543 Figure 17 1. Floor reverse 2. Floor forward 4. Bin raise 5. Option forward 3. Bin lower g035433 Figure 19 1. Diagnostic light connection 3.
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13. Place the fuse decal on the manual override cover (Figure 22). g035620 Figure 22 g035548 Figure 20 1. Fuse decal 12. Install the previously removed manual override cover onto the cover with the corresponding hardware (Figure 21). 14. Install decal 136-7585 near the serial tag on the front left of the unit (Figure 23). g014107 Figure 23 g035434 Figure 21 1.
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5. Install the handheld remote into the magnetic remote bracket, slide the halves together to secure the remote, and tighten the bolt in the magnet (Figure 25). 4 Assembling and Mounting the Handheld Remote Parts needed for this procedure: 1 Handheld remote 4 AA batteries 1 Magnetic bracket Procedure 1. Remove the rubber bands securing the remote halves together, and remove the back cover. g028874 Figure 25 2. Install the batteries into the terminal cradle observing proper polarity. 1.
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5 Completing the Installation No Parts Required Procedure 1. Connect the power connector from the traction unit. 2. Lower the hopper; refer to the Operator’s Manual for your machine.
PAGE 13
Product Overview Controls E-Stop Button When finished working with the machine, always press the E-STOP button (Figure 27) to disable the electrical system. When beginning work with the machine you must pull the E-STOP button back out before turning on the handheld remote. g028964 Figure 28 Note: Failure to push the E-Stop button can result in battery discharge if left connected to the tow vehicle. 1. Diagnostic LED Handheld Remote g013347 Figure 27 1.
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Button Functions Button Name Primary Function ON/OFF Power the remote on and off. ALL START Provides functional control on both the Floor and Option including on/off and displaying the speed. FLOOR START Provides functional control of the hopper conveyor floor belt including on/off and displaying the floor speed. FLOOR STOP Stops the Floor. FLOOR DEC Decreases the Floor speed. FLOOR INC Increases the Floor speed. FLOOR REVERSE Momentary button that reverses the Floor direction.
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To Increase the Contrast: Operation Hold the ALL STOP and the OPTION INCREASE buttons simultaneously while observing the display until the contrast is as desired. Turning On the Handheld Remote Press the ON/OFF button on the remote and wait for it to find the base. Ensure that there are no buttons being pressed on the remote while it is performing its startup routine. + Note: There are three settings: OFF, LOW , and HIGH.
PAGE 16
Understanding the Remote Status LED The remote status LED blinks slowly at 2 Hz (twice per second) when the handheld remote is transmitting but no buttons are being pressed, when the floor and option buttons are active. When you press a button, the light will blink at 10 Hz. Replacing the Remote Batteries The handheld remote is powered by 4, AA Alkaline batteries (1.5 V each) and operates between 2.4 to 3.2 V.
PAGE 17
Associating the Handheld Remote with the Base Battery Life, Operating Frequency, Base and Remote ID Display The factory initially associates the remote to the base allowing them to communicate; however, there may be instances in the field when you must reassociate a remote and a base unit, as follows: Hold down the ALL STOP and OPTION STOP buttons simultaneously to display multiple points of information. 1. Press the E-Stop button to remove power from the base unit and make sure the handheld is off.
PAGE 18
press a button during the 10 second interval, the display reverts to FLR and the previous state/value displays and is enforced. The timer resets to ten seconds if any button is pressed while the remote is in the set-only. enforced. The timer resets to ten seconds if any button is pressed while the remote is in the set-only. 1. Press the FLOOR START button. 1. Press the OPTION START button. The preview value and FLRS displays. 2.
PAGE 19
of an individual command using the FLOOR START or OPTION START buttons, and once in the event of a combined action using ALL START; in either case, it is the same number. setting, and then turn the remote off without pressing ALL START again, storing the change. The next time you use the remote, the settings will revert to the previously stored values. Note: A 10 second timer starts when you press ALL START and set-only mode displays.
PAGE 20
Troubleshooting Checking Fault Codes If the Diagnostic LED indicates that there is a system fault, check the fault codes to determine what is wrong with the machine. Entering Diagnostic Mode and Checking the Codes 1. Push the E-STOP button down to turn off the power. 2. Pull the tethered cap off of the 2 diagnostic, shunt connectors (Figure 32, A). 3. Connect the diagnostic, shunt connectors together (Figure 32, B). g028876 Figure 32 4. Pull the E-STOP up to turn on the power. 5.
PAGE 21
Resetting the Fault Code After solving the problem, reset the fault codes by disconnecting and reconnecting diagnostic connectors. The diagnostic light flashes continuously at 1 Hz (1 flash per second). Exiting Diagnostic Mode 1. Push the E-STOP button down to turn off the power; refer to E-Stop Button (page 13). 2. Disconnect the diagnostic, shunt connectors (Figure 32, B). 3. Push the tethered cap onto the 2 diagnostic, shunt connectors (Figure 32, A). 4. Pull the E-STOP up to turn on the power.
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Notes:
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Notes:
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