Installation Instructions

ManualsBrandsToro ManualsTop DressersController Kit, ProPass 200 Top Dresser with Twin Spinner and Wireless Control

FormNo.3404-389RevB

ControllerKit

ProPass200TopDresserwithTwinSpinnerandWirelessControl

ModelNo.131-4834

InstallationInstructions

WARNING

CALIFORNIA

Proposition65Warning

ThisproductcontainsachemicalorchemicalsknowntotheStateofCaliforniato

causecancer,birthdefects,orreproductiveharm.

ElectromagneticCompatibility

Domestic:ThisdevicecomplieswithFCCRulesPart15.Operationissubjecttothefollowingtwoconditions:(1)Thisdevice

maynotcauseharmfulinterferenceand(2)thisdevicemustacceptanyinterferencethatmaybereceived,includinginterference

thatmaycauseundesirableoperation.

Thisequipmentgeneratesandusesradiofrequencyenergyandifnotinstalledandusedproperly,instrictaccordance

withthemanufacturer'sinstructions,maycauseinterferencetoradioandtelevisionreception.Ithasbeentypetestedand

foundtocomplywithinthelimitsofaFCCClassBcomputingdeviceinaccordancewiththespecicationsinSubpartJ

ofPart15ofFCCRules,asstatedabove.However,thereisnoguaranteethatinterferencewillnotoccurinaparticular

installation.Ifthisequipmentdoescauseinterferencetoradioortelevisionreception,whichcanbedeterminedbyturning

theequipmentoffandon,theuserisencouragedtotrytocorrecttheinterferencebyoneormoreofthefollowingmeasures:

Reorientthereceivingantenna,relocatetheremotecontrolreceiverwithrespecttotheradio/TVantennaor

plugthecontrollerintoadifferentoutletsothatthecontrollerandradio/TVareondifferentbranchcircuits.

Ifnecessary,theusershouldconsultthedealeroranexperiencedradio/televisiontechnicianforadditionalsuggestions.

TheusermayndthefollowingbookletpreparedbytheFederalCommunicationsCommissionhelpful:"HowtoIdentifyandResolve

Radio-TVInterferenceProblems".ThisbookletisavailablefromtheU.S.GovernmentPrintingOfce,Washington,DC20402.

StockNo.004-000-00345-4.

FCCID:OA3MRF24J40MC-Base,OA3MRF24J40MA-HandHeld

IC:7693A-24J40MC-Base,7693A-24J40MA-HandHeld

Operationissubjecttothefollowingtwoconditions:(1)thisdevicemaynotcauseinterference,and(2)thisdevicemustacceptany

interference,includinginterferencethatmaycauseundesiredoperationofthedevice.

JapanElectromagneticCompatibilityCertication

Handheld:

RF2CAN:

MexicoElectromagneticCompatibilityCertication

Handheld:

RF2CAN:

KoreaElectromagneticCompatibilityCertication

(Decalprovidedinseparatekit)

Handheld:

RF2CAN:

SingaporeElectromagneticCompatibilityCertication

Handheld:TWM240008_IDA_N4023-15

RF2CAN:

TWM-240005_IDA_N4024-15

8111LyndaleAvenueSouth

Bloomington,MN55420

Registeratwww.T oro.com.

OriginalInstructions(EN)

PrintedintheUSA

AllRightsReserved

*3404-389*B

Summary of content (20 pages)

PAGE 1
Form No. 3404-389 Rev B Controller Kit ProPass 200 Top Dresser with Twin Spinner and Wireless Control Model No. 131-4834 Installation Instructions WARNING CALIFORNIA Proposition 65 Warning This product contains a chemical or chemicals known to the State of California to cause cancer, birth defects, or reproductive harm. Electromagnetic Compatibility Domestic: This device complies with FCC Rules Part 15.
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Safety Safety and Instructional Decals Safety decals and instructions are easily visible to the operator and are located near any area of potential danger. Replace any decal that is damaged or missing. decal119-6809 119-6809 1. Read the Operator's Manual for instructions on cleaning the machine. decal131-6766 131-6766 1. 7.5 A 2. 7.5 A 3. Electrical accessory—15 A 4. TEC-2403—2 A decal119-6815 119-6815 1. Floor speed adjustment. decal136-7585 2. Spinner speed adjustment.
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Installation Loose Parts Use the chart below to verify that all parts have been shipped. Procedure 1 2 3 4 Description Use Qty. No parts required – Rinse guard Rivet Mount bracket Screw (1/4 x 5/8 inch) Self-tapping screw (1/4 x 3/4 inch) Knob bracket Screw (5/16 x 3/4 inch) Cover assembly Bolt (3/8 x 3/4 inch) Hardened washer Two-piece mount Nut (3/8 inch) Handheld remote AA batteries Magnetic bracket 1 2 1 1 1 1 2 1 4 4 4 2 1 4 1 No parts required – Prepare the machine. Install the kit.
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6. Remove the E-Stop button assembly from the cover (Figure 2). 2 Note: Retain the E-Stop button assembly and corresponding hardware for later installation. Installing the Kit Parts needed for this procedure: 1 Rinse guard 2 Rivet 1 Mount bracket 1 Screw (1/4 x 5/8 inch) 1 Self-tapping screw (1/4 x 3/4 inch) 1 Knob bracket 2 Screw (5/16 x 3/4 inch) 1 Cover assembly 4 Bolt (3/8 x 3/4 inch) 4 Hardened washer 4 Two-piece mount 2 Nut (3/8 inch) g035567 Figure 2 Procedure 1.
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3. Lift the manifold away from the rinse guard just enough to remove the existing rinse guard (Figure 5). 5. Install the previously removed serial plate onto the new rinse guard with 2 rivets (Figure 7). g035587 Figure 7 1. Rivets 2. Serial plate 6. Install decal 136-7585 next to the serial tag. g035848 Figure 5 7. Drill a hole on the right side for the ISO mount bracket; refer to Figure 8 for the appropriate hole location. 4.
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8. Install the new rinse guard (Figure 9). 10. Set and secure the manifold onto the new rinse guard with the previously removed bolts and washers (Figure 11). g035586 Figure 9 9. Install the mount bracket onto the rinse guard; refer to Figure 10 for the appropriate orientation and hardware. g035594 Figure 11 11. Use the remaining removed hardware to finish installing the cover. 12. Mount the knob bracket onto the rinse guard with 2 screws (5/16 x 3/4 inch); refer to Figure 12. g035607 Figure 10 1.
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13. Install the previously removed E-stop button assembly onto the cover (Figure 13). g035849 Figure 14 1. Floor forward 2. Option forward 17. Connect the power plug connector into the intermediate harness (Figure 15). g035757 Figure 13 14. Place the cover, with the previously installed E-Stop button assembly, onto the mount bracket and rinse guard. Note: Do not install the hardware yet. 15. Connect the wire harness E-Stop connection into the E-Stop connection.
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g035756 g035520 Figure 16 1. Nut (3/8 inch) 4. Top of 2-piece mount 2. Bolt (3/8 x 3/4 inch) 5. Bottom of 2-piece mount Figure 17 1. Rubber seal 2. Steel gasket 3. Handheld remote 4. AA batteries (4) 3. Hardened washer 3. Ensure that the steel gasket and rubber seal are seated in the channel in the remote before you set the back cover in place (Figure 17). 3 4. Secure the cover with 6 screws (Figure 17) and torque them to 1.5 to 1.7 N∙m (13 to 15 in-lb).
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Note: Make sure that there is a gap between the end of the knob and solenoid valve and use the jam nut to lock into place. use the magnet on the back of the remote to stick the remote to any metal component. 2. Remove plugs and install the previously removed hoses from the front of the manifold block (Figure 21). g035755 Figure 21 g030466 Figure 19 1. Controller 1. Return hose (90 degree fitting) 2. Controller mount assembly 2. Pressure hose (45 degree fitting) 3.
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Product Overview Controls E-Stop Button When finished working with the machine, always press the E-STOP button (Figure 22) to disable the electrical system. When beginning work with the machine you must pull the E-STOP button back out before turning on the handheld remote. g029961 Figure 23 Note: Failure to push the E-Stop button can result in battery discharge if left connected to the tow vehicle. 1. Diagnostic LED Handheld Remote g013347 Figure 22 1.
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Button Functions Button Name Primary Function ON/OFF Power the remote on and off. ALL START Provides functional control on both the Floor and Option including on/off and displaying the speed. FLOOR START Provides functional control of the hopper conveyor floor belt including on/off and displaying the floor speed. FLOOR STOP Stops the Floor. FLOOR DEC Decreases the Floor speed. FLOOR INC Increases the Floor speed.
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Increasing the Contrast Operation Hold the ALL STOP and the OPTION INCREASE buttons simultaneously while observing the display until the contrast is as desired. Turning On the Handheld Remote Press the ON/OFF button on the remote and wait for it to find the base. Ensure that there are no buttons being pressed on the remote while it is performing its start up routine. + Note: There are three settings: OFF, LOW , and HIGH.
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Understanding the Remote Status LED The remote status LED blinks slowly at 2 Hz (twice per second) when the handheld remote is transmitting but no buttons are being pressed, when the floor and option buttons are active. When you press a button, the light will blink at 10 Hz. Replacing the Remote Batteries The handheld remote is powered by 4, AA Alkaline batteries (1.5 V each) and operates between 2.4 to 3.2 V.
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Associating the Handheld Remote with the Base Battery Life, Operating Frequency, Base and Remote ID Display The factory initially associates the remote to the base allowing them to communicate; however, there may be instances in the field when you must reassociate a remote and a base unit, as follows: Hold down the ALL STOP and OPTION STOP buttons simultaneously to display multiple points of information. 1. Press the E-Stop button to remove power from the base unit and make sure the handheld is off.
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press a button during the 10 second interval, the display reverts to FLR and the previous state/value displays and is enforced. The timer resets to ten seconds if any button is pressed while the remote is in the set-only. enforced. The timer resets to ten seconds if any button is pressed while the remote is in set-only. 1. Press the FLOOR START button. 1. Press the OPTION START button. The preview value and FLRS displays. 2.
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of an individual command using the FLOOR START or OPTION START buttons, and once in the event of a combined action using ALL START; in either case, it is the same number. setting, and then turn the remote off without pressing ALL START again, storing the change. The next time you use the remote, the settings will revert to the previously stored values. Note: A 10 second timer starts when you press ALL START and set-only mode displays.
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Troubleshooting Checking Fault Codes If the Diagnostic LED indicates that there is a system fault (refer to Diagnostic LED Function (page 10)), check the fault codes to determine what is wrong with the machine. Entering Diagnostic Mode and Checking the Codes 1. Push the E-STOP button down to turn off the power. 2. Pull the tethered cap off of the two diagnostic, shunt connectors (Figure 27, A). 3. Connect the diagnostic, shunt connectors together (Figure 27, B). g029964 Figure 27 4.
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Reseting the Fault Code After solving the problem, reset the fault codes by disconnecting and reconnecting diagnostic connectors. The diagnostic light will flash continuously at 1 Hz (1 flash per second). Exiting Diagnostic Mode 1. Push the E-STOP button down to turn off the power; refer to E-Stop Button (page 10). 2. Disconnect the diagnostic, shunt connectors (Figure 27, B). 3. Push the tethered cap onto the two diagnostic, shunt connectors (Figure 27, A). 4. Pull the E-STOP up to turn on the power.
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Notes:
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